CN211677551U - Heterogeneous homogeneity pulping machine - Google Patents
Heterogeneous homogeneity pulping machine Download PDFInfo
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- CN211677551U CN211677551U CN202020136069.8U CN202020136069U CN211677551U CN 211677551 U CN211677551 U CN 211677551U CN 202020136069 U CN202020136069 U CN 202020136069U CN 211677551 U CN211677551 U CN 211677551U
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Abstract
The utility model belongs to the technical field of feed processing, in particular to a multiphase homogeneous pulping machine, which comprises a shell, a shearing device, a material lifting device and a fine grinding device, wherein the side end of an installation part is connected with a feed inlet; the shearing device comprises a shearing motor, a rotating shaft and a shearing cutter set, wherein one end of the rotating shaft is connected with the shearing motor, and the other end of the rotating shaft is connected with the shearing cutter set; the lifting device comprises a lifting motor, a lifting shaft and a lifting assembly, wherein one end of the lifting shaft is connected with the lifting motor, and the other end of the lifting shaft is connected with the lifting assembly; the fine grinding device is arranged at the bottom of the shell and is connected with the shell. The raw materials are put into the shearing cutter set from the feeding port, the rotating shaft drives the shearing cutter set to rotate fast and break up the passing raw materials in a smashing mode, the powder, the liquid and the gas added into the feeding assembly are in contact with the raw materials through the feeding assembly, the material lifting device enables the raw materials to be fully mixed and stirred, and finally the fine grinding device enables the slurry to be further fully smashed and finely ground to obtain the final slurry.
Description
Technical Field
The utility model belongs to the technical field of feed processing, especially, relate to a heterogeneous homogeneity pulping machine.
Background
The term "feed" is a general term for food of all human-raised animals, and in a narrow sense, a general feed mainly refers to food of agricultural or animal-raised animals. The conventional raw materials comprise soybean, wheat, corn, soybean meal, miscellaneous meal, whey powder, grease, fish meal, meat and bone meal and the like; the functional raw materials include amino acids, mineral materials, feed core additive, cuttlefish paste, shrimp paste, fish paste, fresh fish paste, meat paste, and ice fresh fish. The existing feed production equipment has the following defects: at present, formulation design expression is distorted in the processing process of animal food due to the process and the physical and chemical properties of various raw materials, and the replacement of the formulation raw materials has narrow adjustment space, poor flexibility, low production efficiency, high equipment investment cost and high operation cost; in the existing production process, cuttlefish paste, shrimp paste, fish paste, fresh fish paste, meat paste and ice fresh fish which are high in moisture, impurities and viscosity cause low crushing efficiency and influence on the production and manufacturing capacity of products, the impurities are more and the crushing fineness is not enough, so that the stable production continuity is poor, and production equipment is required to be configured; the raw materials with high moisture, multiple impurities and high viscosity have low efficiency and limited adding proportion when being produced and processed by traditional equipment, so that a formulator cannot design a formula which can meet the optimal nutritional requirement of animals, is convenient and fast to produce and operate, and has high efficiency and low cost. Therefore, the formula design has long been in favor of the production process and equipment processing performance, so that the adjustment and substitution range of the formula raw materials is limited, and the purchasing cost cannot be effectively adjusted according to the market change. The raw materials with high moisture, many impurities and high viscosity need manpower to carry, stir and filter in the existing production link, the use frequency is high, the labor intensity of workers is high, the manual treatment uniformity is poor, the proportional control is unstable, and the field operation environment is disordered.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a heterogeneous homogeneity pulping machine aims at solving among the animal food course of working among the prior art technological process loss serious, formulation design expression distortion and the formulation raw materials replace the technical problem that adjustment space is narrow and small, the whole cost increases, production efficiency is low, workman intensity of labour is big and the product quality is poor.
