CN211682355U - Automatic membrane module end cutting equipment - Google Patents
Automatic membrane module end cutting equipment Download PDFInfo
- Publication number
- CN211682355U CN211682355U CN202020198356.1U CN202020198356U CN211682355U CN 211682355 U CN211682355 U CN 211682355U CN 202020198356 U CN202020198356 U CN 202020198356U CN 211682355 U CN211682355 U CN 211682355U
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- CN
- China
- Prior art keywords
- cutting
- membrane module
- equipment
- module end
- end cutting
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 title claims abstract description 74
- 239000012528 membrane Substances 0.000 title claims abstract description 51
- 239000012510 hollow fiber Substances 0.000 claims abstract description 15
- 230000003028 elevating effect Effects 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 10
- 239000000428 dust Substances 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001601 blood-air barrier Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model belongs to the technical field of the cutting equipment, especially, for automatic membrane module end cutting equipment, including equipment shell, equipment shell's inner wall is equipped with the controller, equipment shell's inside is equipped with the support frame. The utility model discloses create the most key innovation mainly and be: the method of saw blade cutting is abandoned, and a cutting method similar to an electric planer is adopted, so that the generated cutting chips are flaky and not dusty, cannot enter the inner hole of the hollow fiber membrane, and the through hole rate reaches 100%; and even dust collecting equipment all need like this, reduced the cost of production and maintenance, relative and manual operation, the utility model discloses a totally closed automated control system send to cut and cut the function in coordination, when production with higher speed, also do not have the potential safety hazard, to the automatic membrane module end cutting equipment that these demands come development, perfect solution the electronic jam problem that saw cuts and dust collecting equipment's power consumption problem that causes.
Description
Technical Field
The utility model belongs to the technical field of the cutting equipment, concretely relates to automatic membrane module end cutting equipment.
Background
Membrane modules, and utility devices of various sizes containing membranes and their support structures. The membrane separation device can be assembled from a single module or multiple modules for use in factories and laboratories. According to the form or arrangement mode of the membrane, there are five tubular membrane modules, plate-frame membrane modules, roll-type membrane modules, hollow fiber membrane modules for reverse osmosis and capillary membrane modules for ultrafiltration and dialysis.
The membrane module production process needs to carry out end cutting after whirl coating solidification, and all electric end cutting devices except for manual cutting use high-speed rotation of a cutting saw blade to operate at present, although the cut surface is flatter than the manual cutting, fly dust is generated certainly, membrane wire holes are easily blocked, and a powerful dust removing device is needed to absorb the fly dust while sawing, so that the through hole rate of 100% cannot be achieved, and particularly, the manual operation is more difficult, and is complicated and time-consuming for a hollow fiber membrane with a small aperture.
SUMMERY OF THE UTILITY MODEL
To solve the problems set forth in the background art described above. The utility model provides an automatic change membrane module end cutting equipment has solved the problem of the power consumption of the jam problem that the electronic saw cutting caused and dust collecting equipment.
In order to achieve the above object, the utility model provides a following technical scheme: automatic change membrane module end cutting equipment, including equipment shell, equipment shell's inner wall is equipped with the controller, equipment shell's inside is equipped with the support frame, one side of support frame is equipped with the elevating platform, the last surface mounting of elevating platform has the Z axle motor, the top of elevating platform is equipped with the cutting motor.
Preferably, the top of the equipment shell is movably provided with a safety cover through a hinge.
Preferably, one end of the support frame is provided with an X-axis motor, and an output shaft of the X-axis motor penetrates through the support frame and is provided with a transmission screw through a flange.
Preferably, the surface of the transmission screw is in threaded connection with a linear sliding block, and one side of the transmission screw is provided with a guide sliding rail.
Preferably, a membrane module clamp is arranged at the top of the linear sliding block, and a hollow fiber membrane module is arranged on one side of the membrane module clamp.
