CN111248467A

CN111248467A - Multiphase homogeneous pulping machine and pulping method thereof

Info

Publication number: CN111248467A
Application number: CN202010068335.2A
Authority: CN
Inventors: 陈婕
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-21
Filing date: 2020-01-21
Publication date: 2020-06-09
Anticipated expiration: 2040-01-21
Also published as: CN111248467B

Abstract

The invention belongs to the technical field of feed processing, and particularly relates to a multiphase homogeneous pulping machine and a pulping method thereof, wherein the multiphase homogeneous pulping machine comprises a shell, a shearing device, a material lifting device and a fine grinding device, and a feed port is connected to the side end of an installation part; the shearing device comprises a shearing motor, a rotating shaft and a shearing cutter set, wherein one end of the rotating shaft is connected with the shearing motor, and the other end of the rotating shaft is connected with the shearing cutter set; the lifting device comprises a lifting motor, a lifting shaft and a lifting assembly, wherein one end of the lifting shaft is connected with the lifting motor, and the other end of the lifting shaft is connected with the lifting assembly; the fine grinding device is arranged at the bottom of the shell and is connected with the shell. The raw materials are put into the shearing cutter set from the feeding port, the rotating shaft drives the shearing cutter set to rotate fast and break up the passing raw materials in a smashing mode, the powder, the liquid and the gas added into the feeding assembly are in contact with the raw materials through the feeding assembly, the material lifting device enables the raw materials to be fully mixed and stirred, and finally the fine grinding device enables the slurry to be further fully smashed and finely ground to obtain the final slurry.

Description

Multiphase homogeneous pulping machine and pulping method thereof

Technical Field

The invention belongs to the technical field of feed processing, and particularly relates to a multiphase homogeneous pulping machine and a pulping method thereof.

Background

The term "feed" is a general term for food of all human-raised animals, and in a narrow sense, a general feed mainly refers to food of agricultural or animal-raised animals. The conventional raw materials comprise soybean, wheat, corn, soybean meal, miscellaneous meal, whey powder, grease, fish meal, meat and bone meal and the like; the functional raw materials include amino acids, mineral materials, feed core additive, cuttlefish paste, shrimp paste, fish paste, fresh fish paste, meat paste, and ice fresh fish. The existing feed production equipment has the following defects: at present, formulation design expression is distorted in the processing process of animal food due to the process and the physical and chemical properties of various raw materials, and the replacement of the formulation raw materials has narrow adjustment space, poor flexibility, low production efficiency, high equipment investment cost and high operation cost; in the existing production process, cuttlefish paste, shrimp paste, fish paste, fresh fish paste, meat paste and ice fresh fish which are high in moisture, impurities and viscosity cause low crushing efficiency and influence on the production and manufacturing capacity of products, the impurities are more and the crushing fineness is not enough, so that the stable production continuity is poor, and production equipment is required to be configured; the raw materials with high moisture, multiple impurities and high viscosity have low efficiency and limited adding proportion when being produced and processed by traditional equipment, so that a formulator cannot design a formula which can meet the optimal nutritional requirement of animals, is convenient and fast to produce and operate, and has high efficiency and low cost. Therefore, the formula design has long been in favor of the production process and equipment processing performance, so that the adjustment and substitution range of the formula raw materials is limited, and the purchasing cost cannot be effectively adjusted according to the market change. The raw materials with high moisture, many impurities and high viscosity need manpower to carry, stir and filter in the existing production link, the use frequency is high, the labor intensity of workers is high, the manual treatment uniformity is poor, the proportional control is unstable, and the field operation environment is disordered.

Disclosure of Invention

The invention aims to provide a multiphase homogeneous pulping machine and a pulping method thereof, and aims to solve the technical problems of serious process flow loss, distorted formula design expression, narrow substituted and adjusted space of formula raw materials, increased overall cost, low production efficiency, high labor intensity of workers and poor product quality in the processing process of animal food in the prior art.

