CN211680612U - Welding machine equipment for photovoltaic module battery string bus bar - Google Patents
Welding machine equipment for photovoltaic module battery string bus bar Download PDFInfo
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- CN211680612U CN211680612U CN201921864220.3U CN201921864220U CN211680612U CN 211680612 U CN211680612 U CN 211680612U CN 201921864220 U CN201921864220 U CN 201921864220U CN 211680612 U CN211680612 U CN 211680612U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model provides a photovoltaic module battery cluster tape welding machine equipment that converges belongs to welding machine equipment technical field, especially relates to a photovoltaic module battery cluster tape welding machine equipment that converges. The utility model provides a photovoltaic module battery cluster area welding machine equipment that converges that excellent in use effect. The utility model discloses a converge and take preparation facilities 1, converge and take handling device 2, welding backing plate device 4, converge and take welding set 3 and second frame 7, its characterized in that converges and takes preparation facilities 1, welding backing plate device 4 and converge and take welding set 3 to install 7 on the second frame, converge and take handling device 2 to set up on second frame 7 through linear guide, second frame 7 passes through slip table 6 to be installed on base 8.
Description
Technical Field
The utility model belongs to the technical field of welding machine equipment, especially, relate to a photovoltaic module battery cluster area welding machine equipment that converges.
Background
The photovoltaic industry battery pack comprises a conventional type battery string and a half type battery string, wherein 10 whole pieces or 12 whole pieces of the conventional type battery string are connected in series, and 10 half pieces or 12 half pieces of the half type battery string are connected in series. The welding machine has the function that the interconnection bar led out from the end parts of the 6 series-parallel battery strings and the bus bar are welded in series or in parallel according to a certain mode, and the bus bar and the interconnection bar are made of tinned copper strips. Traditional battery cluster area welding machine during operation need with converge on the area carries the backing plate device, mention battery cluster tip, the backing plate adsorbs to converge the area and inserts, the battery piece is put down, put battery piece grid line on converging the area, welding set removes to welding position and descends to weld, bonding tool and backing plate position shift, it is unset, the welding point position precision that the bonding tool corresponds on the backing plate is poor, when changing battery cluster version type very much, except that converging and taking preparation facilities position unchangeable, need adjust the position of bonding tool and backing plate, the distance of busbar transport also can change, the procedure that corresponds also needs to be adjusted, adjustment process is loaded down with trivial details.
Disclosure of Invention
The utility model discloses to above-mentioned problem, provide a photovoltaic module battery cluster area welding machine equipment that converges that excellent in use effect.
In order to achieve the above object, the utility model discloses a following technical scheme, the utility model discloses a converge and take preparation facilities 1, converge and take handling device 2, welding backing plate device 4, converge and take welding set 3 and second frame 7, its characterized in that converges and takes preparation facilities 1, welding backing plate device 4 and converge and take welding set 3 to install on frame 7, converge and take handling device 2 to set up on second frame 7 through linear guide, and second frame 7 passes through slip table 6 to be installed on base 8.
As a preferable scheme, the bus bar preparation device 1 of the present invention comprises a short bar preparation device (12), a long bar preparation device (13), a short bar carrying device (10), a welding device (11) and a long bar carrying device (9), wherein the short bar preparation device (12), the long bar preparation device (13), the short bar carrying device (10), the welding device (11) and the long bar carrying device (9) are installed on a base 30; the base 30 is mounted on the frame 8;
the long strip preparation device (13) and the short strip preparation device (12) are arranged at 90 degrees;
the strip conveying device (9) carries out strip conveying in the direction vertical to the strip preparation device (13);
the short strip conveying device (10) is vertical to the direction of the short strip preparation device (12) to carry out short strip conveying;
the position of the welding device (11) is arranged corresponding to the conveying tracks of the long strip conveying device (9) and the short strip conveying device (10).