Preferably, the surface of the output shaft of the cutting motor is provided with a cutting tool rest, and the surface of the cutting tool rest is uniformly provided with cutting tools.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a essential element is by containing cutting knife rest, cutting sword, cutting motor, the cutting part that elevating platform and Z axle motor are constituteed, and by membrane module anchor clamps, sharp slider, X axle motor, the portion is cut in sending of constituteing, and these two parts are all come coordinated control by the controller to install in equipment shell and safety guard, the utility model discloses create the most critical innovation mainly to be: the method of saw blade cutting is abandoned, and a cutting method similar to an electric planer is adopted, so that the generated cutting chips are flaky and not dusty, cannot enter the inner hole of the hollow fiber membrane, and the through hole rate reaches 100%; and even dust collecting equipment does not need like this, has reduced the cost of production and maintenance, relative and manual operation, the utility model discloses a totally closed automated control system send to cut and cut the function in coordination, when production with higher speed, also do not have the potential safety hazard, so the end of the hollow fiber membrane subassembly in present aperture is cut and is leaned on manual operation basically the utility model discloses an automatic membrane subassembly end cutting equipment to these demands development, perfect solution the jam problem that electric saw cuts and dust collecting equipment's power consumption problem that causes has also shortened the operating time of manual cutting greatly.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a first three-dimensional structure diagram of the present invention;
FIG. 2 is a second perspective structural view of the present invention;
FIG. 3 is a structural diagram of the internal components of the first equipment housing of the present invention;
fig. 4 is a structural diagram of the second internal component of the device housing of the present invention.
In the figure: 1, an equipment housing; 2, a safety cover; 3, supporting a frame; a 4X-axis motor; 5 driving the screw rod; 6, a linear sliding block; 7, guiding a sliding rail; 8, a membrane module clamp; 9 a hollow fiber membrane module; 10 lifting platform; 11Z-axis motor; 12 cutting the motor; 13 a cutting blade holder; 14 a cutting blade; 15 a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: automatic change membrane module end cutting equipment, including equipment shell 1, the inner wall of equipment shell 1 is equipped with controller 15, and the inside of equipment shell 1 is equipped with support frame 3, and one side of support frame 3 is equipped with elevating platform 10, and the last surface mounting of elevating platform 10 has Z axle motor 11, and the top of elevating platform 10 is equipped with cutting motor 12, the utility model discloses a main part is by containing cutting knife rest 13, cutting sword 14, cutting motor 12, the cutting part that elevating platform 10 and Z axle motor 11 constitute, and by membrane module anchor clamps 8, sharp slider 6, X axle motor 4, send the cutting part of constituteing, these two parts are all by controller 15 cooperative control to install in equipment shell 1 and safety guard 2.
Specifically, the top of stating equipment shell 1 has safety guard 2 through hinge movable mounting, through setting up safety guard 2, can the equipment go on high in-process cover close for prevent that the dust from wafting out and cause the problem of pollution to ambient air.
Specifically, an X-axis motor 4 is arranged at one end of a support frame 3, an output shaft of the X-axis motor 4 penetrates through the support frame 3, and a transmission screw 5 is installed through a flange, so that a method for cutting by a saw blade is abandoned, a cutting method similar to an electric planer is adopted, generated cutting chips are flaky and not dusty, and cannot enter an inner hole of a hollow fiber membrane, and the through hole rate reaches 100%; and even dust collecting equipment all need like this, reduced the cost of production and maintenance, relative and manual operation, the utility model discloses a totally closed automated control system send to cut and cut the function in coordination, when accelerating production, also do not have the potential safety hazard.
Specifically, the surface of the transmission screw 5 is in threaded connection with a linear sliding block 6, one side of the transmission screw 5 is provided with a guide sliding rail 7, and the linear sliding block 6 and the transmission screw 5 can be guided when moving in a matched manner through the guide sliding rail 7.
