CN211665179U - Paraxial powder feeding device - Google Patents

Paraxial powder feeding device Download PDF

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CN211665179U
CN211665179U CN201922314659.5U CN201922314659U CN211665179U CN 211665179 U CN211665179 U CN 211665179U CN 201922314659 U CN201922314659 U CN 201922314659U CN 211665179 U CN211665179 U CN 211665179U
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powder feeding
powder
laser beam
cylindrical
paraxial
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王豫跃
李长久
杨冠军
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Xian Jiaotong University
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Xian Jiaotong University
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Abstract

The utility model discloses a paraxial powder feeding device, which belongs to the technical field of laser additive manufacturing, wherein the included angle between the laser beam direction and the powder feeding direction of the powder feeding cavity is 5-45 degrees, the laser beam direction in the included angle range is matched with the powder feeding direction of the powder feeding cavity to ensure that most of the energy of the laser beam is used for heating, melting and accelerating the powder particles in flight, only a very small amount of light beam energy can heat a basal body, thereby avoiding the basal body from being overheated to greatly reduce the dilution rate, reducing the deformation and dilution rate of the basal body, greatly improving the powder utilization rate and the processing efficiency, ensuring that the effective components of a coating are not influenced by the basal body material to improve the corrosion-resistant and wear-resistant effects of the coating, and the laser beam direction in the included angle range is matched with the powder feeding direction of the powder feeding cavity to realize laser ultra-high-speed cladding processing and form a coating with strong metallurgical bonding on the surface of the basal, the bonding strength between the coating and the base material and the laser cladding efficiency are improved.

Description

一种旁轴送粉装置A side shaft powder feeding device

技术领域technical field

本实用新型涉及激光增材制造、激光熔覆和激光热喷涂技术领域,尤其涉及一种旁轴送粉装置。The utility model relates to the technical fields of laser additive manufacturing, laser cladding and laser thermal spraying, in particular to a side shaft powder feeding device.

背景技术Background technique

现代高端装备的核心关键零部件大部分是运动部件,磨损、腐蚀、疲劳等原因造成了核心关键零部件的频繁损伤甚至失效,威胁设备长期可靠运行,造成大量昂贵的核心关键零部件报废,从而造成巨大的经济损失、资源浪费以及能源浪费。Most of the core key components of modern high-end equipment are moving parts. Wear, corrosion, fatigue and other reasons cause frequent damage or even failure of core key components, threatening the long-term reliable operation of the equipment, and causing a large number of expensive core key components to be scrapped, thus Cause huge economic losses, waste of resources and waste of energy.

一方面,传统耐磨抗蚀镍基合金涂层制备设备,由于使用的镍基粉末尺寸大、硬度大、熔点高等特点,在涂层制备过程中,存在粉末颗粒熔化不良的问题,导致制备的涂层存在易开裂、致密度低等缺点而不能满足生产需要。On the one hand, the traditional wear-resistant and corrosion-resistant nickel-based alloy coating preparation equipment has the characteristics of large size, high hardness and high melting point of the nickel-based powder used. During the coating preparation process, there is a problem of poor melting of powder particles, which leads to The coating has shortcomings such as easy cracking and low density, which cannot meet the production needs.

另一方面,传统的涂层加工设备,存在热输入量控制精确度低、加工效率低和污染严重等问题,导致基体受热过多而变形严重,从而使得制备的镍基合金涂层因开裂严重而导致耐蚀抗磨性能恶化。因此,亟待提供一种制备镍基材料涂层的新工艺来满足实际生产需求,解决镍基合金涂层在制备过程中开裂倾向大而导致耐磨抗蚀性能恶化的问题。On the other hand, traditional coating processing equipment has problems such as low heat input control accuracy, low processing efficiency and serious pollution, which lead to excessive heating of the substrate and serious deformation, resulting in serious cracking of the prepared nickel-based alloy coating. As a result, the corrosion resistance and wear resistance are deteriorated. Therefore, it is urgent to provide a new process for preparing nickel-based material coatings to meet actual production needs and solve the problem that the nickel-based alloy coating has a large cracking tendency during the preparation process, which leads to deterioration of wear and corrosion resistance.

