CN211682727U

CN211682727U - Ceramic tile glaze spraying and glaze saving system

Info

Publication number: CN211682727U
Application number: CN201922488645.5U
Authority: CN
Inventors: 杨建波
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2020-10-16
Anticipated expiration: 2029-12-31

Abstract

The utility model relates to a glaze festival glaze system is drenched to ceramic tile belongs to ceramic tile processing equipment technical field. The utility model provides an it is extravagant serious to drench glaze material among the glaze system now, drench when drenching glaze and appear shaking when leading to the ceramic tile conveying on the conveyer belt and lead to drenching the unstable problem of glaze. The utility model comprises a front conveying device for conveying ceramic tiles; the glaze pouring device is used for pouring glaze on the ceramic tile; the distance adjusting platform is used for adjusting the distance of the ceramic tiles conveyed in the front conveying process in a segmented mode; the ceramic tile glaze pouring conveying line is used for receiving the ceramic tiles conveyed by the distance adjusting platform and conveying the ceramic tiles to the lower part of the glaze pouring device for glaze pouring; the conveying speed of the ceramic tile glaze pouring conveying line is the same as that of a conveying belt of the distance adjusting platform. The ceramic tile is conveyed from the front to enter the distance adjusting platform to be segmented, the distance adjusting platform is linked with the ceramic tile spraying and glaze conveying line on the rear side, and the speed of the ceramic tile is increased or decreased by matching the screw nut component at the bottom of the distance adjusting platform with the screw motor, so that the ceramic tile is uniformly segmented.

Description

Ceramic tile glaze spraying and glaze saving system

Technical Field

The utility model relates to a glaze festival glaze system is drenched to ceramic tile belongs to ceramic tile processing equipment technical field.

Background

The ceramic tile is made up by using refractory metal oxide and semimetal oxide through the processes of grinding, mixing, pressing, glazing and sintering, and is a kind of acid-and alkali-resistant porcelain or stone material for building or decorative material, so-called ceramic tile. Along with the continuous development of modern economy and science and technology, people also have higher and higher requirements on life quality, ceramic products are more and more applied in life, and the ceramic tile is a ceramic product which is most commonly used, and a layer of glaze layer needs to be sprayed on the surface of a ceramic tile blank in the processing and manufacturing process of the ceramic tile, so that the ceramic tile is more attractive, the abrasion can be delayed, and the durability is improved.

(1) Glaze layer is generally through drenching glaze operation processing to ceramic surface among the prior art, and the frit falls in succession through drenching the glaze device, and the ceramic tile body is interrupted through the frit, and when not having ceramic tile body to pass through, the frit can fall on the conveyer belt, and this not only can cause the loss of frit, still can cause the pollution to the conveyer belt, makes the back of ceramic tile receive the pollution easily, and then influences the quality of ceramic tile.

(2) Glaze falling onto the conveyor belt can also influence the smooth operation of the ceramic tile, so that glaze spraying of the glaze is not uniform, the surface effect of the ceramic tile is poor, and the ceramic tile becomes a defective product.

(3) Present patent application No. 201721656989.7, the name is a ceramic tile drenches glaze and uses conveyor, discloses a method of solving this problem, will drench glaze mechanism and place in between two conveyer belts, and two conveyer belts leave the clearance, when not having the ceramic tile, can drench the frit in the clearance, the recycling of being convenient for, but this kind of mode has following problem: the heads and the ends of the two conveyor belts are both arranged in an arc shape, the gap is very small, but the connecting gap is increased due to the arc structures of the heads of the front conveyor belt and the rear conveyor belt, the ceramic tile can vibrate when passing through the gap, the glaze spraying effect is poor, and the spraying marks can appear on the surface of the ceramic tile; the two conveyor belts need to be adjusted in height accurately to reduce vibration, but the height adjustment is time-consuming and labor-consuming, so that the installation speed of the conveyor belts is greatly influenced; the ceramic tile is directly placed on the conveying belt, the integral flatness of the conveying belt is difficult to guarantee, and the ceramic tile is prone to inclining to a certain degree when the adjustment is not good, so that the glaze spraying effect is affected.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome current ceramic tile and drench the above-mentioned defect that glaze exists, provided a ceramic tile drenches glaze festival glaze system, evenly segments the ceramic tile through the roll adjustment platform, then convey the ceramic tile and drench the transport bearing mechanism on the glaze transfer chain, carry bearing mechanism and carry the ceramic tile segmentation to drench glaze mechanism below, when drenching glaze, can avoid the frit to drench on bearing mechanism and synchronous belt.

