CN210115468U - A special cutting device for bearing of CNC lathe - Google Patents
A special cutting device for bearing of CNC lathe Download PDFInfo
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- CN210115468U CN210115468U CN201921013621.8U CN201921013621U CN210115468U CN 210115468 U CN210115468 U CN 210115468U CN 201921013621 U CN201921013621 U CN 201921013621U CN 210115468 U CN210115468 U CN 210115468U
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Abstract
本实用新型公开了一种数控车床轴承专用切断装置,包括设置在床身和设置在其上端的主轴箱以及通过固定板安装在主轴箱上用于对工件进行切断的切断部件,所述切断部件包括设置在固定板表面的下导轨以及设置在其上方的切割部件,所述切割部件安装在用于驱动其完成切断进给动作的丝杠部件上;所述丝杠部件包括通过丝母座滑动设置在下导轨上端面的丝母套,所述丝母套上端设有用于安装切割部件的安装区,所述丝母套中配合设有丝杠,所述丝杠一端穿过轴承座连接用以驱动其与丝母套相对转动的动力组件,另一端与设置在下导轨上端的丝杠固定座转动连接,本实用新型具有结构紧凑、设计合理,灵敏可靠、性能稳定、劳动强度低、生产效率高等特点。
The utility model discloses a special cutting device for a bearing of a numerically controlled lathe, which comprises a spindle box arranged on a bed and an upper end thereof, and a cutting part installed on the spindle box through a fixing plate for cutting workpieces. It includes a lower guide rail set on the surface of the fixed plate and a cutting part set above it, the cutting part is installed on the lead screw part used to drive it to complete the cutting and feeding action; The screw nut sleeve is arranged on the upper end face of the lower guide rail. The upper end of the screw nut sleeve is provided with a mounting area for installing the cutting part. The screw nut sleeve is matched with a lead screw. The power component that drives it to rotate relative to the screw nut sleeve, and the other end is rotatably connected to the screw fixing seat arranged on the upper end of the lower guide rail. The utility model has the advantages of compact structure, reasonable design, sensitive and reliable, stable performance, low labor intensity and high production efficiency. Features.
Description
技术领域technical field
本实用新型是数控车床领域,具体涉及一种数控车床轴承专用切断装置置。The utility model belongs to the field of numerically controlled lathes, in particular to a special cutting device for bearings of numerically controlled lathes.
背景技术Background technique
在轴承行业中,轴承套圈是使用较多的工件。一般机床多为单件加工轴承套圈,本公司生产一种轴承专用数控车床切断装置。这可使管料加工更便捷更高效,自动化与多功能机床也是行业发展趋势。In the bearing industry, bearing rings are the most used workpieces. General machine tools are mostly single-piece machining bearing rings. Our company produces a special CNC lathe cutting device for bearings. This can make tube processing more convenient and efficient, and automation and multi-function machine tools are also the industry development trend.
现有技术通过人工把单件套圈送入机床卡盘上夹紧,由切削刀架进行切削加工,再由人工把工件拿下等加工程序。存在的弊端是增加设备和人工辅助时间,从而导致工作效率低劳动强度高。In the prior art, the single-piece ferrule is manually fed into the machine tool chuck for clamping, the cutting tool holder performs the cutting process, and then the workpiece is manually taken down and other processing procedures. The disadvantage is that the equipment and manual assistance time are increased, resulting in low work efficiency and high labor intensity.
实用新型内容Utility model content
本实用新型克服上述现有技术的不足,提供一种数控车床自动切断装置。该装置可实现自动切断,把工件切屑与切断结合连续一次性加工完成,从而减少劳动强度,提高生产效率。The utility model overcomes the above-mentioned shortcomings of the prior art, and provides an automatic cutting device for a numerically controlled lathe. The device can realize automatic cutting, and complete the continuous one-time processing by combining the workpiece cutting and cutting, thereby reducing labor intensity and improving production efficiency.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种数控车床轴承专用切断装置,包括设置在床身和设置在其上端的主轴箱以及通过固定板安装在主轴箱上用于对工件进行切断的切断部件;A special cutting device for bearings of a numerically controlled lathe, comprising a spindle box arranged on a bed and an upper end thereof, and a cutting component installed on the spindle box through a fixing plate for cutting workpieces;
所述切断部件包括设置在固定板表面的下导轨以及设置在其上方的切割部件,所述切割部件安装在用于驱动其完成切断进给动作的丝杠部件上;The cutting part comprises a lower guide rail arranged on the surface of the fixing plate and a cutting part arranged above it, and the cutting part is installed on the lead screw part for driving it to complete the cutting and feeding action;
所述丝杠部件包括通过丝母座滑动设置在下导轨上端面的丝母套,所述丝母套上端设有用于安装切割部件的安装区,所述丝母套中配合设有丝杠,所述丝杠一端穿过轴承座连接用以驱动其与丝母套相对转动的动力组件,另一端与设置在下导轨上端的丝杠固定座转动连接;The screw part includes a screw nut sleeve that is slidably arranged on the upper end surface of the lower guide rail through a screw nut seat, the upper end of the screw nut sleeve is provided with an installation area for installing the cutting part, and a screw nut is matched with the screw nut sleeve, so One end of the lead screw is connected through the bearing seat to drive the power component to rotate relative to the screw nut sleeve, and the other end is rotatably connected with the lead screw fixing seat arranged on the upper end of the lower guide rail;
所述切割部件包括通过刀台固定螺栓与丝母套顶部上滑板连接的刀台,所述刀台上通过刀台螺丝刀安装有用于切割的切断刀。The cutting part includes a knife block which is connected with a sliding plate on the top of the nut sleeve through a knife block fixing bolt, and a cutting knife for cutting is installed on the knife block through a knife block screwdriver.