To achieve the above object, an embodiment of the present invention provides a multiphase homogeneous pulping machine, including:

the feeding device comprises a shell, wherein the shell is hollow, the top of the shell is connected with an installation part and a feeding assembly, one end of the installation part penetrates out of the shell, the other end of the installation part extends into the shell, the top of the installation part is provided with an installation port, the side end of the installation part is connected with a feeding port for feeding, the feeding assembly and the installation part are arranged at intervals, and the feeding assembly is used for introducing powder raw materials, liquid raw materials or gas;

the shearing device comprises a shearing motor, a rotating shaft and a shearing cutter set, the shearing motor is arranged in the mounting opening and connected with the mounting part, the shearing cutter set is arranged in the shell, one end of the rotating shaft is connected with the shearing motor, and the other end of the rotating shaft penetrates through the mounting part and is connected with the shearing cutter set;

the lifting device comprises a lifting motor, a lifting shaft and a lifting assembly, the lifting shaft is hollow and is arranged in the shell, the lifting motor is arranged at the top of the shell, one end of the lifting shaft is connected with the lifting motor, the other end of the lifting shaft is connected with the lifting assembly, and the lifting assembly is arranged in the shell;

and the fine grinding device is arranged at the bottom of the shell and is communicated with the shell.

Optionally, the shearing knife tackle includes stationary knife bucket and a plurality of many teeth spiral movable blade, each many teeth spiral movable blade all install in the axis of rotation, and each the edge of many teeth spiral movable blade all with the inner wall of installation department is formed with the clearance, stationary knife bucket connect in the bottom of installation department, each many teeth spiral movable blade by the dog-house with the junction of installation department extremely the bottom of stationary knife bucket is parallel arrangement in proper order, and each interval between many teeth spiral movable blade is from top to bottom diminishes gradually.

Optionally, a forward fixed cutter group and a reverse fixed cutter group are arranged on the fixed cutter barrel, the forward fixed cutter group and the reverse fixed cutter group are sequentially arranged from top to bottom and connected to the side wall of the fixed cutter barrel, the forward fixed cutter group and the reverse fixed cutter group are respectively arranged between the two adjacent multi-tooth spiral movable blades, each of the forward fixed cutter group and the reverse fixed cutter group is composed of a plurality of fixed blades, each of the fixed blades is provided with an inclined cutting edge, the cutting edge direction of the forward fixed cutter group is opposite to the cutting edge direction of the reverse fixed cutter group, and each of the fixed blades is arranged inwards in the radial direction of the fixed cutter barrel.

Optionally, the material lifting assembly comprises a reverse spiral material resisting blade and a forward spiral material lifting blade, the reverse spiral material resisting blade and the forward spiral material lifting blade are arranged at intervals and are connected with the material lifting shaft, the reverse spiral material resisting blade is arranged at the bottom of the material lifting motor, and the forward spiral material lifting blade is arranged at the bottom of the reverse spiral material resisting blade.

Optionally, the material lifting device further comprises a self-cleaning mechanism, the self-cleaning mechanism is arranged at the bottom of the reverse spiral material blocking blade, the self-cleaning mechanism is hollow and communicated with the interior of the material lifting shaft, the self-cleaning mechanism is connected with the material lifting shaft, a plurality of nozzles are arranged on the self-cleaning mechanism, and each nozzle is arranged close to the inner wall of the shell.

Optionally, the self-cleaning mechanism includes a connecting rod and two cleaning rods, the connecting rod is connected to the lifting shaft, two ends of the connecting rod are respectively connected to the two cleaning rods, the two cleaning rods are both close to the inner wall of the housing and are both arranged in an inclined manner, and the nozzles are respectively and uniformly arranged at the side ends of the two cleaning rods at intervals.

Optionally, the correct grinding device includes correct grinding motor, base, correct grinding casing, clearance control mechanism and correct grinding rotor, the correct grinding casing is located the bottom of casing and with the casing intercommunication, correct grinding motor with correct grinding rotor is connected, correct grinding motor clearance control mechanism with correct grinding casing all locates the top of base and with the base is connected, correct grinding rotor locates in the correct grinding casing, clearance control mechanism with correct grinding casing is connected.

Optionally, the multiphase homogeneous pulping machine further comprises a support, the support is sleeved outside the casing and connected with the casing, a sensor for weighing is connected to the support, an abutting portion is arranged above the sensor and abutted against the sensor, and the abutting portion is connected to a side end of the casing.

Optionally, the top of the shell is further provided with an access opening for observing the inside of the shell.