The utility model discloses an adopt following technical scheme to realize:

a ceramic tile glaze pouring and glaze saving system comprises:

a front conveyor for tile transfer;

the glaze pouring device is used for pouring glaze on the ceramic tile;

the distance adjusting platform is used for adjusting the distance of the ceramic tiles conveyed in the front conveying process in a segmented mode;

the ceramic tile glaze pouring conveying line receives and conveys the ceramic tiles conveyed by the distance adjusting platform, and conveys the ceramic tiles to the lower part of the glaze pouring device for glaze pouring;

the distance adjusting platform comprises a platform support, a screw nut assembly is arranged on the platform support, one side of the screw nut assembly is connected with a screw motor, the top of the screw nut assembly is connected with an upper conveying belt frame, a conveying belt is arranged on the upper conveying belt frame, and the transmission speed of the conveying belt is greater than the conveying speed of the front conveying belt.

Preferably, the conveying speed of the ceramic tile glaze pouring conveying line is the same as the conveying speed of a conveying belt of the distance adjusting platform. The ceramic tile is carried before and is got into the roll adjustment platform and drench glaze transfer chain linkage with the ceramic tile of rear side, and the lead screw nut subassembly through the roll adjustment platform bottom cooperates lead screw motor to carry out adding or slowing down of ceramic tile to evenly the segmentation with the ceramic tile, convey the ceramic tile and drench glaze on the glaze transfer chain.

Preferably, the ceramic tile drench the glaze transfer chain including carrying hold-in range, carry hold-in range parallel arrangement two sets of, carry evenly to be equipped with the transport that the multiunit bore ceramic tile between the hold-in range and bear the mechanism, carry the hold-in range rear end through the driving pulley transmission, the driving pulley cover is established on drenching the glaze line main shaft, drench the glaze line main shaft and connect through the belt drive and drench the glaze motor, carry the hold-in range front end through passive pulley auxiliary drive, passive pulley cover is established on drenching the glaze line driven shaft, drench the glaze line driven shaft with drench the glaze line main shaft all with drench glaze line main frame support swivelling joint of drenching of.

The conveying that the multiunit bore ceramic tile bore carries the interval setting between the mechanism, and the glaze that drenches can drench and carry between the mechanism, can not drench on the synchronizing band, avoids the ceramic tile back to be stained with the glaze, as long as guarantee carry the roughness that bears the mechanism alright adjust the stability of ceramic tile operation very easily.

Preferably, the conveying and bearing mechanism comprises two or more connecting shafts connected between the conveying synchronous belts, and a plurality of bearing wheels are uniformly arranged on the connecting shafts.

Preferably, drench the glaze device including drenching the glaze mechanism, it is equipped with the elongated and drenches the glaze mouth to drench glaze mechanism bottom, it is connected to bottom recovery dish through the circulating pipe to drench glaze mechanism, bottom recovery dish is established drench in the middle of glaze line owner frame supports, be equipped with two take-up (stock) pans on the recovery dish of bottom, take-up (stock) pan symmetry is established drench the upper portion both sides that glaze line owner frame supported, take-up (stock) pan still establishes carry hold-in range's top, the top of drenching glaze mechanism is equipped with the frit and supplyes the inlet pipe. And the circulating pump for driving the glaze to return to the glaze pouring mechanism is arranged on the circulating pipe.