但是,目前市场上常用的激光喷涂设备,无论是同轴送粉或旁轴送粉实质上都是粉包裹着激光的光外送粉。由于光外送粉会造成激光和粉末的作用时间较短,会存在对送粉喷嘴的加工精度以及对粉末的利用率较低等问题However, the laser spraying equipment commonly used in the market at present, whether it is coaxial powder feeding or paraxial powder feeding, is essentially a light-external powder feeding in which powder is wrapped with a laser. Due to the short action time of the laser and the powder due to the external powder feeding, there will be problems such as the processing accuracy of the powder feeding nozzle and the low utilization rate of the powder.

发明内容SUMMARY OF THE INVENTION

本实用新型提供一种旁轴送粉装置,通过优化送粉腔与光束腔之间的夹角实现粉末在光斑中心点汇聚,使得激光束的能量大部分用于加热熔化和加速飞行中的粉末粒子,并且可以实现超高速激光熔覆形成冶金结合涂层,避免了基体被过度加热而大幅降低稀释率,减小了基体变形量和稀释率,可以大幅度提高粉末利用率和加工效率,保证涂层的有效成分不受基体材料的影响从而提高涂层的耐蚀抗磨效果。The utility model provides a side-axis powder feeding device, which can realize the convergence of powder at the center point of the light spot by optimizing the angle between the powder feeding cavity and the beam cavity, so that most of the energy of the laser beam is used for heating, melting and accelerating the powder in flight particles, and can realize ultra-high-speed laser cladding to form a metallurgical bonding coating, which avoids the excessive heating of the substrate and greatly reduces the dilution rate, reduces the deformation and dilution rate of the substrate, and can greatly improve the powder utilization rate and processing efficiency. The effective components of the coating are not affected by the matrix material, thereby improving the corrosion and wear resistance of the coating.

本实用新型提供的具体技术方案如下:The concrete technical scheme that the utility model provides is as follows:

本实用新型提供的一种旁轴送粉装置包括装置本体和固定在所述装置本体上的连接装置,其中,所述连接装置用于将所述旁轴送粉装置与其他部件相固定,所述装置本体上设置有送粉腔,所述送粉腔与竖直面之间的夹角为5°~45°。A side shaft powder feeding device provided by the present utility model comprises a device body and a connecting device fixed on the device body, wherein the connecting device is used to fix the side shaft powder feeding device with other components, so the The device body is provided with a powder feeding cavity, and the included angle between the powder feeding cavity and the vertical surface is 5° to 45°.

可循的,所述装置本体上设置有呈倒锥形结构的激光光束通道,在所述激光光束通道的单侧设置有所述送粉腔,所述送粉腔与所述激光光束通道之间的夹角为5°~45°;所述送粉腔为柱形结构且所述送粉腔的截面中心线和所述激光光束通道的截面中心线的汇聚点在同一个平面内。It can be followed that a laser beam channel with an inverted conical structure is arranged on the device body, and the powder feeding cavity is arranged on one side of the laser beam channel, and the powder feeding cavity is connected with the laser beam channel. The included angle between them is 5°-45°; the powder feeding cavity is a columnar structure and the converging point of the cross-sectional centerline of the powder feeding cavity and the cross-sectional centerline of the laser beam channel is in the same plane.

可选的,所述激光光束通道的横截面为半圆形结构或半方形结构,所述送粉腔包括多跟并排设置的柱形送粉管。Optionally, the cross section of the laser beam channel is a semi-circular structure or a semi-square structure, and the powder feeding cavity includes a plurality of cylindrical powder feeding tubes arranged side by side.

可选的,所述柱形送粉管的总数为奇数,所述柱形送粉管位于中间位置的为中心送粉管,位于所述中心送粉管两侧的所述柱形送粉管为侧边送粉管,所述侧边送粉管的出口与所述中心送粉管的出口之间的距离小于所述侧边送粉管的入口与所述中心送粉管的入口之间的距离。Optionally, the total number of the cylindrical powder feeding tubes is an odd number, the cylindrical powder feeding tube located in the middle position is the central powder feeding tube, and the cylindrical powder feeding tubes located on both sides of the central powder feeding tube. It is a side powder feeding tube, and the distance between the outlet of the side powder feeding tube and the outlet of the central powder feeding tube is smaller than that between the inlet of the side powder feeding tube and the inlet of the central powder feeding tube the distance.