作为本实用新型进一步的方案:所述下导轨和上滑板之间设有用于提高切割部件进给进度的滑轨组件,所述滑轨组件包括由设置在上滑板下端面滑板以及设置在下导轨上端面的两个滑块构成的滑板件,上下两个滑板之间设有线性导轨,所述滑轨组件还包括设置在上滑板外侧用于紧压滑块的滑块压板,通过滑块压板对滑块进行定位。As a further solution of the present utility model: between the lower guide rail and the upper slide plate, a slide rail assembly for improving the feeding progress of the cutting part is provided, and the slide rail assembly includes a slide rail set on the lower end face of the upper slide plate and a slide rail set on the lower guide rail. A sliding plate member composed of two sliding blocks on the end face, a linear guide rail is arranged between the upper and lower sliding plates, and the sliding rail assembly also includes a sliding block pressing plate arranged on the outer side of the upper sliding plate for pressing the sliding block. The slider is positioned.
作为本实用新型进一步的方案:所述动力组件包括通过电机固定座连接上滑板的伺服电机和设置在其输出端用于与丝杠传动连接的联轴器,所述联轴器端部设有通过隔套连接左侧丝杠固定座的前端盖,与所述前端盖相对应的丝杠固定座另一端还设有后端盖,前后端盖的设置有助于提高丝杠固定座上轴承的使用寿命,同时也提高丝杠与固定座之间的密封性能。As a further solution of the present utility model: the power assembly includes a servo motor connected to the upper slide plate through a motor fixing seat and a coupling arranged at the output end for connecting with the lead screw, and the end of the coupling is provided with The front end cover of the left screw fixing seat is connected by a spacer, and the other end of the screw fixing seat corresponding to the front end cover is also provided with a rear end cover. It also improves the sealing performance between the screw and the fixed seat.
作为本实用新型进一步的方案:所述固定板上设有用于驱动下导轨沿着切割方向移动的位移组件,所述位移组件包括通过螺栓固定在下导轨左端的顶板,所述顶板上贯穿有螺孔以及配合设置在其中的调整螺丝,所述调整螺丝一端通过固定轴承与固定板一端转动连接,所述调整螺丝另一端设有便于手持的旋钮。As a further solution of the present invention: the fixing plate is provided with a displacement assembly for driving the lower guide rail to move along the cutting direction, the displacement assembly includes a top plate fixed on the left end of the lower guide rail by bolts, and the top plate is provided with screw holes. and an adjusting screw arranged therein, one end of the adjusting screw is rotatably connected to one end of the fixing plate through a fixed bearing, and the other end of the adjusting screw is provided with a knob which is convenient for hand-holding.
作为本实用新型进一步的方案:所述切断部件上还设有与丝杠部件电性连接对切割进给行程进行限位的行程限位组件,所述行程限位组件包括通过支架连接在下导轨外侧的行程开关和设置在上滑板外侧的限位板,所述限位板沿着切割进给方向布置,所述限位板上设有与行程开关检测端相对应用于限定切割部件移动行程的两个限位块。As a further solution of the present invention: the cutting member is also provided with a travel limit component that is electrically connected with the lead screw component to limit the cutting feed stroke, and the travel limit component includes a bracket connected to the outer side of the lower guide rail. The limit board is arranged along the cutting and feeding direction, and the limit board is provided with two relative to the detection end of the limit switch and used to limit the movement stroke of the cutting member. limit block.