Preferably, preceding transport support including preceding transport, preceding transport support around both sides be equipped with respectively rather than swivelling joint's driving shaft and driven shaft, the driving shaft passes through the belt drive and is connected with the conveying motor transmission, driving shaft and driven shaft are connected action wheel and driven wheel respectively, be equipped with conveyor belt on action wheel and the driven wheel.

Preferably, the driving shaft is sleeved with two driving wheels which are arranged in parallel, and the driven shaft is sleeved with two driven wheels which are arranged in parallel.

Preferably, the conveyor belt comprises a front conveyor belt and a rear conveyor belt, the front conveyor belt is provided with a plurality of groups, the rear conveyor belt is arranged between the front conveyor belts at intervals, the front conveyor belt and the rear conveyor belt are both driven by a transmission shaft, the transmission shaft is rotatably connected to an upper frame of the conveyor belt, an input end of the transmission shaft is connected with a conveyor belt motor, the front conveyor belt is arranged at the front end of the transmission shaft and is arranged at intervals with the front conveyor belt, and the rear conveyor belt is arranged at the rear end of the transmission shaft and is arranged corresponding to the ceramic tile glaze spraying conveyor line;

the front conveyor belt and the rear conveyor belt are connected to the conveyor belt upper frame through conveyor belt supporting shafts.

Preferably, the screw nut assembly comprises a screw connected with a screw motor and a slide block guide rail assembly connected with the platform bracket.

The utility model has the advantages that:

(1) the ceramic tile glaze spraying and glaze saving system is provided with the distance adjusting platform, the ceramic tiles can be uniformly transferred to the conveying and bearing mechanism of the ceramic tile glaze spraying conveying line in a segmented mode through the distance adjusting platform, glaze spraying is convenient to carry out, and gaps are formed among the conveying and bearing mechanisms, so that glaze can be well recovered, and the glaze can be prevented from being sprayed on the conveying and bearing mechanism and the synchronous belt;

(2) the glaze spraying and saving system for the ceramic tile is provided with the conveying bearing mechanism, the ceramic tile is borne by the plurality of bearing wheels on the connecting shaft, automatic grabbing can be better realized during ceramic tile blanking, meanwhile, the stability of the ceramic tile can be easily ensured as long as the processing precision of the bearing wheels is ensured, and the glaze spraying stability and quality of the ceramic tile are further improved;

(3) ceramic tile drench glaze festival glaze system, be provided with take-up (stock) pan, take-up (stock) pan is established in the hold-in range and is drenched the top that glaze place position, can be further avoid the glaze material to spill on carrying bearing mechanism and hold in range, reduced the waste of glaze material, ensure the operating stability of hold-in range.

Drawings

Fig. 1 is a perspective view of an embodiment of the present invention;

fig. 2 is a front view of an embodiment of the present invention;

fig. 3 is a top view of an embodiment of the invention;

fig. 4 is a front view of the distance adjusting platform according to the embodiment of the present invention;

fig. 5 is a top view of the distance adjusting platform according to the embodiment of the present invention;

fig. 6 is a front view of the ceramic tile glaze pouring conveyor line and the glaze pouring device in the embodiment of the invention;

in the figure: 1. front conveying; 1-1, front conveying support; 1-2, a conveying motor; 1-3, a driving shaft; 1-4, a driven shaft; 1-5, a driving wheel; 1-6, conveying belt; 1-7, a driven wheel; 2. a distance adjusting platform; 2-1, a platform support; 2-2, a screw nut assembly; 2-3, a front conveyor belt; 2-4, a rear conveyor belt; 2-5, a screw motor; 2-6, supporting a shaft by a conveyor belt; 2-7, conveying the belt to an upper frame; 2-8, a conveyor belt motor; 2-9, a transmission shaft; 3. a ceramic tile glaze spraying conveying line; 3-1, supporting a main frame of a glaze pouring line; 3-2, spraying a main shaft of the glaze line; 3-3, a driving belt wheel; 3-4, connecting shafts; 3-5, bearing wheels; 3-6, a glaze spraying motor; 3-7, moving the glaze spraying line by a shaft; 3-8, a passive belt wheel; 3-9, conveying a synchronous belt; 4. a glaze pouring device; 4-1, a glaze pouring mechanism; 4-2, a circulating pipe; 4-3, a bottom recovery tray; 4-4, a material receiving disc; and 4-5, pouring glaze and supporting.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