One or more technical solutions in the multi-phase homogeneous pulping machine provided by the embodiment of the present invention have at least one of the following technical effects: when the multiphase homogeneous pulping machine works, the feeding port is arranged obliquely, raw materials are fed from the feeding port and slide into the mounting part through the feeding port, the main shaft of the shearing motor is connected with the rotating shaft, the main shaft of the shearing motor drives the rotating shaft to rotate at high speed, the rotating shaft is connected with the shearing cutter set, the rotating shaft drives the shearing cutter set to rotate quickly and break up the passed raw materials, the broken and broken raw materials fall into the shell through a gap between the shearing cutter set and the mounting part, meanwhile, powder, liquid and gas can be introduced through the feeding assembly, the shell is in a funnel shape, the added powder, liquid and gas enter the shell through the feeding assembly and are contacted with the raw materials at the bottom of the shell, the lifting motor of the lifting device works, and the main shaft of the lifting motor is connected with the lifting shaft which is connected with the lifting assembly, so the main shaft of the lifting motor rotates quickly and drives the lifting assembly to rotate, the material lifting assembly lifts the raw materials in the shell, so that the raw materials in the shell are fully mixed and stirred, slurry formed by mixing and stirring flows into the fine grinding device from the bottom of the shell, and the fine grinding device further fully crushes and finely grinds the slurry to obtain the final slurry. Therefore, the multiphase homogeneous pulping machine can optimize and adjust the formula at will according to the requirements of users, so that the market requirements are met, the formula cost is optimized, and the front-end crushing production efficiency is improved.

The invention also provides a pulping method adopting the multiphase homogeneous pulping machine, which comprises the following steps:

s100: putting pasty raw materials such as high-moisture and multi-impurity slurry, machine head waste, a core additive, fresh fish paste, meat paste, ice fresh fish blocks, cuttlefish paste, shrimp paste, fish paste and the like into a shell from a feeding port;

s200: the shearing motor is used for driving the shearing cutter set to rotate, the high-moisture multi-impurity slurry, the machine head waste material, the core additive, the pasty raw material, the fresh fish paste, the meat paste and the ice fresh fish blocks entering the mounting part are quickly crushed and broken up, and the crushed and broken raw material falls into the shell;

s300: introducing a trace amount of powder raw material, a liquid raw material, oil and fat substances, gas and water into the shell from the feeding assembly;

s400: the material lifting motor is used for driving the material lifting shaft to rotate, so that the material lifting assembly lifts materials, and various raw materials in the shell are uniformly mixed;

s500: and (4) conveying the uniformly mixed pulp into a fine grinding device, and crushing and fine grinding by the fine grinding device to obtain the finished pulp.

One or more technical schemes in the pulping method provided by the embodiment of the invention have at least one of the following technical effects: according to the pulping method provided by the embodiment of the invention, after high moisture, high grease, pasty materials, blocky fresh meat, iced fresh fish and the like are put into a feeding port, raw materials are quickly crushed through rotary cutting of a shearing cutter set, and then the traditional raw materials which are difficult to crush enter a multiphase homogenizing pulping machine from granular or powdery raw material requirements through a feeding assembly and are adjusted into rear-end pulp raw material requirements after being processed, so that microelements, mineral substances and core additives with high additional values are added into the multiphase homogenizing pulping machine, the loss in the conventional process flow is reduced, the formula design and the use expression are more accurate, the waste is reduced, and the enterprise cost is reduced; the raw materials with high moisture, multiple impurities and high viscosity are added in the multiphase homogeneous pulping machine according to the formula requirement, so that the crushing efficiency is improved, the equipment investment cost is reduced, the operation cost is high, and the production process flow is simplified; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the selectivity of the types of the raw materials in the formula is increased, and the formula cost is controllable; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the labor intensity of workers is reduced, the efficiency is improved, the product quality is stable, and the production site is environment-friendly and sanitary.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a schematic structural diagram of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 2 is a schematic sectional view of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 3 is a schematic structural view of a refining apparatus of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a material lifting device of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a shearing device of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 6 is a schematic structural diagram of a stationary blade barrel of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 7 is a schematic structural diagram of a feeding assembly of a multiphase homogeneous pulper according to an embodiment of the present invention.

Fig. 8 is a schematic flow chart of a pulping method of the multiphase homogeneous pulping machine according to the embodiment of the present invention.