In order to achieve the above object, an embodiment of the present invention provides a multiphase homogeneous pulping machine, including:
the feeding device comprises a shell, wherein the shell is hollow, the top of the shell is connected with an installation part and a feeding assembly, one end of the installation part penetrates out of the shell, the other end of the installation part extends into the shell, the top of the installation part is provided with an installation port, the side end of the installation part is connected with a feeding port for feeding, the feeding assembly and the installation part are arranged at intervals, and the feeding assembly is used for introducing powder raw materials, liquid raw materials or gas;
the shearing device comprises a shearing motor, a rotating shaft and a shearing cutter set, the shearing motor is arranged in the mounting opening and connected with the mounting part, the shearing cutter set is arranged in the shell, one end of the rotating shaft is connected with the shearing motor, and the other end of the rotating shaft penetrates through the mounting part and is connected with the shearing cutter set;
the lifting device comprises a lifting motor, a lifting shaft and a lifting assembly, the lifting shaft is hollow and is arranged in the shell, the lifting motor is arranged at the top of the shell, one end of the lifting shaft is connected with the lifting motor, the other end of the lifting shaft is connected with the lifting assembly, and the lifting assembly is arranged in the shell;
and the fine grinding device is arranged at the bottom of the shell and is communicated with the shell.
Optionally, the shearing knife tackle includes stationary knife bucket and a plurality of many teeth spiral movable blade, each many teeth spiral movable blade all install in the axis of rotation, and each the edge of many teeth spiral movable blade all with the inner wall of installation department is formed with the clearance, stationary knife bucket connect in the bottom of installation department, each many teeth spiral movable blade by the dog-house with the junction of installation department extremely the bottom of stationary knife bucket is parallel arrangement in proper order, and each interval between many teeth spiral movable blade is from top to bottom diminishes gradually.
Optionally, a forward fixed cutter group and a reverse fixed cutter group are arranged on the fixed cutter barrel, the forward fixed cutter group and the reverse fixed cutter group are sequentially arranged from top to bottom and connected to the side wall of the fixed cutter barrel, the forward fixed cutter group and the reverse fixed cutter group are respectively arranged between the two adjacent multi-tooth spiral movable blades, each of the forward fixed cutter group and the reverse fixed cutter group is composed of a plurality of fixed blades, each of the fixed blades is provided with an inclined cutting edge, the cutting edge direction of the forward fixed cutter group is opposite to the cutting edge direction of the reverse fixed cutter group, and each of the fixed blades is arranged inwards in the radial direction of the fixed cutter barrel.
Optionally, the material lifting assembly comprises a reverse spiral material resisting blade and a forward spiral material lifting blade, the reverse spiral material resisting blade and the forward spiral material lifting blade are arranged at intervals and are connected with the material lifting shaft, the reverse spiral material resisting blade is arranged at the bottom of the material lifting motor, and the forward spiral material lifting blade is arranged at the bottom of the reverse spiral material resisting blade.
Optionally, the material lifting device further comprises a self-cleaning mechanism, the self-cleaning mechanism is arranged at the bottom of the reverse spiral material blocking blade, the self-cleaning mechanism is hollow and communicated with the interior of the material lifting shaft, the self-cleaning mechanism is connected with the material lifting shaft, a plurality of nozzles are arranged on the self-cleaning mechanism, and each nozzle is arranged close to the inner wall of the shell.
Optionally, the self-cleaning mechanism includes a connecting rod and two cleaning rods, the connecting rod is connected to the lifting shaft, two ends of the connecting rod are respectively connected to the two cleaning rods, the two cleaning rods are both close to the inner wall of the housing and are both arranged in an inclined manner, and the nozzles are respectively and uniformly arranged at the side ends of the two cleaning rods at intervals.
Optionally, the correct grinding device includes correct grinding motor, base, correct grinding casing, clearance control mechanism and correct grinding rotor, the correct grinding casing is located the bottom of casing and with the casing intercommunication, correct grinding motor with correct grinding rotor is connected, correct grinding motor clearance control mechanism with correct grinding casing all locates the top of base and with the base is connected, correct grinding rotor locates in the correct grinding casing, clearance control mechanism with correct grinding casing is connected.
Optionally, the multiphase homogeneous pulping machine further comprises a support, the support is sleeved outside the casing and connected with the casing, a sensor for weighing is connected to the support, an abutting portion is arranged above the sensor and abutted against the sensor, and the abutting portion is connected to a side end of the casing.
Optionally. The feeding assembly comprises a nozzle base, a nozzle pressing plate and fast-inserting type spray heads, the nozzle base is fixedly connected to the shell, the nozzle pressing plate is arranged at the top of the nozzle base and is fixedly connected to the nozzle pressing plate, and the fast-inserting type spray heads sequentially penetrate through the nozzle pressing plate and the nozzle base.
Optionally, the top of the shell is further provided with an access opening for observing the inside of the shell.
