CN111203926A - Automatic membrane module end cutting equipment - Google Patents
Automatic membrane module end cutting equipment Download PDFInfo
- Publication number
- CN111203926A CN111203926A CN202010110739.3A CN202010110739A CN111203926A CN 111203926 A CN111203926 A CN 111203926A CN 202010110739 A CN202010110739 A CN 202010110739A CN 111203926 A CN111203926 A CN 111203926A
- Authority
- CN
- China
- Prior art keywords
- cutting
- membrane module
- equipment
- equipment shell
- end cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 78
- 239000012528 membrane Substances 0.000 title claims abstract description 49
- 239000012510 hollow fiber Substances 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000003028 elevating effect Effects 0.000 claims description 6
- 239000000428 dust Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 description 3
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000001601 blood-air barrier Anatomy 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000000502 dialysis Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/34—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut
- B26D1/36—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis parallel to the line of cut and rotating continuously in one direction during cutting, e.g. mounted on a rotary cylinder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
- B26D3/166—Trimming tube-ends
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention belongs to the technical field of cutting equipment, and particularly relates to automatic membrane assembly end cutting equipment which comprises an equipment shell, wherein a controller is arranged on the inner wall of the equipment shell, and a support frame is arranged in the equipment shell. The most key innovation of the invention is mainly as follows: the method of saw blade cutting is abandoned, and a cutting method similar to an electric planer is adopted, so that the generated cutting chips are flaky and not dusty, cannot enter the inner hole of the hollow fiber membrane, and the through hole rate reaches 100%; and the dust removal equipment is not needed, the production and maintenance cost is reduced, and compared with manual operation, the invention adopts a fully-closed automatic control system, and the feeding cutting and cutting are operated in a coordinated manner, so that the production is accelerated, and meanwhile, the potential safety hazard is avoided.
Description
Technical Field
The invention belongs to the technical field of cutting equipment, and particularly relates to automatic membrane assembly end cutting equipment.
Background
Membrane modules, and utility devices of various sizes containing membranes and their support structures. The membrane separation device can be assembled from a single module or multiple modules for use in factories and laboratories. According to the form or arrangement mode of the membrane, there are five tubular membrane modules, plate-frame membrane modules, roll-type membrane modules, hollow fiber membrane modules for reverse osmosis and capillary membrane modules for ultrafiltration and dialysis.
The membrane module production process needs to carry out end cutting after whirl coating solidification, and all electric end cutting devices except for manual cutting use high-speed rotation of a cutting saw blade to operate at present, although the cut surface is flatter than the manual cutting, fly dust is generated certainly, membrane wire holes are easily blocked, and a powerful dust removing device is needed to absorb the fly dust while sawing, so that the through hole rate of 100% cannot be achieved, and particularly, the manual operation is more difficult, and is complicated and time-consuming for a hollow fiber membrane with a small aperture.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides automatic membrane assembly end cutting equipment, which solves the problems of blockage caused by electric saw cutting and energy consumption of dust removal equipment.
In order to achieve the purpose, the invention provides the following technical scheme: automatic change membrane module end cutting equipment, including equipment shell, equipment shell's inner wall is equipped with the controller, equipment shell's inside is equipped with the support frame, one side of support frame is equipped with the elevating platform, the last surface mounting of elevating platform has the Z axle motor, the top of elevating platform is equipped with the cutting motor.
Preferably, the top of the equipment shell is movably provided with a safety cover through a hinge.
Preferably, one end of the support frame is provided with an X-axis motor, and an output shaft of the X-axis motor penetrates through the support frame and is provided with a transmission screw through a flange.
Preferably, the surface of the transmission screw is in threaded connection with a linear sliding block, and one side of the transmission screw is provided with a guide sliding rail.
Preferably, a membrane module clamp is arranged at the top of the linear sliding block, and a hollow fiber membrane module is arranged on one side of the membrane module clamp.
Preferably, the surface of the output shaft of the cutting motor is provided with a cutting tool rest, and the surface of the cutting tool rest is uniformly provided with cutting tools.