Wherein, in the figures, the respective reference numerals:

10-housing 11-mounting 12-feeding assembly

13-feeding port 14-abutting part 15-access port

20-shearing device 21-shearing motor 22-rotating shaft

23-shearing cutter set 30-material lifting device 31-material lifting motor

32-lifting shaft 33-lifting assembly 34-self-cleaning mechanism

40-fine grinding device 41-fine grinding motor 42-base

43-fine grinding casing 44-clearance control mechanism 50-bracket

51-sensor 121-nozzle base 122-nozzle pressure plate

123-fast inserting type spray head 231-fixed knife barrel 232-multi-tooth spiral movable blade

233-forward fixed cutter set 234-reverse fixed cutter set 331-reverse spiral material blocking blade

332-forward spiral lifting blade 341-nozzle 342-connecting rod

343-cleaning bar 2331-stationary blade.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to fig. 1-8 are exemplary and intended to be used to illustrate embodiments of the invention, and should not be construed as limiting the invention.

In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.

In an embodiment of the present invention, as shown in fig. 1 to 7, a multiphase homogeneous pulping machine is provided, including a casing 10, a shearing device 20, a material lifting device 30, and a refining device 40, where the inside of the casing 10 is hollow, the top of the casing 10 is connected to an installation part 11 and a feeding component 12, one end of the installation part 11 is inserted outside the casing 10, the other end of the installation part 11 is inserted into the casing 10, the top of the installation part 11 is provided with an installation opening, the side end of the installation part 11 is connected to a feeding opening 13 for feeding, the feeding component 12 is spaced from the installation part 11, and the feeding component 12 is used for introducing a powder raw material, a liquid raw material, or a gas.

Further, shearing mechanism 20 includes shear motor 21, axis of rotation 22 and shearing knife tackle 23, shear motor 21 install in the installation department and with installation department 11 connects, shearing knife tackle 23 locates in the casing 10, axis of rotation 22's one end with shear motor 21 connects, axis of rotation 22's the other end wears to locate in the installation department 11 and with shearing knife tackle 23 connects.

Further, the material lifting device 30 comprises a material lifting motor 31, a material lifting shaft 32 and a material lifting assembly 33, the material lifting shaft 32 is hollow and arranged in the shell 10, the material lifting motor 31 is arranged at the top of the shell 10, one end of the material lifting shaft 32 is connected with the material lifting motor 31, the other end of the material lifting shaft 32 is connected with the material lifting assembly 33, and the material lifting assembly 33 is arranged in the shell 10.

Further, the refining apparatus 40 is provided at the bottom of the casing 10 and communicates with the casing 10.

Specifically, when the multiphase homogeneous pulping machine of the embodiment of the invention works, the feeding port 13 is provided with a feeding port, and the feeding port 13 is arranged obliquely, so that raw materials can be fed from the feeding port, the raw materials slide into the mounting portion 11 through the feeding port 13, because the main shaft of the shearing motor 21 is connected with the rotating shaft 22, the main shaft of the shearing motor 21 drives the rotating shaft 22 to rotate rapidly, the rotating shaft 22 is connected with the shearing cutter group 23, the rotating shaft 22 drives the shearing cutter group 23 to rotate rapidly and pulverize the passed raw materials, the pulverized and pulverized raw materials fall into the casing 10 through the gap between the shearing cutter group 23 and the mounting portion 11, and meanwhile, powder, liquid and gas can be introduced through the feeding assembly 12, wherein the feeding assembly 12 comprises a nozzle base 121, a nozzle pressing plate 122 and a plurality of fast-inserting type nozzles 123, the nozzle base 121 is fixedly connected to the casing 10, the nozzle pressing plate 122 is arranged on the top of the nozzle base 121 and is fixedly connected to the nozzle, each formula of inserting shower nozzle 123 soon all passes nozzle clamp plate 122 and nozzle base 121 in proper order, powder, inside liquid and gas got into casing 10 through formula of inserting shower nozzle 123 soon, casing 10 is the funnel shape, the powder of adding, liquid and gas get into in casing 10 and with the raw materials contact of casing 10 bottom through feed assembly 12, the work of material lifting motor 31 of material lifting device 30, because the main shaft and the material lifting shaft 32 of material lifting motor 31 are connected, there is material lifting shaft 32 to be connected with material lifting assembly 33 again, so material lifting motor 31 main shaft fast revolution drives material lifting assembly 33 and rotates, material lifting assembly 33 mentions the raw materials in the casing 10, make the raw materials intensive mixing stirring of casing 10, thick liquids through mixing stirring formation flow into in accurate grinding device 40 in the bottom of casing 10, accurate grinding device 40 is with the further abundant crushing and accurate grinding of thick liquids, obtain final thick liquids. Therefore, the multiphase homogeneous pulping machine can optimize and adjust the formula at will according to the requirements of users, so that the market requirements are met, the formula cost is optimized, the front-end crushing production efficiency is improved, the product efficiency and quality are improved, the labor intensity of workers is reduced, and the equipment investment, equipment investment and operation cost are reduced.