As another preferred scheme, the bus bar carrying device 2 of the present invention comprises a vertical lifting mechanism (23), a horizontal driving mechanism, a bus bar position adjusting mechanism (22) and a frame body (24), wherein the vertical lifting mechanism is arranged in the middle of the frame body (24), the vertical lifting mechanism (23) comprises a servo motor and a lead screw, an output shaft of the servo motor is connected with the lead screw, the lead screw is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of the lifting frame, vertical guide rails are arranged on both sides of the frame body (24), and guide grooves are arranged at the rear ends of both sides of the first lifting frame 25 corresponding to the vertical guide rails;
two sides of the first lifting frame 25 are provided with sheet suction mechanisms which extend downwards and adsorb the battery sheets, the lower ends of the sheet suction mechanisms are suction nozzles, and the sheet suction mechanisms are arranged on the first lifting frame 25 through transverse rails;
a confluence belt position adjusting mechanism is arranged on the sheet suction mechanism, the confluence belt position adjusting mechanism (22) comprises a servo motor and a gear, an output shaft of the servo motor is connected with the gear, and the gear is meshed with a transverse rack on the first lifting frame 25;
the horizontal driving mechanism comprises a servo motor and a screw rod, the servo motor is arranged on the second frame 7, an output shaft of the servo motor is connected with one end of the screw rod, the screw rod penetrates through a threaded hole in the middle of the frame body (24), the other end of the screw rod is a polished rod, the polished rod is arranged on the second frame 7 through a bearing, and the lower ends of two sides of the frame body (24) are arranged on the guide rails.
Secondly, welding backing plate device 4 includes support body (14), lift suction nozzle (15) and backing plate (16), and lift suction nozzle (15) are by cylinder drive up-and-down motion.
In addition, the bus bar welding device 3 of the utility model comprises an electromagnetic heating device (17), a frame body (18), a vertical lifting device (19) and a sheet suction mechanism (20), wherein the frame body (18) is arranged on the first frame, and the vertical lifting device (19) is arranged in the middle of the frame body (18);
the vertical lifting device (19) comprises a servo motor, an output shaft of the servo motor is connected with a screw rod, the screw rod is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of the lifting frame, vertical guide rails are arranged on two sides of the frame body (18), and guide grooves are formed in the rear ends of two sides of the second lifting frame (21) corresponding to the vertical guide rails; the lower end of the second lifting frame 21 is provided with an electromagnetic heating device;
the two sides of the piece suction mechanism (20) are arranged on the second lifting frame 21 through vertical guide rails, the middle part of the second lifting frame 21 is provided with a cylinder, and an output rod of the cylinder is connected with the piece suction mechanism (20).
The utility model has the advantages of.
The utility model discloses a converge and take handling device, backing plate device, welding set to install on the frame, converge and take handling device to carry out the horizontal migration on last frame by servo motor drive lead screw, linear guide, welding set, backing plate device are fixed on the frame, and the during operation need not to remove, position one-to-one, and the welding position precision is high.
When the battery string type is replaced, the frame is moved to the welding position as a whole, and the welding head, the position of the base plate and the conveying stroke of the bus bar conveying device do not need to be adjusted independently. The working process is simple, the position precision is high, few action links are required during working, and the beat is high.
Drawings
The present invention will be further described with reference to the accompanying drawings and the following detailed description. The scope of protection of the present invention is not limited to the following description.
Fig. 1 and 2 are schematic structural diagrams of the present invention.
Fig. 3 is the utility model discloses converge and take preparation facilities schematic structure.
Fig. 4 and 5 are schematic structural diagrams of the backing plate device of the present invention.
Fig. 6 is a schematic structural view of the welding device of the present invention.
Fig. 7 and 8 are schematic structural diagrams of the bus bar carrying device of the present invention.
Detailed Description
As shown in the figure, the utility model discloses a converge and take preparation facilities 1, converge and take handling device 2, welding backing plate device 4, converge and take welding set 3 and second frame 7, its characterized in that converges and takes preparation facilities 1, welding backing plate device 4 and converge and take welding set 3 to install on frame 7, converge and take handling device 2 to set up on second frame 7 through linear guide, and second frame 7 passes through slip table 6 to be installed on base 8.