作为本实用新型进一步的方案:所述上滑板上设有用于调节切断部件上刀台垂直度的微调组件,所述微调组件包括设置在上滑板上的调整固定座,调整固定座贯穿有朝向刀台的微调螺孔,所述微调螺孔中配合穿设有微调螺杆,所述微调螺杆一端设有便于手持的旋钮,另一端转动设置的推动块与刀台相抵。As a further solution of the present invention: the upper slide plate is provided with a fine-tuning assembly for adjusting the verticality of the upper knife table of the cutting part, the fine-tuning assembly comprises an adjustment fixing seat arranged on the upper sliding plate, and the adjustment fixing seat penetrates through a direction knife The fine-tuning screw hole of the table is matched with a fine-tuning screw hole. One end of the fine-tuning screw is provided with a knob for easy hand-holding.
与现有技术相比,本实用新型的有益效果是:本实用新型针对现有需求进行改进,优化了车床的加工工艺,能够在完成上料、切削后还可以进行工件切断处理,这不仅提高了工作效率,更是减轻了劳动强度,大大降低生产成本,提高了工作效率,本实用新型具有结构紧凑、设计合理,灵敏可靠、性能稳定、劳动强度低、生产效率高等特点。Compared with the prior art, the beneficial effects of the present utility model are: the present utility model improves the existing requirements, optimizes the processing technology of the lathe, and can also perform workpiece cutting after loading and cutting. The utility model has the advantages of compact structure, reasonable design, sensitive and reliable, stable performance, low labor intensity and high production efficiency.
附图说明Description of drawings
图1为本实用新型的结构主示图。FIG. 1 is a main view of the structure of the utility model.
图2为本实用新型的结构俯视图。FIG. 2 is a top view of the structure of the utility model.
图3为本实用新型中切断部件的结构示意图。FIG. 3 is a schematic structural diagram of the cutting part in the utility model.
图4为本实用新型中切断部件的结构截面图。FIG. 4 is a structural cross-sectional view of the cutting member in the utility model.
图5为本实用新型中切断部件的结构俯视图。FIG. 5 is a top view of the structure of the cutting member in the utility model.
其中:伺服电机1,联轴器2,隔套3,前端盖4,电机固定座5,上滑板6,丝母套7,丝杠8,刀台固定螺栓9,切断刀10,丝母座11,下导轨12,调整螺丝13,顶板14,支架15,调整板16,固定板17,刀台18,刀台螺丝19,调整固定座20,调整螺栓21,行程开关22,后端盖23,丝杠固定座24,线性导轨25,滑块26,限位板27,限位块28,滑块压板29。Among them: servo motor 1,
床身100、主轴箱200、切断部件300、切削刀架400。The
具体实施方式Detailed ways
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "horizontal", "upper", "lower", "front", "rear", "left", "right", The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility. The novel and simplified description does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", etc., may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; may be mechanical connection or electrical connection; may be direct connection, or indirect connection through an intermediate medium, or internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood through specific situations.
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1Example 1
请参阅图1-5,本实用新型实施例中,一种数控车床轴承专用切断装置,包括床身100 和设置在其上端的主轴箱200和切削刀架400,所述主轴箱200上端通过固定板17安装有用于对工件进行切断的切断部件300;Referring to FIGS. 1-5 , in the embodiment of the present invention, a special cutting device for a bearing of a numerically controlled lathe includes a
所述切断部件300包括设置在固定板17表面的下导轨12以及设置在其上方的切割部件,所述切割部件安装在用于驱动其完成切断进给动作的丝杠部件上;The