In the embodiment of the present invention, as shown in fig. 1 to 2, the shearing blade set 23 includes a fixed blade barrel 231 and a plurality of multi-tooth helical moving blades 232, each multi-tooth helical moving blade 232 is mounted on the rotating shaft 22, a gap is formed between an edge of each multi-tooth helical moving blade 232 and an inner wall of the mounting portion 11, the fixed blade barrel 231 is connected to the bottom of the mounting portion 11, each multi-tooth helical moving blade 232 is sequentially arranged in parallel from a connection position of the feeding port 13 and the mounting portion 11 to the bottom of the fixed blade barrel 231, and a distance between each multi-tooth helical moving blade 232 gradually decreases from top to bottom. Specifically, after the slurry with high moisture and multiple impurities, the machine head waste, the core additive, the paste body and the like are put into the feeding port 13, the slurry with high moisture and multiple impurities, the machine head waste, the core additive and the paste body can fall into the installation part 11, the shearing motor 21 drives the rotating shaft 22 to rotate at a high speed, the multi-tooth spiral movable blades 232 are fixedly connected on the rotating shaft and rotate at a high speed along with the rotating shaft 22, the slurry with high moisture and multiple impurities, the machine head waste, the core additive and the paste body are scattered and smashed rapidly, and the distance between the multi-tooth spiral movable blades 232 is gradually reduced from top to bottom, so that the cutting and smashing of the raw materials are more sufficient, the raw materials are smashed rapidly through the cutting of.

In the embodiment of the present invention, as shown in fig. 2 to 7, a forward fixed cutter set 233 and a reverse fixed cutter set 234 are arranged on the fixed cutter barrel 231, the forward fixed cutter set 233 and the reverse fixed cutter set 234 are sequentially arranged and connected to the side wall of the fixed cutter barrel 231 from top to bottom, the forward fixed cutter set 233 and the reverse fixed cutter set 234 are respectively disposed between two adjacent spiral movable blades 232 with multiple teeth number, each of the forward fixed cutter set 233 and the reverse fixed cutter set 234 is composed of a plurality of fixed blades 2331, each of the fixed blades 2331 is provided with an inclined cutting edge, the cutting edge direction of the forward fixed cutter set 233 is opposite to the cutting edge direction of the reverse fixed cutter set 234, and each of the fixed blades 2331 is disposed inward along the radial direction of the fixed cutter barrel 231. Specifically, the fixed blades 2331 included in the forward fixed blade set 233 and the reverse fixed blade set 234 are the same in number, but the directions of the blades are opposite, when the main shaft of the shearing motor 21 rotates to drive the moving blades to rotate forward, part of the raw material is driven by the multi-tooth spiral moving blades 232 to rotate, the forward fixed blade set 233 cuts and pulverizes the raw material, the reverse fixed blade set 234 can prolong the time of the raw material in the fixed blade barrel 231, so that the raw material shearing effect is better, similarly, when the main shaft of the shearing motor 21 rotates to drive the moving blades to rotate backward, part of the raw material is driven by the multi-tooth spiral moving blades 232 to rotate, the forward fixed blade set 233 cuts and pulverizes the raw material, the reverse fixed blade set 234 can prolong the time of the raw material in the fixed blade barrel 231, so that the raw material shearing effect is better,