The bus bar preparation device 1 comprises a short bar preparation device (12), a long bar preparation device (13), a short bar carrying device (10), a welding device (11) and a long bar carrying device (9), wherein the short bar preparation device (12), the long bar preparation device (13), the short bar carrying device (10), the welding device (11) and the long bar carrying device (9) are arranged on a base 30;
the long strip preparation device (13) and the short strip preparation device (12) are arranged at 90 degrees;
the strip conveying device (9) carries out strip conveying in the direction vertical to the strip preparation device (13);
the short strip conveying device (10) is vertical to the direction of the short strip preparation device (12) to carry out short strip conveying;
the position of the welding device (11) is arranged corresponding to the conveying tracks of the long strip conveying device (9) and the short strip conveying device (10).
The long strip preparation device (13) and the short strip preparation device (12) can comprise a wire roller, a guide wheel, a cutter and a pulling claw, the pulling claw transversely pulls out the bus strip wound on the guide wheel to reach the required length, and the cutter cuts the bus strip.
The strip carrying device (9) can adopt a vertical module and a transverse module structure, and a manufactured strip is lifted to a welding position of the welding device (11) in a translation mode.
The short strip carrying device (10) can adopt a suction nozzle, a vertical module and a transverse module structure, the suction nozzle is moved downwards to suck the prepared short strips, and the suction nozzle is lifted and translated to the welding position of the welding device (11).
The long bar conveying device (9) conveys the prepared long bus bar to the welding device (11), the short bar conveying device (10) places the short bar on the long bar placed by the welding device (11), and the welding device (11) performs welding.
The bus bar carrying device 2 comprises a vertical lifting mechanism (23), a horizontal driving mechanism, a bus bar position adjusting mechanism (22) and a frame body (24), wherein the vertical lifting mechanism is arranged in the middle of the frame body (24), the vertical lifting mechanism (23) comprises a servo motor and a lead screw, an output shaft of the servo motor is connected with the lead screw, the lead screw is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of a lifting frame, vertical guide rails are arranged on two sides of the frame body (24), and guide grooves are formed in the rear ends of two sides of a first lifting frame 25 corresponding to the vertical guide rails;
two sides of the first lifting frame 25 are provided with sheet suction mechanisms which extend downwards and adsorb the battery sheets, the lower ends of the sheet suction mechanisms are suction nozzles, and the sheet suction mechanisms are arranged on the first lifting frame 25 through transverse rails;
a confluence belt position adjusting mechanism is arranged on the sheet suction mechanism, the confluence belt position adjusting mechanism (22) comprises a servo motor and a gear, an output shaft of the servo motor is connected with the gear, and the gear is meshed with a transverse rack on the first lifting frame 25;
the horizontal driving mechanism comprises a servo motor and a screw rod, the servo motor is arranged on the second frame 7, an output shaft of the servo motor is connected with one end of the screw rod, the screw rod penetrates through a threaded hole in the middle of the frame body (24), the other end of the screw rod is a polished rod, the polished rod is arranged on the second frame 7 through a bearing, and the lower ends of two sides of the frame body (24) are arranged on the guide rails.
The bus bar conveying device is characterized in that a vertical lifting mechanism (23) is driven by a servo motor to drive a lead screw, a guide rail guide drives a suction nozzle to lift prepared bus bars in a vacuum adsorption mode, a bus bar position adjusting mechanism (22) is driven by the servo motor to drive a rack guide rail to guide the lifted bus bar to carry out horizontal direction position adjustment, welding of battery strings is met, a horizontal driving mechanism is driven by the servo motor to drive the lead screw, and the bus bar is conveyed to a base plate device through the guide rail guide.
The welding backing plate device 4 comprises a frame body (14), a lifting suction nozzle (15) and a backing plate (16), wherein the lifting suction nozzle (15) (the suction nozzle sucks air downwards) is driven by an air cylinder 26 to move up and down (the air cylinder lifts the suction nozzle to be attached to a confluence belt).