The embodiment of the utility model provides an above-mentioned one or more technical scheme in the heterogeneous homogeneity pulper have one of following technological effect at least: the multiphase homogeneous pulping machine of the embodiment of the utility model is operated, the feed port is arranged obliquely, raw materials are put in from the feed port, the raw materials slide into the installation part through the feed port, because the main shaft of the shearing motor is connected with the rotating shaft, the main shaft of the shearing motor drives the rotating shaft to rotate at high speed, the rotating shaft is connected with the shearing cutter set, the rotating shaft drives the shearing cutter set to rotate quickly and break up the passing raw materials, the crushed and broken up raw materials fall into the shell through the gap between the shearing cutter set and the installation part, meanwhile, powder, liquid and gas can be introduced through the feeding component, the shell is in a funnel shape, the added powder, liquid and gas enter the shell through the feeding component and contact with the raw materials at the bottom of the shell, the lifting motor of the lifting device works, because the main shaft of the lifting motor is connected with the lifting shaft, the lifting shaft is connected with the lifting component, so it carries the material subassembly rotation to carry the quick rotatory drive of material motor main shaft, carries the material subassembly and mentions the raw materials in the casing, makes the raw materials intensive mixing stirring in the casing, and in thick liquids that form through mixing stirring entered the bottom of casing and flowed into the correct grinding device, the correct grinding device obtained final thick liquids with further abundant crushing correct grinding of thick liquids. Therefore, the utility model discloses a heterogeneous homogeneity pulping machine can optimize the adjustment prescription at will according to user's demand to adapt to market demand and optimize the prescription cost, and promoted the front end and smashed production efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.
Fig. 1 is a schematic structural diagram of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 2 is a schematic sectional view of a multiphase homogeneous pulping machine according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a refining apparatus of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of a material lifting device of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a shearing apparatus of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a stationary knife barrel of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of a feeding assembly of a multiphase homogeneous pulper according to an embodiment of the present invention.
Fig. 8 is a schematic flow chart of a pulping method of a multiphase homogeneous pulping machine according to an embodiment of the present invention.
Wherein, in the figures, the respective reference numerals:
10-housing 11-mounting 12-feeding assembly
13-feeding port 14-abutting part 15-access port
20-shearing device 21-shearing motor 22-rotating shaft
23-shearing cutter set 30-material lifting device 31-material lifting motor
32-lifting shaft 33-lifting assembly 34-self-cleaning mechanism
40-fine grinding device 41-fine grinding motor 42-base
43-fine grinding casing 44-clearance control mechanism 50-bracket
51-sensor 121-nozzle base 122-nozzle pressure plate
123-fast inserting type spray head 231-fixed knife barrel 232-multi-tooth spiral movable blade
233-forward fixed cutter set 234-reverse fixed cutter set 331-reverse spiral material blocking blade
332-forward spiral lifting blade 341-nozzle 342-connecting rod
343-cleaning bar 2331-stationary blade.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-8 are exemplary and intended to be used to illustrate embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which is only for convenience in describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element so indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In an embodiment of the utility model, as shown in fig. 1-7, provide a heterogeneous homogeneity pulping machine, including casing 10, shearing mechanism 20, material lifting device 30 and correct grinding device 40, the inside cavity of casing 10, the top of casing 10 is connected with installation department 11 and feeding component 12, the one end of installation department 11 is worn to locate outside casing 10, the other end of installation department 11 stretches into in the casing 10, the top of installation department 11 is equipped with the installing port, the side of installation department 11 is connected with the dog-house 13 that is used for throwing the material, feeding component 12 with installation department 11 interval sets up just feeding component 12 is used for letting in powder raw materials, liquid raw materials or gas.
Further, shearing mechanism 20 includes shear motor 21, axis of rotation 22 and shearing knife tackle 23, shear motor 21 install in the installation department and with installation department 11 connects, shearing knife tackle 23 locates in the casing 10, axis of rotation 22's one end with shear motor 21 connects, axis of rotation 22's the other end wears to locate in the installation department 11 and with shearing knife tackle 23 connects.
Further, the material lifting device 30 comprises a material lifting motor 31, a material lifting shaft 32 and a material lifting assembly 33, the material lifting shaft 32 is hollow and arranged in the shell 10, the material lifting motor 31 is arranged at the top of the shell 10, one end of the material lifting shaft 32 is connected with the material lifting motor 31, the other end of the material lifting shaft 32 is connected with the material lifting assembly 33, and the material lifting assembly 33 is arranged in the shell 10.