可选的,所述侧边送粉管的中心线与所述中心送粉管的中心线之间的夹角为5°~30°。Optionally, the included angle between the center line of the side powder feeding pipe and the center line of the central powder feeding pipe is 5°˜30°.

可选的,所述柱形送粉管由4段直径均不相同的柱形管总成,并且自上向下所述柱形管的直径依次递减。Optionally, the cylindrical powder feeding pipe is composed of four cylindrical pipe assemblies with different diameters, and the diameters of the cylindrical pipes decrease sequentially from top to bottom.

可选的,所述装置本体包括装置中心体和固定在所述装置中心体一侧的侧盖,其中,所述送粉腔沿所述侧盖和所述装置中心体之间的拼接面分布。Optionally, the device body includes a device center body and a side cover fixed on one side of the device center body, wherein the powder feeding cavity is distributed along the splicing surface between the side cover and the device center body. .

可选的,所述柱形送粉管为拼接分体结构,所述柱形送粉管包括相互拼接配合的左管体和右管体,其中,所述左管体位于所述装置中心体相对所述侧盖的端面,所述右管体位于所述侧盖相对所述装置中心体的端面。Optionally, the cylindrical powder feeding tube is of a spliced and split structure, and the cylindrical powder feeding tube includes a left tube body and a right tube body that are spliced and matched with each other, wherein the left tube body is located in the central body of the device. Opposite to the end face of the side cover, the right pipe body is located at the end face of the side cover opposite to the central body of the device.

可选的,所述送粉腔的外侧设置有冷却腔,所述连接装置设置在所述装置本体的上端,所述连接装置上设置有连接法兰盘,所述连接法兰盘用于与其他部件相固定,所述激光光束通道贯穿所述装置本体和所述连接装置。Optionally, a cooling cavity is provided on the outer side of the powder feeding cavity, the connecting device is provided on the upper end of the device body, and a connecting flange is provided on the connecting device, and the connecting flange is used for connecting with the powder. Other components are fixed, and the laser beam channel runs through the device body and the connecting device.

可选的,所述装置本体的侧面固定有冷却腔盖,所述冷却腔盖和所述装置主体相互配合形成所述冷却腔,所述冷却腔盖上设置有冷却管安装孔,所述连接装置包括固定在所述装置本体上的底座、固定在所述底座上的连接法兰、分别固定在所述装置本体和所述冷却腔盖上的端盖,所述端盖上设置有送粉头安装孔,所述送粉头安装孔与所述柱形送粉管相连通。Optionally, a cooling cavity cover is fixed on the side of the device body, the cooling cavity cover and the device body cooperate with each other to form the cooling cavity, the cooling cavity cover is provided with a cooling pipe installation hole, and the connection The device includes a base fixed on the device body, a connecting flange fixed on the base, and end covers respectively fixed on the device body and the cooling chamber cover, and the end covers are provided with powder feeding A head mounting hole, the powder feeding head mounting hole is communicated with the cylindrical powder feeding pipe.

本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:

本实用新型实施例提供一种旁轴送粉装置包括装置本体和固定在装置本体上的连接装置,其中,装置本体上设置有呈倒锥形结构的激光光束通道,在激光光束通道的单侧设置有送粉腔,送粉腔与激光光束通道之间的夹角为5°~45°,也即激光光束方向与送粉腔的送粉方向之间的夹角为5°~45°,在该夹角范围内的激光光束方向与送粉腔的送粉方向相互配合使得激光束的能量大部分用于加热熔化和加速飞行中的粉末粒子,只有极少量的光束能量会加热基体,避免了基体被过度加热而大幅降低稀释率,减小了基体变形量和稀释率,可以大幅度提高粉末利用率和加工效率,保证涂层的有效成分不受基体材料的影响从而提高涂层的耐蚀抗磨效果,并且该夹角范围内的激光光束方向与送粉腔的送粉方向相互配合可以实现超高速激光熔覆加工并在基材表面形成强冶金结合的涂层,提高涂层和基材之间的结合强度和激光熔覆效率。An embodiment of the present utility model provides a paraxial powder feeding device comprising a device body and a connecting device fixed on the device body, wherein the device body is provided with a laser beam channel in an inverted conical structure, on one side of the laser beam channel A powder feeding cavity is provided, and the included angle between the powder feeding cavity and the laser beam channel is 5°~45°, that is, the included angle between the laser beam direction and the powder feeding direction of the powder feeding cavity is 5°~45°. The laser beam direction within this angle range and the powder feeding direction of the powder feeding cavity cooperate with each other, so that most of the energy of the laser beam is used to heat, melt and accelerate the powder particles in flight, and only a very small amount of beam energy will heat the substrate, avoiding The substrate is overheated and the dilution rate is greatly reduced, the deformation amount and dilution rate of the substrate are reduced, the powder utilization rate and processing efficiency can be greatly improved, and the effective components of the coating are not affected by the substrate material, thereby improving the resistance of the coating. In addition, the direction of the laser beam within this angle range and the powder feeding direction of the powder feeding cavity can achieve ultra-high-speed laser cladding processing and form a coating with strong metallurgical bonding on the surface of the substrate, improving the coating and Bond strength and laser cladding efficiency between substrates.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.

图1为本实用新型实施例的一种旁轴送粉装置的等轴侧结构示意图;1 is an isometric side structural schematic diagram of a side shaft powder feeding device according to an embodiment of the present utility model;

图2为本实用新型实施例的一种旁轴送粉装置的另一等轴侧结构示意图;Fig. 2 is another equiaxed structural schematic diagram of a side shaft powder feeding device according to an embodiment of the present utility model;

图3为本实用新型实施例的一种旁轴送粉装置的正视结构示意图;3 is a schematic front view of the structure of a side shaft powder feeding device according to an embodiment of the present utility model;

图4为本实用新型实施例的一种旁轴送粉装置的仰视结构示意图;Fig. 4 is a bottom view structural schematic diagram of a side shaft powder feeding device according to an embodiment of the present utility model;

图5为本实用新型实施例的一种旁轴送粉装置的前视结构示意图;Fig. 5 is the front view structure schematic diagram of a kind of side shaft powder feeding device according to the embodiment of the utility model;

图6为本实用新型实施例的一种旁轴送粉装置的俯视结构示意图;Fig. 6 is a top-view structural schematic diagram of a side shaft powder feeding device according to an embodiment of the present utility model;

图7为本实用新型实施例的图6中的A-A向剖视结构示意图;FIG. 7 is a schematic view of the cross-sectional structure along the line A-A in FIG. 6 according to an embodiment of the present utility model;

图8为本实用新型实施例的图6中的B-B向剖视结构示意图;FIG. 8 is a schematic view of the cross-sectional structure along the line B-B in FIG. 6 according to an embodiment of the present utility model;

图9为本实用新型实施例的一种装置本体的正视结构示意图;9 is a schematic front view of a device body according to an embodiment of the present invention;

图10为本实用新型实施例的一种装置本体的俯视结构示意图;10 is a schematic top-view structure diagram of a device body according to an embodiment of the present invention;

图11为本实用新型实施例的图9中的C-C向剖视结构示意图;FIG. 11 is a schematic view of the cross-sectional structure along the C-C direction in FIG. 9 according to an embodiment of the present utility model;

图12为本实用新型实施例的图10中的D-D向剖视结构示意图。FIG. 12 is a schematic view of the cross-sectional structure along the D-D direction in FIG. 10 according to an embodiment of the present invention.

具体实施方式Detailed ways

为了使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步地详细描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

下面将结合图1~图12对本实用新型实施例的一种旁轴送粉装置进行详细的说明。A side shaft powder feeding device according to an embodiment of the present invention will be described in detail below with reference to FIGS. 1 to 12 .