As shown in fig. 1-6, a ceramic tile glaze pouring and glaze saving system comprises:

a front conveyor 1 for tile transfer;

a glaze pouring device 4 for pouring glaze on the ceramic tile;

a distance adjusting platform 2 for adjusting the distance of the ceramic tiles conveyed by the front conveyor 1 in sections;

the ceramic tile glaze pouring conveyor line 3 is used for receiving and conveying the ceramic tiles conveyed by the distance adjusting platform 2, and the ceramic tile glaze pouring conveyor line 3 conveys the ceramic tiles to the position below the glaze pouring device 4 for glaze pouring;

the distance adjusting platform 2 comprises a platform support 2-1, a screw nut assembly 2-2 is arranged on the platform support 2-1, one side of the screw nut assembly 2-2 is connected with a screw motor 2-5, the top of the screw nut assembly 2-2 is connected with a conveyor belt upper frame 2-7, a conveyor belt is arranged on the conveyor belt upper frame 2-7, and the transmission speed of the conveyor belt is greater than the conveying speed of the front conveying 1.

The ceramic tile glaze pouring conveyor line 3 comprises two groups of conveying synchronous belts 3-9, the two groups of conveying synchronous belts 3-9 are arranged in parallel, a plurality of groups of conveying and bearing mechanisms for bearing the ceramic tiles are uniformly arranged between the conveying synchronous belts 3-9, the rear end of the conveying synchronous belt 3-9 is driven by a driving belt wheel 3-3, the driving belt wheel 3-3 is sleeved on a main shaft 3-2 of the glaze spraying line, the main shaft 3-2 of the glaze pouring line is connected with a glaze pouring motor 3-6 through belt transmission, the front end of the conveying synchronous belt 3-9 is driven by a driven belt wheel 3-8 in an auxiliary way, the driven belt wheel 3-8 is sleeved on a glaze spraying line driven shaft 3-7, and the glaze spraying line driven shaft 3-7 and the glaze spraying line main shaft 3-2 are rotatably connected with glaze spraying line main frame supports 3-1 on two sides.

The conveying and bearing mechanism comprises two or more connecting shafts 3-4 connected between conveying synchronous belts 3-9, and a plurality of bearing wheels 3-5 are uniformly arranged on the connecting shafts 3-4.

The glaze pouring device 4 comprises a glaze pouring mechanism 4-1, a long glaze pouring opening is arranged at the bottom of the glaze pouring mechanism 4-1, the glaze pouring mechanism 4-1 is connected to the bottom recovery disc 4-3 through a circulating pipe 4-2, the bottom recovery disc 4-3 is arranged in the middle of the main frame support 3-1 of the glaze spraying line, two material receiving discs 4-4 are arranged on the bottom recovery disc 4-3, the material receiving discs 4-4 are symmetrically arranged at two sides of the upper part of the main frame support 3-1 of the glaze spraying line, the receiving tray 4-4 is also arranged above the conveying synchronous belt 3-9, the glaze material supplementing feeding pipe is arranged at the top of the glaze pouring mechanism 4-1, the glaze pouring mechanism 4-1 is fixed on two sides of the glaze pouring line main frame support 3-1 through glaze pouring supports 4-5.

The front conveying device comprises a front conveying support 1-1, a driving shaft 1-3 and a driven shaft 1-4 which are rotatably connected with the front conveying support 1-1 are respectively arranged on the front side and the rear side of the front conveying support 1-1, the driving shaft 1-3 is in transmission connection with a conveying motor 1-2 through belt transmission, and the driving wheel 1-5 and the driven wheel 1-7 are in transmission connection through a conveying belt 1-6.

The driving shaft 1-3 is sleeved with two driving wheels 1-5 which are arranged in parallel, and the driven shaft 1-4 is sleeved with two driven wheels 1-7 which are arranged in parallel.