Further, the refining apparatus 40 is provided at the bottom of the casing 10 and communicates with the casing 10.
Specifically, the multiphase homogeneous pulping machine of the embodiment of the present invention is operated, a feeding port is disposed on the feeding port 13, and the feeding port 13 is disposed in an inclined manner, so that raw materials can be fed from the feeding port, the raw materials slide into the installation portion 11 through the feeding port 13, because the main shaft of the shearing motor 21 is connected to the rotating shaft 22, the main shaft of the shearing motor 21 drives the rotating shaft 22 to rotate rapidly, the rotating shaft 22 is connected to the shearing knife set 23, the rotating shaft 22 drives the shearing knife set 23 to rotate rapidly and break up the passed raw materials, the broken raw materials fall into the casing 10 through the gap between the shearing knife set 23 and the installation portion 11, and meanwhile, powder, liquid and gas can be introduced through the feeding assembly 12, wherein the feeding assembly 12 includes a nozzle base 121, a nozzle pressing plate 122 and a plurality of fast-inserting type nozzles 123, the nozzle base 121 is fixedly connected to the casing 10, the nozzle pressing plate 122 is disposed at the top of the nozzle base 121 and fixedly connected to the nozzle, each formula of inserting shower nozzle 123 soon all passes nozzle clamp plate 122 and nozzle base 121 in proper order, powder, inside liquid and gas got into casing 10 through formula of inserting shower nozzle 123 soon, casing 10 is the funnel shape, the powder of adding, liquid and gas get into in casing 10 and with the raw materials contact of casing 10 bottom through feed assembly 12, the work of material lifting motor 31 of material lifting device 30, because the main shaft and the material lifting shaft 32 of material lifting motor 31 are connected, there is material lifting shaft 32 to be connected with material lifting assembly 33 again, so material lifting motor 31 main shaft fast revolution drives material lifting assembly 33 and rotates, material lifting assembly 33 mentions the raw materials in the casing 10, make the raw materials intensive mixing stirring of casing 10, thick liquids through mixing stirring formation flow into in accurate grinding device 40 in the bottom of casing 10, accurate grinding device 40 is with the further abundant crushing and accurate grinding of thick liquids, obtain final thick liquids. Therefore, the utility model discloses a heterogeneous homogeneity pulping machine can optimize the adjustment prescription at will according to user's demand to adapt to market demand and optimize the prescription cost, and promoted the front end and smashed production efficiency, promoted product efficiency, quality, reduce workman intensity of labour, reduce equipment investment equipment and operation cost.
In the embodiment of the utility model provides an, as shown in fig. 1 ~ 2, scissors knife tackle 23 includes stationary knife bucket 231 and a plurality of many teeth spiral movable blade 232, each many teeth spiral movable blade 232 all install in axis of rotation 22, and each many teeth spiral movable blade 232's edge all with the inner wall of installation department 11 is formed with the clearance, stationary knife bucket 231 connect in the bottom of installation department 11, each many teeth spiral movable blade 232 by dog-house 13 with installation department 11's junction extremely the bottom of stationary knife bucket 231 is parallel arrangement in proper order, and each interval between many teeth spiral movable blade 232 from top to bottom diminishes gradually. Specifically, after the slurry with high moisture and multiple impurities, the machine head waste, the core additive, the paste body and the like are put into the feeding port 13, the slurry with high moisture and multiple impurities, the machine head waste, the core additive and the paste body can fall into the installation part 11, the shearing motor 21 drives the rotating shaft 22 to rotate at a high speed, the multi-tooth spiral movable blades 232 are fixedly connected on the rotating shaft and rotate at a high speed along with the rotating shaft 22, the slurry with high moisture and multiple impurities, the machine head waste, the core additive and the paste body are scattered and smashed rapidly, and the distance between the multi-tooth spiral movable blades 232 is gradually reduced from top to bottom, so that the cutting and smashing of the raw materials are more sufficient, the raw materials are smashed rapidly through the cutting of.