The bus bar carrying device is used for placing a bus bar on the base plate (16), the lifting suction nozzle (15) is lifted by the air cylinder to attach the suction nozzle to the bus bar, the bus bar is subjected to vacuum adsorption, and the battery piece (5) is put down to drop the grid line on the battery piece onto the bus bar.
The bus bar welding device 3 comprises an electromagnetic heating device (17), a frame body (18), a vertical lifting device (19) and a sheet sucking mechanism (20), wherein the frame body (18) is installed on the second frame (7), and the vertical lifting device (19) is arranged in the middle of the frame body (18);
the vertical lifting device (19) comprises a servo motor, an output shaft of the servo motor is connected with a screw rod, the screw rod is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of the lifting frame, vertical guide rails are arranged on two sides of the frame body (18), and guide grooves are formed in the rear ends of two sides of the second lifting frame (21) corresponding to the vertical guide rails; the lower end of the second lifting frame 21 is provided with an electromagnetic heating device;
the two sides of the piece suction mechanism (20) are arranged on the second lifting frame 21 through vertical guide rails 28, the middle part of the second lifting frame 21 is provided with a cylinder 27, and a cylinder output rod is connected with the piece suction mechanism (20). The welding or the suction piece work can be controlled by the air cylinder and the vertical lifting device (19) respectively.
The adjusting sliding table device adjusts the bus bar preparation device, the bus bar carrying device, the bus bar welding device and the welding base plate device which are fixed on the second frame 7 (manually pushed) to welding positions and locks and fixes the frame and the base through bolts.
The welding device comprises a frame body (18) arranged on a second frame (7), a lead screw is driven by a servo motor through a vertical lifting device (19), a welding head is driven to ascend and descend by guide rails for welding, the welding head and a sheet suction mechanism (20) are lifted by the vertical lifting device (19) after welding, the sheet suction mechanism (20) sucks the battery sheets on two sides in a vacuum manner in the lifting process, a vertical lifting mechanism (23) of a confluence belt conveying device 2 drives the lead screw by the servo motor, the guide rails drive a suction nozzle for sucking and lifting prepared confluence bars in a vacuum manner, a confluence belt position adjusting mechanism (23) drives a rack guide rail by the servo motor for guiding 2 lifted confluence belts to adjust the position in the horizontal direction, the welding requirement of battery strings is met, the horizontal driving mechanism drives the guide rails by the servo motor for guiding the confluence belts to be conveyed onto a base plate device, and the sheet suction mechanism (20) puts down the, the battery string grid line falls on the confluence belt, the suction nozzle withdraws, and the welding device descends for welding.
It should be understood that the above detailed description of the present invention is only for illustrating the present invention and is not limited by the technical solutions described in the embodiments of the present invention, and those skilled in the art should understand that the present invention can still be modified or equivalently replaced to achieve the same technical effects; as long as the use requirement is satisfied, the utility model is within the protection scope.
Claims (5)
1. The utility model provides a photovoltaic module battery cluster area welding machine equipment that converges, including converging and taking preparation facilities (1), converge and take handling device (2), welding backing plate device (4), converge and take welding set (3) and second frame (7), its characterized in that converges and takes preparation facilities (1), welding backing plate device (4) and converge and take welding set (3) to install on second frame (7), converge and take handling device (2) to set up on second frame (7) through linear guide, second frame (7) are installed on base (30) through slip table (6).
2. The welding machine equipment for the bus bars of the photovoltaic module cell strings is characterized in that the bus bar preparation device (1) comprises a short bar preparation device (12), a long bar preparation device (13), a short bar carrying device (10), a welding device (11) and a long bar carrying device (9), wherein the short bar preparation device (12), the long bar preparation device (13), the short bar carrying device (10), the welding device (11) and the long bar carrying device (9) are arranged on a base (30); the base (30) is arranged on the frame (8);
the long strip preparation device (13) and the short strip preparation device (12) are arranged at 90 degrees;
the strip conveying device (9) carries out strip conveying in the direction vertical to the strip preparation device (13);
the short strip conveying device (10) is vertical to the direction of the short strip preparation device (12) to carry out short strip conveying;
the position of the welding device (11) is arranged corresponding to the conveying tracks of the long strip conveying device (9) and the short strip conveying device (10).