Specifically, a membrane module clamp 8 is arranged at the top of the linear sliding block 6, a hollow fiber membrane module 9 is arranged on one side of the membrane module clamp 8, and the hollow fiber membrane module 9 can be conveniently fixed and clamped by the membrane module clamp 8.
Specifically, the surface of the output shaft of the cutting motor 12 is provided with a cutting knife rest 13, the surface of the cutting knife rest 13 is uniformly provided with cutting knives 14, and the cutting knives 14 can be used for end cutting of the hollow fiber membrane component with the current small aperture, so that the problems of blockage caused by electric saw cutting and energy consumption of dust removal equipment are perfectly solved, and the operation time of manual cutting is greatly shortened.
The utility model discloses a theory of operation and use flow: after the utility model is installed, the cutting knife 14 is fixed on the cutting knife rest 13 through a screw and is driven to rotate by the cutting motor 12, and in consideration of safety problems, the cutting part can only start to rotate under the condition that the two conditions are simultaneously met after the program of the controller 15 is started and the safety cover 2 is put down; the forward displacement of the feeding and cutting part and the up-and-down movement of the cutting part lifting platform 10 are coordinated, every time the X-axis motor 4 moves forward one step through the linear sliding block 6, the lifting platform 10 driven by the Z-axis motor 11 and the movable cutting motor 12 move up and down one round, so that the hollow fiber membrane assembly 9 can be cut off by one layer of thickness, the total cutting distance can be set in the program of the controller 15 in advance, when the feeding and cutting part reaches the total cutting distance, the starting point is returned, an operator can detach the hollow fiber membrane assembly 9, the head is adjusted to be installed on the membrane assembly clamp 8 again, and the other end is cut, of course, if the sizes of the hollow fiber membrane assembly 9 are different, the membrane assembly clamp 8 with different sizes can be replaced, and all electric equipment in the device is powered by an external power supply.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Automatic change membrane module end cutting equipment, including equipment shell (1), its characterized in that: the inner wall of equipment shell (1) is equipped with controller (15), the inside of equipment shell (1) is equipped with support frame (3), one side of support frame (3) is equipped with elevating platform (10), the last surface mounting of elevating platform (10) has Z axle motor (11), the top of elevating platform (10) is equipped with cutting motor (12).
2. The automated membrane module end cutting apparatus of claim 1, wherein: the top of the equipment shell (1) is movably provided with a safety cover (2) through a hinge.
3. The automated membrane module end cutting apparatus of claim 1, wherein: one end of the support frame (3) is provided with an X-axis motor (4), and an output shaft of the X-axis motor (4) penetrates through the support frame (3) and is provided with a transmission screw (5) through a flange.
4. The automated membrane module end cutting apparatus of claim 3, wherein: the surface of the transmission screw rod (5) is in threaded connection with a linear sliding block (6), and one side of the transmission screw rod (5) is provided with a guide sliding rail (7).
5. The automated membrane module end cutting apparatus of claim 4, wherein: the top of the linear sliding block (6) is provided with a membrane module clamp (8), and one side of the membrane module clamp (8) is provided with a hollow fiber membrane module (9).
6. The automated membrane module end cutting apparatus of claim 1, wherein: the surface of the output shaft of the cutting motor (12) is provided with a cutting tool rest (13), and the surface of the cutting tool rest (13) is uniformly provided with cutting tools (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020198356.1U CN211682355U (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020198356.1U CN211682355U (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211682355U true CN211682355U (en) | 2020-10-16 |
Family
ID=72776288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020198356.1U Expired - Fee Related CN211682355U (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211682355U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111203926A (en) * | 2020-02-24 | 2020-05-29 | 镇江自载车业科技有限公司 | Automatic membrane module end cutting equipment |
-
2020
- 2020-02-24 CN CN202020198356.1U patent/CN211682355U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111203926A (en) * | 2020-02-24 | 2020-05-29 | 镇江自载车业科技有限公司 | Automatic membrane module end cutting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201016 |