In the embodiment of the present invention, as shown in fig. 2 to 7, a forward fixed cutter set 233 and a reverse fixed cutter set 234 are disposed on the fixed cutter barrel 231, the forward fixed cutter set 233 and the reverse fixed cutter set 234 are sequentially arranged from top to bottom and connected to the side wall of the fixed cutter barrel 231, the forward fixed cutter set 233 and the reverse fixed cutter set 234 are respectively disposed between the two adjacent multi-teeth spiral moving blades 232, the forward fixed cutter set 233 and the reverse fixed cutter set 234 are composed of a plurality of fixed blades 2331, each fixed blade 2331 is provided with an inclined cutting edge, the cutting edge direction of the forward fixed cutter set 233 is opposite to the cutting edge direction of the reverse fixed cutter set 234, and each fixed blade 2331 is disposed inward along the radial direction of the fixed cutter barrel 231. Specifically, the fixed blades 2331 included in the forward fixed blade set 233 and the reverse fixed blade set 234 are the same in number, but the directions of the blades are opposite, when the main shaft of the shearing motor 21 rotates to drive the moving blades to rotate forward, part of the raw material is driven by the multi-tooth spiral moving blades 232 to rotate, the forward fixed blade set 233 cuts and pulverizes the raw material, the reverse fixed blade set 234 can prolong the time of the raw material in the fixed blade barrel 231, so that the raw material shearing effect is better, similarly, when the main shaft of the shearing motor 21 rotates to drive the moving blades to rotate backward, part of the raw material is driven by the multi-tooth spiral moving blades 232 to rotate, the forward fixed blade set 233 cuts and pulverizes the raw material, the reverse fixed blade set 234 can prolong the time of the raw material in the fixed blade barrel 231, so that the raw material shearing effect is better,
in the embodiment of the utility model provides an, as shown in fig. 2 ~ 4, it hinders material blade 331 and forward spiral to carry material blade 332 to carry material subassembly 33 to include reverse spiral, reverse spiral hinder material blade 331 with forward spiral is carried material blade 332 interval to set up and all with it connects to carry material axle 32, reverse spiral hinders material blade 331 to locate carry the bottom of material motor 31, forward spiral is carried material blade 332 to locate reverse spiral hinders the bottom of material blade 331. Specifically, after the cut and crushed raw materials and the raw materials entering the inside of the casing 10 through the feeding assembly 12 fall into the bottom of the casing 10, because the main shaft of the material lifting motor 31 is connected with the material lifting shaft 32, the reverse spiral material resisting blade 331 and the forward spiral material lifting blade 332 are both connected to the material lifting shaft 32, the main shaft of the material lifting motor 31 rotates, the material lifting shaft 32 drives the reverse spiral material resisting blade 331 and the forward spiral material lifting blade 332 to rotate, the forward spiral material lifting blade 332 rotates to drive the raw materials located in the casing 10 to move upwards, and the reverse spiral material resisting blade 331 rotates to drive the raw materials located in the inside of the casing 10 to move downwards to be mixed into homogeneous slurry.
In the embodiment of the present invention, as shown in fig. 3 to 4, the lifting device 30 further includes a self-cleaning mechanism 34, the self-cleaning mechanism 34 is disposed at the bottom of the reverse spiral material blocking blade 331, the self-cleaning mechanism 34 is hollow inside and communicates with the interior of the lifting shaft 32, the self-cleaning mechanism 34 is connected to the lifting shaft 32, the self-cleaning mechanism 34 is provided with a plurality of nozzles 341, each of which is close to the inner wall of the housing 10. Specifically, after pulping is completed, residual pulp inside the pulping machine needs to be cleaned, the material lifting motor 31 can be started, the cleaning structure is fixedly connected with the material lifting shaft 32, the self-cleaning mechanism 34 is hollow and communicated with the inside of the material lifting shaft 32, the main shaft of the material lifting motor 31 is connected with the material lifting shaft 32 and drives the material lifting shaft 32 to rotate, the material lifting shaft 32 drives the self-cleaning mechanism 34 to rotate, the pulp attached to the self-cleaning mechanism 34 is thrown to the inner wall of the shell 10, gas or liquid is introduced from the top of the material lifting shaft 32, the gas or liquid is filled in the self-cleaning mechanism 34 and is sprayed out through the nozzle 341, and the pulp attached to the inner wall of the shell 10 is washed down, so that the cleaning of the inside of the shell 10 is realized.