in the embodiment of the present invention, as shown in fig. 2 to 4, the lifting assembly 33 includes a reverse spiral material blocking blade 331 and a forward spiral material lifting blade 332, the reverse spiral material blocking blade 331 and the forward spiral material lifting blade 332 are disposed at an interval and are both connected to the lifting shaft 32, the reverse spiral material blocking blade 331 is disposed at the bottom of the lifting motor 31, and the forward spiral material lifting blade 332 is disposed at the bottom of the reverse spiral material blocking blade 331. Specifically, after the cut and crushed raw materials and the raw materials entering the inside of the casing 10 through the feeding assembly 12 fall into the bottom of the casing 10, because the main shaft of the material lifting motor 31 is connected with the material lifting shaft 32, the reverse spiral material resisting blade 331 and the forward spiral material lifting blade 332 are both connected to the material lifting shaft 32, the main shaft of the material lifting motor 31 rotates, the material lifting shaft 32 drives the reverse spiral material resisting blade 331 and the forward spiral material lifting blade 332 to rotate, the forward spiral material lifting blade 332 rotates to drive the raw materials located in the casing 10 to move upwards, and the reverse spiral material resisting blade 331 rotates to drive the raw materials located in the inside of the casing 10 to move downwards to be mixed into homogeneous slurry.

In the embodiment of the present invention, as shown in fig. 3 to 4, the lifting device 30 further includes a self-cleaning mechanism 34, the self-cleaning mechanism 34 is disposed at the bottom of the reverse spiral material blocking blade 331, the self-cleaning mechanism 34 is hollow and is communicated with the interior of the lifting shaft 32, the self-cleaning mechanism 34 is connected to the lifting shaft 32, the self-cleaning mechanism 34 is provided with a plurality of nozzles 341, and each nozzle 341 is disposed near the inner wall of the housing 10. Specifically, after pulping is completed, residual pulp inside the pulping machine needs to be cleaned, the material lifting motor 31 can be started, the cleaning structure is fixedly connected with the material lifting shaft 32, the self-cleaning mechanism 34 is hollow and communicated with the inside of the material lifting shaft 32, the main shaft of the material lifting motor 31 is connected with the material lifting shaft 32 and drives the material lifting shaft 32 to rotate, the material lifting shaft 32 drives the self-cleaning mechanism 34 to rotate, the pulp attached to the self-cleaning mechanism 34 is thrown to the inner wall of the shell 10, gas or liquid is introduced from the top of the material lifting shaft 32, the gas or liquid is filled in the self-cleaning mechanism 34 and is sprayed out through the nozzle 341, and the pulp attached to the inner wall of the shell 10 is washed down, so that the cleaning of the inside of the shell 10 is realized.

In the embodiment of the present invention, as shown in fig. 2 to 4, the self-cleaning mechanism 34 includes a connecting rod 342 and two cleaning rods 343, the connecting rod 342 is connected to the material lifting shaft 32, two ends of the connecting rod 342 are respectively connected to the two cleaning rods 343, the two cleaning rods 343 are both close to the inner wall of the housing 10 and are both disposed in an inclined manner, and the nozzles 341 are respectively and uniformly arranged at intervals at side ends of the two cleaning rods 343. Specifically, because the housing 10 is funnel-shaped, the two cleaning rods 343 db are disposed along the inner wall of the housing 10 in an inclined manner and close to the inner wall of the housing 10, when gas or liquid is introduced through the lifting shaft 32, the connecting rod 342 and the two cleaning rods 343 are filled with the gas and the liquid, the nozzles 341 are uniformly arranged at the side ends of the two cleaning rods 343 at intervals, the mouths of the nozzles 341 face the inner wall of the housing 10, and the distances from the nozzles 341 to the inner wall of the housing 10 are the same, so that the slurry adhered to the inner wall of the housing 10 can be ensured to be flushed down.

In the embodiment of the present invention, as shown in fig. 1 to 3, the refining apparatus 40 includes a refining motor 41, a base 42, a refining casing 43, a gap control mechanism 44 and a refining rotor, wherein the refining casing 43 is disposed at the bottom of the casing 10 and is communicated with the casing 10, the refining motor 41 is connected with the refining rotor, the refining motor 41, the gap control mechanism 44 and the refining casing 43 are disposed at the top of the base 42 and are connected with the base 42, the refining rotor is disposed in the refining casing 43, and the gap control mechanism 44 is connected with the refining casing 43. Specifically, the bottom of the casing 10 is provided with a hole, the fine grinding casing 43 is connected to the bottom of the casing 10, the slurry in the casing 10 falls into the fine grinding casing 43 after being homogenized and mixed, the fine grinding motor 41 is connected with the fine grinding rotor through synchronous belt transmission, namely, the main shaft of the fine grinding motor 41 rotates to drive the fine grinding rotor to rotate, the gap control mechanism 44 is provided with a hydraulic cylinder, a stator lining is connected in the fine grinding casing 43, the hydraulic cylinder drives the fine grinding casing 43 to reciprocate up and down, the fine grinding casing 43 drives the stator lining to reciprocate up and down to control the gap between the stator lining and the fine grinding rotor, thereby achieving the fineness requirement of fine grinding,