The conveying belts comprise front conveying belts 2-3 and rear conveying belts 2-4, a plurality of groups of the front conveying belts 2-3 are arranged, the rear conveying belts 2-4 are arranged between the front conveying belts 2-3 at intervals, the front conveying belts 2-3 and the rear conveying belts 2-4 are both driven by transmission shafts 2-9, the transmission shafts 2-9 are rotatably connected onto upper frames 2-7 of the conveying belts, the input ends of the transmission shafts 2-9 are connected with conveying belt motors 2-8, the front conveying belts 2-3 are arranged at the front ends of the transmission shafts 2-9 and are arranged at intervals with the front conveying belt 1, and the rear conveying belts 2-4 are arranged at the rear ends of the transmission shafts 2-9 and are arranged corresponding to the ceramic tile pouring conveying line 3;

the front conveyor belt 2-3 and the rear conveyor belt 2-4 are connected to a conveyor belt upper frame 2-7 through conveyor belt support shafts 2-6.

The lead screw nut component 2-2 comprises a lead screw connected with a lead screw motor 2-5 and a slide block guide rail component connected with the platform support 2-1.

The utility model discloses a working process as follows:

the ceramic tiles are conveyed by the front conveyor 1 through the parallel conveying belts 1-6 and enter the adjusting platform 2 to be evenly segmented, the conveying speed of the conveying belt on the distance adjusting platform 2 is faster than that of the front conveyor 1, therefore, the ceramic tiles can be separated, the lead screw nut component 2-2 at the bottom is matched to accelerate or decelerate the ceramic tiles, so that the ceramic tiles can be more accurately conveyed to the ceramic tile glaze spraying conveying line 3, the conveying and bearing mechanism bears the ceramic tiles to spray the glaze, the glaze sprayed on the ceramic tiles can be well avoided through the gaps between the conveying and bearing mechanisms, and the stability of the ceramic tiles in conveying is ensured, in the process of glaze pouring, a receiving tray 4-4 is arranged on the conveying synchronous belt 3-9, the redundant glaze can be collected into a recovery disc 4-3, and the glaze is recovered into a glaze pouring mechanism 4-1 through a circulating pipe 4-2 for recycling.

The utility model discloses mainly apply to the ceramic tile and drench the place of glaze.

Of course, the above description is only a preferred embodiment of the present invention, and should not be taken as limiting the scope of the embodiments of the present invention. The present invention is not limited to the above examples, and the technical field of the present invention is equivalent to the changes and improvements made in the actual range of the present invention, which should be attributed to the patent coverage of the present invention.

Claims

1. The utility model provides a ceramic tile drenches glaze festival glaze system which characterized in that includes:

a front conveyor (1) for carrying out tile transfer;

a glaze pouring device (4) for pouring glaze on the ceramic tile;

a distance adjusting platform (2) for adjusting the distance of the ceramic tiles conveyed by the front conveyor (1) in sections;

the ceramic tile glaze pouring conveying line (3) receives and conveys the ceramic tiles conveyed by the distance adjusting platform (2), and the ceramic tile glaze pouring conveying line (3) conveys the ceramic tiles to a glaze pouring device (4) for glaze pouring;

the distance adjusting platform (2) comprises a platform support (2-1), a screw nut component (2-2) is arranged on the platform support (2-1), a screw motor (2-5) is connected to one side of the screw nut component (2-2), a conveyor belt upper frame (2-7) is connected to the top of the screw nut component (2-2), a conveyor belt is arranged on the conveyor belt upper frame (2-7), and the transmission speed of the conveyor belt is greater than the conveying speed of the front conveyor (1);

the ceramic tile drenches glaze transfer chain (3) including carrying hold-in range (3-9), carry hold-in range (3-9) parallel arrangement have two sets ofly, be connected with the transport bearing mechanism that evenly is equipped with the multiunit and bears the weight of ceramic tile between carry hold-in range (3-9), carry hold-in range (3-9) rear end through driving pulley (3-3) transmission, driving pulley (3-3) cover is established on drenching glaze line main shaft (3-2), drench glaze line main shaft (3-2) and connect through the belt transmission and drench glaze motor (3-6), carry hold-in range (3-9) front end through passive pulley (3-8) auxiliary transmission, passive pulley (3-8) cover is established on drenching glaze line driven shaft (3-7), drench glaze line driven shaft (3-7) and drench glaze line main shaft (3-2) and drench glaze line main frame support with drenching of both sides and drench glaze line main (3-1) rotating connection.