In the embodiment of the present invention, as shown in fig. 2 to 4, the self-cleaning mechanism 34 includes a connecting rod 342 and two cleaning rods 343, the connecting rod 342 is connected to the material lifting shaft 32, two ends of the connecting rod 342 are respectively connected to the two cleaning rods 343, the two cleaning rods 343 are all close to the inner wall of the housing 10 and are all disposed in an inclined manner, and the nozzles 341 are respectively and uniformly arranged at the side ends of the two cleaning rods 343 at intervals. Specifically, because the housing 10 is funnel-shaped, the two cleaning rods 343 db are disposed along the inner wall of the housing 10 in an inclined manner and close to the inner wall of the housing 10, when gas or liquid is introduced through the lifting shaft 32, the connecting rod 342 and the two cleaning rods 343 are filled with the gas and the liquid, the nozzles 341 are uniformly arranged at the side ends of the two cleaning rods 343 at intervals, the mouths of the nozzles 341 face the inner wall of the housing 10, and the distances from the nozzles 341 to the inner wall of the housing 10 are the same, so that the slurry adhered to the inner wall of the housing 10 can be ensured to be flushed down.
In the embodiment of the utility model, as shown in fig. 1-3, the fine grinding device 40 includes accurate grinding motor 41, base 42, accurate grinding shell 43, clearance control mechanism 44 and accurate grinding rotor, accurate grinding shell 43 locate the bottom of casing 10 and with casing 10 intercommunication, accurate grinding motor 41 with accurate grinding rotor connects, accurate grinding motor 41 clearance control mechanism 44 with accurate grinding shell 43 all locates the top of base 42 and with base 42 connects, accurate grinding rotor locates in the accurate grinding shell 43, clearance control mechanism 44 with accurate grinding shell 43 connects. Specifically, the bottom of the casing 10 is provided with a hole, the fine grinding casing 43 is connected to the bottom of the casing 10, the slurry in the casing 10 falls into the fine grinding casing 43 after being homogenized and mixed, the fine grinding motor 41 is connected with the fine grinding rotor through synchronous belt transmission, namely, the main shaft of the fine grinding motor 41 rotates to drive the fine grinding rotor to rotate, the gap control mechanism 44 is provided with a hydraulic cylinder, a stator lining is connected in the fine grinding casing 43, the hydraulic cylinder drives the fine grinding casing 43 to reciprocate up and down, the fine grinding casing 43 drives the stator lining to reciprocate up and down to control the gap between the stator lining and the fine grinding rotor, thereby achieving the fineness requirement of fine grinding,
in the embodiment of the present invention, as shown in fig. 1-2, the heterogeneous homogeneous pulping machine further includes a support 50, the support 50 is sleeved outside the casing 10 and connected to the casing 10, the support 50 is connected to a sensor 51 for weighing, an abutting portion 14 is disposed above the sensor 51, the abutting portion 14 abuts against the sensor 51, and the abutting portion 14 is connected to a side end of the casing 10. Specifically, the bracket 50 fixes the casing 10, and makes the bottom of the casing 10 hang in the air, and the sensor 51 for weighing the weight of the casing 10 is arranged on the bracket 50, and when a user adds a raw material according to a demand, the weight of the casing 10 becomes large, and the abutting portion 14 presses the sensor 51 downwards, so that the user can know the weight of the added raw material through the sensor 51, and adjust the adding proportion in real time.
The embodiment of the utility model provides an in, as shown in fig. 1 ~ 7, the feeding subassembly includes nozzle base, nozzle clamp plate and formula shower nozzle of inserting soon, nozzle base fixed connection in on the casing, nozzle clamp plate locates nozzle base's top and fixed connection in on the nozzle clamp plate, each formula shower nozzle of inserting soon all wears to establish in proper order nozzle clamp plate with nozzle base. Specifically, each fast-inserting type spray head 123 is fixedly connected to the nozzle pressing plate 122, the nozzle pressing plate 122 is connected with the nozzle base 121 to realize that each fast-inserting type spray head 123 is fixed to the shell 10, because each fast-inserting type spray head 123 sequentially penetrates through the nozzle pressing plate 122 and the nozzle base 121, powder, liquid and gas enter the shell 10 through the fast-inserting type spray head 123, the number of the feeding assemblies 12 can be multiple, for example, three, the number of the fast-inserting type spray heads 123 of each feeding assembly 12 can also be multiple, for example, five, ingredients can be introduced and the formula can be adjusted according to the requirements of users through the multiple fast-inserting type spray heads 123.