Compared with the prior art, the invention has the beneficial effects that:
the main components of the invention are a cutting part consisting of a cutting tool rest, a cutting tool, a cutting motor, a lifting platform and a Z-axis motor, and a cutting part consisting of a membrane assembly clamp, a linear slide block and an X-axis motor, wherein the two components are cooperatively controlled by a controller and are arranged in an equipment shell and a safety cover, and the invention mainly creates the most key innovation: the method of saw blade cutting is abandoned, and a cutting method similar to an electric planer is adopted, so that the generated cutting chips are flaky and not dusty, cannot enter the inner hole of the hollow fiber membrane, and the through hole rate reaches 100%; the invention adopts a totally-enclosed automatic control system, and the cutting and feeding work and the cutting work cooperatively, so that the production is accelerated, and meanwhile, the safety hidden trouble does not exist, so that the end cutting of the hollow fiber membrane component with small aperture basically depends on manual operation, the invention is the automatic membrane component end cutting equipment developed aiming at the requirements, the problem of blockage caused by electric saw cutting and the energy consumption problem of the dust removal equipment are perfectly solved, and the operation time of manual cutting is greatly shortened.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a view showing the internal constitution of the casing of the first apparatus according to the present invention;
fig. 4 is a view showing the internal constitution of a casing of a second apparatus according to the present invention.
In the figure: 1, an equipment housing; 2, a safety cover; 3, supporting a frame; a 4X-axis motor; 5 driving the screw rod; 6, a linear sliding block; 7, guiding a sliding rail; 8, a membrane module clamp; 9 a hollow fiber membrane module; 10 lifting platform; 11Z-axis motor; 12 cutting the motor; 13 a cutting blade holder; 14 a cutting blade; 15 a controller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides the following technical solutions: the automatic membrane module end cutting equipment comprises an equipment shell 1, wherein a controller 15 is arranged on the inner wall of the equipment shell 1, a support frame 3 is arranged inside the equipment shell 1, a lifting table 10 is arranged on one side of the support frame 3, a Z-axis motor 11 is arranged on the upper surface of the lifting table 10, and a cutting motor 12 is arranged at the top of the lifting table 10.
Specifically, the top of stating equipment shell 1 has safety guard 2 through hinge movable mounting, through setting up safety guard 2, can the equipment go on high in-process cover close for prevent that the dust from wafting out and cause the problem of pollution to ambient air.
Specifically, an X-axis motor 4 is arranged at one end of a support frame 3, an output shaft of the X-axis motor 4 penetrates through the support frame 3, and a transmission screw 5 is installed through a flange, so that a method for cutting by a saw blade is abandoned, a cutting method similar to an electric planer is adopted, generated cutting chips are flaky and not dusty, and cannot enter an inner hole of a hollow fiber membrane, and the through hole rate reaches 100%; and the dust removing equipment is not needed, the production and maintenance cost is reduced, and compared with manual operation, the invention adopts a fully-closed automatic control system, and the cutting and feeding work is cooperated with cutting, so that the production is accelerated, and the potential safety hazard is avoided.
Specifically, the surface of the transmission screw 5 is in threaded connection with a linear sliding block 6, one side of the transmission screw 5 is provided with a guide sliding rail 7, and the linear sliding block 6 and the transmission screw 5 can be guided when moving in a matched manner through the guide sliding rail 7.
Specifically, a membrane module clamp 8 is arranged at the top of the linear sliding block 6, a hollow fiber membrane module 9 is arranged on one side of the membrane module clamp 8, and the hollow fiber membrane module 9 can be conveniently fixed and clamped by the membrane module clamp 8.
Specifically, the surface of the output shaft of the cutting motor 12 is provided with a cutting knife rest 13, the surface of the cutting knife rest 13 is uniformly provided with cutting knives 14, and the cutting knives 14 can be used for end cutting of the hollow fiber membrane component with the current small aperture, so that the problems of blockage caused by electric saw cutting and energy consumption of dust removal equipment are perfectly solved, and the operation time of manual cutting is greatly shortened.