2. The ceramic tile glaze pouring and glaze saving system according to claim 1, wherein: each group of conveying and bearing mechanism comprises two or more connecting shafts (3-4) connected between conveying synchronous belts (3-9), and a plurality of bearing wheels (3-5) are uniformly arranged on the connecting shafts (3-4).

3. The ceramic tile glaze pouring and glaze saving system according to claim 2, wherein: the glaze pouring device (4) comprises a glaze pouring mechanism (4-1), a long glaze pouring opening is formed in the bottom of the glaze pouring mechanism (4-1), the glaze pouring mechanism (4-1) is connected to a bottom recovery disc (4-3) through a circulating pipe (4-2), the bottom recovery disc (4-3) is arranged in the middle of the glaze pouring line main frame support (3-1), two material receiving discs (4-4) are arranged on the bottom recovery disc (4-3), the material receiving discs (4-4) are symmetrically arranged on two sides of the upper portion of the glaze pouring line main frame support (3-1), the material receiving discs (4-4) are further arranged above the conveying synchronous belt (3-9), a supplementary glaze material inlet pipe is arranged at the top of the glaze pouring mechanism (4-1), and the glaze pouring mechanism (4-1) is fixed on the glaze pouring line main frame support (4-5) 3-1) two sides.

4. The ceramic tile glaze pouring and glaze saving system according to claim 3, wherein: the front conveying device is characterized in that the front conveying device (1) comprises a front conveying support (1-1), a driving shaft (1-3) and a driven shaft (1-4) which are connected with the front conveying support (1-1) in a rotating mode are arranged on the front side and the rear side of the front conveying support (1-1) respectively, the driving shaft (1-3) is in transmission connection with a conveying motor (1-2) through belt transmission, the driving shaft (1-3) and the driven shaft (1-4) are connected with a driving wheel (1-5) and a driven wheel (1-7) respectively, and conveying belts (1-6) are arranged on the driving wheel (1-5) and the driven wheel (1-7.

5. The ceramic tile glaze pouring and glaze saving system according to claim 4, wherein: the driving shaft (1-3) is sleeved with two driving wheels (1-5) which are arranged in parallel, and the driven shaft (1-4) is sleeved with two driven wheels (1-7) which are arranged in parallel.

6. The ceramic tile glaze pouring and glaze saving system according to claim 5, wherein: the conveyor belt comprises a front conveyor belt (2-3) and a rear conveyor belt (2-4), the front conveyor belt (2-3) is provided with a plurality of groups, the rear conveyor belts (2-4) are arranged between the front conveyor belts (2-3) at intervals, the front conveyor belts (2-3) and the rear conveyor belts (2-4) are driven by transmission shafts (2-9), the transmission shafts (2-9) are rotatably connected to the upper frame (2-7) of the conveyor belt, the input ends of the transmission shafts (2-9) are connected with the motor (2-8) of the conveyor belt, the front conveyor belt (2-3) is arranged at the front end of the transmission shaft (2-9) and is arranged at intervals with the front conveyor (1), the rear conveyor belt (2-4) is arranged at the rear end of the transmission shaft (2-9) and corresponds to the ceramic tile glaze pouring conveyor line (3);

the front conveyor belt (2-3) and the rear conveyor belt (2-4) are connected to the conveyor belt upper frame (2-7) through conveyor belt supporting shafts (2-6).

7. The ceramic tile glaze pouring and glaze saving system according to claim 6, wherein: the screw nut assembly (2-2) comprises a screw connected with a screw motor (2-5) and a slide block guide rail assembly connected with the platform support (2-1).