3. The welding machine equipment for the bus bars of the photovoltaic module battery strings is characterized in that the bus bar carrying device (2) comprises a vertical lifting mechanism (23), a horizontal driving mechanism, a bus bar position adjusting mechanism (22) and a frame body (24), the vertical lifting mechanism is arranged in the middle of the frame body (24), the vertical lifting mechanism (23) comprises a servo motor and a lead screw, an output shaft of the servo motor is connected with the lead screw, the lead screw is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of a lifting frame, vertical guide rails are arranged on two sides of the frame body (24), and guide grooves are formed in the rear ends of two sides of a first lifting frame (25) corresponding to the vertical guide rails;
two sides of the first lifting frame (25) are provided with sheet absorbing mechanisms which extend downwards and absorb the battery sheets, the lower ends of the sheet absorbing mechanisms are suction nozzles, and the sheet absorbing mechanisms are arranged on the first lifting frame (25) through transverse rails;
a confluence belt position adjusting mechanism is arranged on the sheet suction mechanism, the confluence belt position adjusting mechanism (22) comprises a servo motor and a gear, an output shaft of the servo motor is connected with the gear, and the gear is meshed with a transverse rack on the first lifting frame (25);
the horizontal driving mechanism comprises a servo motor and a screw rod, the servo motor is arranged on the second frame (7), an output shaft of the servo motor is connected with one end of the screw rod, the screw rod penetrates through a threaded hole in the middle of the frame body (24) in a rotating mode, the other end of the screw rod is a polished rod, the polished rod is arranged on the second frame (7) through a bearing, and the lower ends of the two sides of the frame body (24) are arranged on the guide rails.
4. The welding machine equipment for the photovoltaic module battery string bus bar according to claim 1, wherein the welding backing plate device (4) comprises a frame body (14), a lifting suction nozzle (15) and a backing plate (16), and the lifting suction nozzle (15) is driven by an air cylinder to move up and down.
5. The welding machine equipment for the bus bars of the photovoltaic module battery strings is characterized in that the bus bar welding device (3) comprises an electromagnetic heating device (17), a frame body (18), a vertical lifting device (19) and a suction piece mechanism (20), wherein the frame body (18) is installed on a first frame, and the vertical lifting device (19) is arranged in the middle of the frame body (18);
the vertical lifting device (19) comprises a servo motor, an output shaft of the servo motor is connected with a screw rod, the screw rod is screwed through a transverse lifting nut, the lifting nut is arranged at the rear end of the lifting frame, vertical guide rails are arranged on two sides of the frame body (18), and guide grooves are formed in the rear ends of two sides of the second lifting frame (21) corresponding to the vertical guide rails; the lower end of the second lifting frame (21) is provided with an electromagnetic heating device;
the two sides of the piece suction mechanism (20) are arranged on the second lifting frame (21) through vertical guide rails, the middle part of the second lifting frame (21) is provided with a cylinder, and an output rod of the cylinder is connected with the piece suction mechanism (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921864220.3U CN211680612U (en) | 2019-11-01 | 2019-11-01 | Welding machine equipment for photovoltaic module battery string bus bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921864220.3U CN211680612U (en) | 2019-11-01 | 2019-11-01 | Welding machine equipment for photovoltaic module battery string bus bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211680612U true CN211680612U (en) | 2020-10-16 |
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ID=72786114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921864220.3U Active CN211680612U (en) | 2019-11-01 | 2019-11-01 | Welding machine equipment for photovoltaic module battery string bus bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211680612U (en) |
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2019
- 2019-11-01 CN CN201921864220.3U patent/CN211680612U/en active Active
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