The working principle and the using process of the invention are as follows: after the cutting tool is installed, the cutting tool 14 is fixed on the cutting tool rest 13 through a screw and is driven to rotate by the cutting motor 12, and in consideration of safety problems, the cutting part can only start to rotate under the condition that the two conditions are met simultaneously after the controller 15 is started and the safety cover 2 is put down; the forward displacement of the feeding and cutting part and the up-and-down movement of the cutting part lifting platform 10 are coordinated, every time the X-axis motor 4 moves forward one step through the linear sliding block 6, the lifting platform 10 driven by the Z-axis motor 11 and the movable cutting motor 12 move up and down one round, so that the hollow fiber membrane assembly 9 can be cut off by one layer of thickness, the total cutting distance can be set in the program of the controller 15 in advance, when the feeding and cutting part reaches the total cutting distance, the starting point is returned, an operator can detach the hollow fiber membrane assembly 9, the head is adjusted to be installed on the membrane assembly clamp 8 again, and the other end is cut, of course, if the sizes of the hollow fiber membrane assembly 9 are different, the membrane assembly clamp 8 with different sizes can be replaced, and all electric equipment in the device is powered by an external power supply.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Automatic change membrane module end cutting equipment, including equipment shell (1), its characterized in that: the inner wall of equipment shell (1) is equipped with controller (15), the inside of equipment shell (1) is equipped with support frame (3), one side of support frame (3) is equipped with elevating platform (10), the last surface mounting of elevating platform (10) has Z axle motor (11), the top of elevating platform (10) is equipped with cutting motor (12).
2. The automated membrane module end cutting apparatus of claim 1, wherein: the top of the equipment shell (1) is movably provided with a safety cover (2) through a hinge.
3. The automated membrane module end cutting apparatus of claim 1, wherein: one end of the support frame (3) is provided with an X-axis motor (4), and an output shaft of the X-axis motor (4) penetrates through the support frame (3) and is provided with a transmission screw (5) through a flange.
4. The automated membrane module end cutting apparatus of claim 3, wherein: the surface of the transmission screw rod (5) is in threaded connection with a linear sliding block (6), and one side of the transmission screw rod (5) is provided with a guide sliding rail (7).
5. The automated membrane module end cutting apparatus of claim 4, wherein: the top of the linear sliding block (6) is provided with a membrane module clamp (8), and one side of the membrane module clamp (8) is provided with a hollow fiber membrane module (9).
6. The automated membrane module end cutting apparatus of claim 1, wherein: the surface of the output shaft of the cutting motor (12) is provided with a cutting tool rest (13), and the surface of the cutting tool rest (13) is uniformly provided with cutting tools (14).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010110739.3A CN111203926A (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010110739.3A CN111203926A (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Publications (1)
Publication Number | Publication Date |
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CN111203926A true CN111203926A (en) | 2020-05-29 |
Family
ID=70781212
Family Applications (1)
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CN202010110739.3A Pending CN111203926A (en) | 2020-02-24 | 2020-02-24 | Automatic membrane module end cutting equipment |
Country Status (1)
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CN (1) | CN111203926A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112917561A (en) * | 2021-01-21 | 2021-06-08 | 陈美亦 | Novel hollow fiber membrane component end face head cutting machine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202702315U (en) * | 2012-07-19 | 2013-01-30 | 施吉中 | Ultra-filtration membrane assembly cutting machine |
CN105881655A (en) * | 2016-06-17 | 2016-08-24 | 中建八局第二建设有限公司 | Planing tool for building construction |
CN108621213A (en) * | 2018-05-03 | 2018-10-09 | 苏州亨允晟机电科技有限公司 | A kind of cutting mechanism to bar or tubing overlay film notch |
CN209903271U (en) * | 2019-02-22 | 2020-01-07 | 苏州市金盛塑胶有限公司 | Hose cutting device is used in sputum aspirator production |
CN211682355U (en) * | 2020-02-24 | 2020-10-16 | 镇江自载车业科技有限公司 | Automatic membrane module end cutting equipment |
-
2020
- 2020-02-24 CN CN202010110739.3A patent/CN111203926A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN202702315U (en) * | 2012-07-19 | 2013-01-30 | 施吉中 | Ultra-filtration membrane assembly cutting machine |
CN105881655A (en) * | 2016-06-17 | 2016-08-24 | 中建八局第二建设有限公司 | Planing tool for building construction |
CN108621213A (en) * | 2018-05-03 | 2018-10-09 | 苏州亨允晟机电科技有限公司 | A kind of cutting mechanism to bar or tubing overlay film notch |
CN209903271U (en) * | 2019-02-22 | 2020-01-07 | 苏州市金盛塑胶有限公司 | Hose cutting device is used in sputum aspirator production |
CN211682355U (en) * | 2020-02-24 | 2020-10-16 | 镇江自载车业科技有限公司 | Automatic membrane module end cutting equipment |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112917561A (en) * | 2021-01-21 | 2021-06-08 | 陈美亦 | Novel hollow fiber membrane component end face head cutting machine |
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