In the embodiment of the present invention, as shown in fig. 1-2, the top of the casing 10 is further provided with an access hole 15 for observing the inside of the casing 10. Specifically, the user can observe the inside of the casing 10 through the access opening 15, know the real-time situation inside the casing 10, and overhaul the inside of the heterogeneous homogeneous pulper through the access opening 15.
In another embodiment of the present invention, as shown in fig. 8, there is provided a method for pulping by using the above-mentioned multiphase homogeneous pulping machine, comprising the steps of:
s100: paste raw materials such as high-moisture and multi-impurity paste, machine head waste, a core additive, fresh fish paste, meat paste, ice fresh fish blocks, cuttlefish paste, shrimp paste, fish paste and the like are put into the shell 10 from a feeding port 13;
s200: the shearing motor 21 is utilized to drive the shearing cutter group 23 to rotate, the high-moisture multi-impurity slurry, the machine head waste material, the core additive, the pasty raw material, the fresh fish paste, the meat paste and the ice fresh fish blocks entering the mounting part 11 are quickly crushed and scattered, and the crushed and scattered raw material falls into the shell 10;
s300: introducing a trace amount of powder raw material, liquid raw material, grease substances, gas and water into the shell 10 from the feeding assembly 12;
s400: the material lifting motor 31 is used for driving the material lifting shaft 32 to rotate, so that the material lifting assembly 33 carries out material lifting, and various raw materials in the shell 10 are uniformly mixed;
s500: conveying the uniformly mixed pulp into a fine grinding device 40, and crushing and fine grinding the pulp by the fine grinding device 40 to obtain finished pulp;
specifically, the embodiment of the utility model provides a pulping method, after throwing into dog-house 13 with high moisture, high grease, paste material, blocking fresh meat, ice fresh fish etc. the rotatory cutting through shearing knife tackle 23 smashes the raw materials fast, then get into heterogeneous homogeneity pulper and adjust to rear end thick liquids raw materials demand after handling through feeding component 12 with traditional difficult crushing raw materials by graininess or powdery raw materials demand, so, microelement, mineral substance, the core additive that the additional value is high adds in heterogeneous homogeneity pulper, the loss in the conventional process flow has been reduced, make the formulation design and use express more accurately, reduce the waste, reduce enterprise cost; the raw materials with high moisture, multiple impurities and high viscosity are added in the multiphase homogeneous pulping machine according to the formula requirement, so that the crushing efficiency is improved, the equipment investment cost is reduced, the operation cost is high, and the production process flow is simplified; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the selectivity of the types of the raw materials in the formula is increased, and the formula cost is controllable; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the labor intensity of workers is reduced, the efficiency is improved, the product quality is stable, and the production site is environment-friendly and sanitary.
Further, after step S500, the method further includes step S600: when the self-cleaning mechanism 34 is started, gas or liquid enters from the lifting shaft 32, is sprayed out through the nozzle 341 of the self-cleaning mechanism 34, and is driven to rotate by the lifting motor 31 to complete cleaning. After pulping is finished, the interior of the multiphase homogeneous pulping machine can be cleaned through the self-cleaning mechanism 34, and the next formula is not affected and is sanitary.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. A multiphase homogeneous pulper, comprising:
the feeding device comprises a shell, wherein the shell is hollow, the top of the shell is connected with an installation part and a feeding assembly, one end of the installation part penetrates out of the shell, the other end of the installation part extends into the shell, the top of the installation part is provided with an installation port, the side end of the installation part is connected with a feeding port for feeding, the feeding assembly and the installation part are arranged at intervals, and the feeding assembly is used for introducing powder raw materials, liquid raw materials or gas;
the shearing device comprises a shearing motor, a rotating shaft and a shearing cutter set, the shearing motor is arranged in the mounting opening and connected with the mounting part, the shearing cutter set is arranged in the shell, one end of the rotating shaft is connected with the shearing motor, and the other end of the rotating shaft penetrates through the mounting part and is connected with the shearing cutter set;
the lifting device comprises a lifting motor, a lifting shaft and a lifting assembly, the lifting shaft is hollow and is arranged in the shell, the lifting motor is arranged at the top of the shell, one end of the lifting shaft is connected with the lifting motor, the other end of the lifting shaft is connected with the lifting assembly, and the lifting assembly is arranged in the shell;
and the fine grinding device is arranged at the bottom of the shell and is communicated with the shell.