in the embodiment of the present invention, as shown in fig. 1 to 2, the multiphase homogeneous pulping machine further includes a bracket 50, the bracket 50 is sleeved outside the casing 10 and connected to the casing 10, a sensor 51 for weighing is connected to the bracket 50, an abutting portion 14 is disposed above the sensor 51, the abutting portion 14 abuts against the sensor 51, and the abutting portion 14 is connected to a side end of the casing 10. Specifically, the bracket 50 fixes the casing 10, and makes the bottom of the casing 10 hang in the air, and the sensor 51 for weighing the weight of the casing 10 is arranged on the bracket 50, and when a user adds a raw material according to a demand, the weight of the casing 10 becomes large, and the abutting portion 14 presses the sensor 51 downwards, so that the user can know the weight of the added raw material through the sensor 51, and adjust the adding proportion in real time.

In the embodiment of the invention, as shown in fig. 1-2, the top of the housing 10 is further provided with an access opening 15 for observing the inside of the housing 10. Specifically, the user can observe the inside of the casing 10 through the access opening 15, know the real-time situation inside the casing 10, and overhaul the inside of the heterogeneous homogeneous pulper through the access opening 15.

In another embodiment of the present invention, as shown in fig. 8, there is provided a method for pulping using the above-described multiphase homogeneous pulper, comprising the steps of:

s100: paste raw materials such as high-moisture and multi-impurity paste, machine head waste, a core additive, fresh fish paste, meat paste, ice fresh fish blocks, cuttlefish paste, shrimp paste, fish paste and the like are put into the shell 10 from a feeding port 13;

s200: the shearing motor 21 is utilized to drive the shearing cutter group 23 to rotate, the high-moisture multi-impurity slurry, the machine head waste material, the core additive, the pasty raw material, the fresh fish paste, the meat paste and the ice fresh fish blocks entering the mounting part 11 are quickly crushed and scattered, and the crushed and scattered raw material falls into the shell 10;

s300: introducing a trace amount of powder raw material, liquid raw material, grease substances, gas and water into the shell 10 from the feeding assembly 12;

s400: the material lifting motor 31 is used for driving the material lifting shaft 32 to rotate, so that the material lifting assembly 33 carries out material lifting, and various raw materials in the shell 10 are uniformly mixed;

s500: and (4) conveying the uniformly mixed pulp into a fine grinding device 40, and crushing and fine grinding the pulp by the fine grinding device 40 to obtain the finished pulp.

Specifically, according to the pulping method provided by the embodiment of the invention, after high moisture, high grease, pasty materials, diced fresh meat, iced fresh fish and the like are put into the feeding port 13, the raw materials are quickly crushed through the rotary cutting of the shearing cutter set 23, and then the traditional difficultly crushed raw materials enter the multiphase homogenizing pulping machine from the requirement of granular or powdery raw materials through the feeding component 12 and are adjusted to the requirement of the rear-end pulp raw material after being processed, so that trace elements, mineral substances and core additives with high additional values are added into the multiphase homogenizing pulping machine, the loss in the conventional process flow is reduced, the formula design and the use expression are more accurate, the waste is reduced, and the enterprise cost is reduced; the raw materials with high moisture, multiple impurities and high viscosity are added in the multiphase homogeneous pulping machine according to the formula requirement, so that the crushing efficiency is improved, the equipment investment cost is reduced, the operation cost is high, and the production process flow is simplified; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the selectivity of the types of the raw materials in the formula is increased, and the formula cost is controllable; the raw materials with high moisture, multiple impurities and high viscosity are added into the multiphase homogeneous pulping machine, so that the labor intensity of workers is reduced, the efficiency is improved, the product quality is stable, and the production site is environment-friendly and sanitary.