所述丝杠部件包括通过丝母座11滑动设置在下导轨12上端面的丝母套7,所述丝母套7上端设有用于安装切割部件的安装区,所述丝母套7中配合设有丝杠8,所述丝杠8 一端穿过轴承座连接用以驱动其与丝母套7相对转动的动力组件,另一端与设置在下导轨 12上端的丝杠固定座24转动连接,在动力组件的驱动下,丝杠8与丝母套7相对转动,在螺纹的作用下,丝母套7带动切割部件沿着下导轨12滑动,从而完成切断进给。The screw part includes a
所述切割部件包括通过刀台固定螺栓9与丝母套7顶部上滑板6连接的刀台18,所述刀台18上通过刀台螺丝刀19安装有用于切割的切断刀10。The cutting part includes a
为了提高切断的精度,所述下导轨12和上滑板6之间设有用于提高切割部件进给进度的滑轨组件,所述滑轨组件包括由设置在上滑板6下端面滑板以及设置在下导轨12上端面的两个滑块26构成的滑板件,上下两个滑板之间设有线性导轨25,所述滑轨组件还包括设置在上滑板16外侧用于紧压滑块的滑块压板29,通过滑块压板29对滑块进行定位,在配合滑板16和线性导轨25的导向,从而使得切割部件进给更加精确,有助于提高切割精度。In order to improve the accuracy of cutting, between the
所述动力组件包括通过电机固定座5连接上滑板6的伺服电机1和设置在其输出端用于与丝杠8传动连接的联轴器2,所述联轴器2端部设有通过隔套3连接左侧丝杠固定座的前端盖4,与所述前端盖4相对应的丝杠固定座24另一端还设有后端盖23,前后端盖的设置有助于提高丝杠固定座24上轴承的使用寿命,同时也提高丝杠8与固定座24之间的密封性能。The power assembly includes a servo motor 1 connected to the sliding
所述固定板17上设有用于驱动下导轨12沿着切割方向移动的位移组件,所述位移组件包括通过螺栓固定在下导轨12左端的顶板14,所述顶板14上贯穿有螺孔以及配合设置在其中的调整螺丝13,所述调整螺丝13一端通过固定轴承与固定板17一端转动连接,所述调整螺丝13另一端设有便于手持的旋钮,实际使用时,通过旋钮带动调整螺丝13与顶板14相对转动,在螺纹的作用下,顶板14会带动下导轨12在固定板17上端面移动,这样就能调节整个切断部件300在主轴箱200的位置,从而对切断基准进行调节。The fixing
所述切断部件300上还设有与丝杠部件电性连接对切割进给行程进行限位的行程限位组件(图3和图4所示),所述行程限位组件包括通过支架15连接在下导轨12外侧的行程开关22和设置在上滑板6外侧的限位板27,所述限位板27沿着切割进给方向布置,所述限位板27上设有与行程开关22检测端相对应用于限定切割部件移动行程的两个限位块 28,在切断时,丝杠部件带动切割部件沿着下导轨12移动,限位板27上的限位块27靠近并处罚行程开关22时,丝杠部件停止进给工作,从而避免过度进给的问题。The cutting
所述上滑板6上设有用于调节切断部件上刀台18垂直度的微调组件(图4所示),所述微调组件包括设置在上滑板6上的调整固定座20,调整固定座20贯穿有朝向刀台18 的微调螺孔,所述微调螺孔中配合穿设有微调螺杆21,所述微调螺杆21一端设有便于手持的旋钮,另一端转动设置的推动块与刀台18相抵,通过旋转微调螺杆21,进而使得其端部的推动块对刀台18产生作用力使得其发生偏移,从而实现对其垂直度进行调节,如 (图5所示)微调螺杆21在微调节时,把刀台18上四个螺栓松开。调整固定座20上有调整螺栓21在左右旋转时,会拉推刀台18左右旋转偏移。通过微调旋转偏移后再紧固刀台18上四个固定螺栓。The
所述床身100上还设有用于固定工件的液压卡盘,数控车床由自动上料设备把管料放入液压卡盘,进而夹紧管料,切削刀架400在管料夹紧后,床身100上的控制系统程序对管料进行自动切削加工,切削加工后,车身100上的切断部件能准确把工件在加工区域切断完成加工,这不仅提高了工作效率,更是减轻了劳动强度,大大降低生产成本,提高了工作效率。The
本实用新型具有结构紧凑、设计合理,灵敏可靠、性能稳定、劳动强度低、生产效率高等特点,进而优化了数控车床的加工。The utility model has the characteristics of compact structure, reasonable design, sensitive and reliable, stable performance, low labor intensity and high production efficiency, and further optimizes the processing of the numerical control lathe.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181079A (en) * | 2019-07-02 | 2019-08-30 | 烟台泰普森数控机床制造有限公司 | A kind of dedicated disconnecting device of numerically controlled lathe bearing |
| CN112213032A (en) * | 2020-11-27 | 2021-01-12 | 四川航天长征装备制造有限公司 | Center of mass measuring table vertical adjustment device |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181079A (en) * | 2019-07-02 | 2019-08-30 | 烟台泰普森数控机床制造有限公司 | A kind of dedicated disconnecting device of numerically controlled lathe bearing |
| CN112213032A (en) * | 2020-11-27 | 2021-01-12 | 四川航天长征装备制造有限公司 | Center of mass measuring table vertical adjustment device |
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Effective date of registration: 20230907 Address after: No. 801, Ninghai Street, Muping District, Yantai City, Shandong Province 264100 Patentee after: Dixon intelligent equipment (Yantai) Co.,Ltd. Address before: 126 Jinshan Road, Fushan District, Yantai, Shandong 265500 Patentee before: YANTAI TAIPUSEN CNC MACHINE TOOL MANUFACTURING Co.,Ltd. |
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