2. A multiphase homogeneous pulper according to claim 1, characterised in that: the shearing knife group includes stationary knife bucket and a plurality of many tooth number spiral movable blade, each many tooth number spiral movable blade all install in the axis of rotation, and each the edge of many tooth number spiral movable blade all with the inner wall of installation department is formed with the clearance, stationary knife bucket connect in the bottom of installation department, each many tooth number spiral movable blade by the dog-house with the junction of installation department extremely the bottom of stationary knife bucket is parallel arrangement in proper order, and each interval between many tooth number spiral movable blade is from top to bottom diminishes gradually.
3. A multiphase homogeneous pulper according to claim 2, characterised in that: the fixed knife barrel is provided with a forward fixed knife group and a reverse fixed knife group, the forward fixed knife group and the reverse fixed knife group are sequentially arranged from top to bottom and connected to the side wall of the fixed knife barrel, the forward fixed knife group and the reverse fixed knife group are respectively arranged between the two adjacent multi-tooth spiral moving blades, the forward fixed knife group and the reverse fixed knife group are respectively formed by a plurality of fixed blades and are provided with inclined cutting edges, the cutting edge direction of the forward fixed knife group is opposite to that of the reverse fixed knife group, and the fixed blades are arranged inwards in the radial direction of the fixed knife barrel.
4. A multiphase homogeneous pulper according to claim 1, characterised in that: the material lifting assembly comprises a reverse spiral material resisting blade and a forward spiral material lifting blade, the reverse spiral material resisting blade and the forward spiral material lifting blade are arranged at intervals and are connected with the material lifting shaft, the reverse spiral material resisting blade is arranged at the bottom of the material lifting motor, and the forward spiral material lifting blade is arranged at the bottom of the reverse spiral material resisting blade.
5. A multiphase homogeneous pulper according to claim 4, characterised in that: the material lifting device further comprises a self-cleaning mechanism, the self-cleaning mechanism is arranged at the bottom of the reverse spiral material blocking blade, the self-cleaning mechanism is hollow and communicated with the interior of the material lifting shaft, the self-cleaning mechanism is connected with the material lifting shaft, a plurality of nozzles are arranged on the self-cleaning mechanism, and each nozzle is close to the inner wall of the shell.
6. A multiphase homogeneous pulper according to claim 5, characterised in that: the self-cleaning mechanism comprises a connecting rod and two cleaning rods, the connecting rod is connected with the material lifting shaft, two ends of the connecting rod are respectively connected with the two cleaning rods, the two cleaning rods are close to the inner wall of the shell and are obliquely arranged, and the nozzles are evenly distributed at the side ends of the two cleaning rods at intervals.
7. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the fine grinding device comprises a fine grinding motor, a base, a fine grinding casing, a gap control mechanism and a fine grinding rotor, wherein the fine grinding casing is arranged at the bottom of the shell and communicated with the shell, the fine grinding motor is connected with the fine grinding rotor, the gap control mechanism and the fine grinding casing are arranged at the top of the base and connected with the base, the fine grinding rotor is arranged in the fine grinding casing, and the gap control mechanism is connected with the fine grinding casing.
8. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the heterogeneous homogeneity pulping machine further comprises a support, the support is sleeved outside the shell and connected with the shell, a sensor used for weighing is connected onto the support, a butting portion is arranged above the sensor and is abutted against the sensor, and the butting portion is connected to the side end of the shell.
9. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the feeding assembly comprises a nozzle base, a nozzle pressing plate and fast-inserting type spray heads, the nozzle base is fixedly connected to the shell, the nozzle pressing plate is arranged at the top of the nozzle base and is fixedly connected to the nozzle pressing plate, and the fast-inserting type spray heads sequentially penetrate through the nozzle pressing plate and the nozzle base.
10. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the top of the shell is also provided with an access hole for observing the inside of the shell.
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CN111248467A (en) * | 2020-01-21 | 2020-06-09 | 陈婕 | Multiphase homogeneous pulping machine and pulping method thereof |
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CN111248467A (en) * | 2020-01-21 | 2020-06-09 | 陈婕 | Multiphase homogeneous pulping machine and pulping method thereof |
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