Further, after step S500, the method further includes step S600: when the self-cleaning mechanism 34 is started, gas or liquid enters from the lifting shaft 32, is sprayed out through the nozzle 341 of the self-cleaning mechanism 34, and is driven to rotate by the lifting motor 31 to complete cleaning. After pulping is finished, the interior of the multiphase homogeneous pulping machine can be cleaned through the self-cleaning mechanism 34, and the next formula is not affected and is sanitary.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. A multiphase homogeneous pulper, comprising:

2. A multiphase homogeneous pulper according to claim 1, characterised in that: the shearing knife group includes stationary knife bucket and a plurality of many tooth number spiral movable blade, each many tooth number spiral movable blade all install in the axis of rotation, and each the edge of many tooth number spiral movable blade all with the inner wall of installation department is formed with the clearance, stationary knife bucket connect in the bottom of installation department, each many tooth number spiral movable blade by the dog-house with the junction of installation department extremely the bottom of stationary knife bucket is parallel arrangement in proper order, and each interval between many tooth number spiral movable blade is from top to bottom diminishes gradually.

3. A multiphase homogeneous pulper according to claim 2, characterised in that: the fixed knife barrel is provided with a forward fixed knife group and a reverse fixed knife group, the forward fixed knife group and the reverse fixed knife group are sequentially arranged from top to bottom and connected to the side wall of the fixed knife barrel, the forward fixed knife group and the reverse fixed knife group are respectively arranged between the two adjacent multi-tooth spiral moving blades, the forward fixed knife group and the reverse fixed knife group are respectively formed by a plurality of fixed blades and are provided with inclined cutting edges, the cutting edge direction of the forward fixed knife group is opposite to that of the reverse fixed knife group, and the fixed blades are arranged inwards in the radial direction of the fixed knife barrel.

4. A multiphase homogeneous pulper according to claim 1, characterised in that: the material lifting assembly comprises a reverse spiral material resisting blade and a forward spiral material lifting blade, the reverse spiral material resisting blade and the forward spiral material lifting blade are arranged at intervals and are connected with the material lifting shaft, the reverse spiral material resisting blade is arranged at the bottom of the material lifting motor, and the forward spiral material lifting blade is arranged at the bottom of the reverse spiral material resisting blade.

5. A multiphase homogeneous pulper according to claim 4, characterised in that: the material lifting device further comprises a self-cleaning mechanism, the self-cleaning mechanism is arranged at the bottom of the reverse spiral material blocking blade, the self-cleaning mechanism is hollow and communicated with the interior of the material lifting shaft, the self-cleaning mechanism is connected with the material lifting shaft, a plurality of nozzles are arranged on the self-cleaning mechanism, and each nozzle is close to the inner wall of the shell.

6. A multiphase homogeneous pulper according to claim 5, characterised in that: the self-cleaning mechanism comprises a connecting rod and two cleaning rods, the connecting rod is connected with the material lifting shaft, two ends of the connecting rod are respectively connected with the two cleaning rods, the two cleaning rods are close to the inner wall of the shell and are obliquely arranged, and the nozzles are evenly distributed at the side ends of the two cleaning rods at intervals.

7. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the fine grinding device comprises a fine grinding motor, a base, a fine grinding casing, a gap control mechanism and a fine grinding rotor, wherein the fine grinding casing is arranged at the bottom of the shell and communicated with the shell, the fine grinding motor is connected with the fine grinding rotor, the gap control mechanism and the fine grinding casing are arranged at the top of the base and connected with the base, the fine grinding rotor is arranged in the fine grinding casing, and the gap control mechanism is connected with the fine grinding casing.

8. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the heterogeneous homogeneity pulping machine further comprises a support, the support is sleeved outside the shell and connected with the shell, a sensor used for weighing is connected onto the support, a butting portion is arranged above the sensor and is abutted against the sensor, and the butting portion is connected to the side end of the shell.

9. A multiphase homogeneous pulper according to any one of claims 1-6, characterised in that: the top of the shell is also provided with an access hole for observing the inside of the shell.

10. A multiphase homogeneous pulping process performed by a multiphase homogeneous pulping machine according to any one of claims 1 to 9, comprising the steps of:

s500: and (4) feeding the uniformly mixed pulp into a fine grinding device, and crushing and fine grinding by the fine grinding device to obtain the finished pulp.