参考图1、图2和图3所示,本实用新型实施例提供的一种旁轴送粉装置包括装置本体1和固定在装置本体1上的连接装置2,其中,连接装置2用于将本实用新型实施例的旁轴送粉装置与其他部件相固定,示例的,本实用新型实施例的旁轴送粉装置的装置本体1通过连接装置2固定在激光熔覆装置或者激光喷熔设备上。Referring to Figures 1, 2 and 3, a side shaft powder feeding device provided by an embodiment of the present invention includes a device body 1 and a connecting device 2 fixed on the device body 1, wherein the connecting device 2 is used to The side shaft powder feeding device of the embodiment of the present invention is fixed with other components. For example, the device body 1 of the side shaft powder feeding device of the embodiment of the present invention is fixed to the laser cladding device or the laser spray melting equipment through the connecting device 2 superior.

参考图1、图6和图7所示,装置本体1上设置有呈倒锥形结构的激光光束通道3,在激光光束通道3的单侧设置有送粉腔4,送粉腔4与激光光束通道3之间的夹角为5°~45°。具体的,送粉腔4与激光光束通道3之间的夹角可以为参考图7所示的夹角a,夹角a是送粉腔4的中心线与激光光束通道3的右端面之间的夹角,夹角a也可以是送粉腔4的中心线与激光光束通道3所在的竖直面之间的夹角。通过大量的实验和实践表明,只有当送粉腔4与激光光束通道3之间的夹角为5°~45°才可以保证该旁轴送粉装置可以用于实现超高速激光熔覆。Referring to Fig. 1, Fig. 6 and Fig. 7, the device body 1 is provided with a laser beam channel 3 with an inverted conical structure, and a powder feeding cavity 4 is provided on one side of the laser beam channel 3. The powder feeding cavity 4 is connected to the laser beam. The included angle between the beam channels 3 is 5°˜45°. Specifically, the included angle between the powder feeding cavity 4 and the laser beam channel 3 can be the included angle a shown in FIG. The included angle a can also be the included angle between the center line of the powder feeding cavity 4 and the vertical plane where the laser beam channel 3 is located. A large number of experiments and practices show that only when the angle between the powder feeding cavity 4 and the laser beam channel 3 is 5° to 45° can the range-axis powder feeding device be used to achieve ultra-high-speed laser cladding.

参考图7、图9、图11和图12所示,本实用新型实施例的送粉腔4为柱形结构且送粉腔4的截面中心线和激光光束通道3的截面中心线的汇聚点在同一个平面内。参考图1、图4、图6、图7、图9、图11和图12所示,送粉腔4由多根并排设置的柱形送粉管401组成,其中,由于每一根柱形送粉管401都是沿竖直方向上倾斜设置,而激光光束通道沿竖直方向上竖直设置,进而每一根柱形送粉管401的中轴线都会与激光光束通道3的中轴面相交,并且所有柱形送粉管的中轴线与激光光束通道的中轴面之间的交点均在同一个水平面内,也即所有柱形送粉管的中轴线与激光光束通道的中轴面之间的交点在同一个水平面内形成一个饼状结构,进而可以在激光光束通道内光束的汇聚点处形成粉饼包覆,并且送粉腔出口形成的粉饼具有一定的直径进而可以在激光光束汇聚点的上方与激光光束汇聚,使得激光束在抵达基体表面之前与粉饼接触,保证激光束的能量大部分用于加热熔化和加速飞行中的粉末粒子,只有极少量的光束能量会加热基体,避免了基体被过度加热而大幅降低稀释率,减小了基体变形量和稀释率,可以大幅度提高粉末利用率和加工效率,保证涂层的有效成分不受基体材料的影响从而提高涂层的耐蚀抗磨效果。Referring to FIGS. 7 , 9 , 11 and 12 , the powder feeding cavity 4 in the embodiment of the present invention is a columnar structure, and the cross-sectional centerline of the powder feeding cavity 4 and the cross-sectional centerline of the laser beam channel 3 are convergent points. in the same plane. 1 , 4 , 6 , 7 , 9 , 11 and 12 , the powder feeding chamber 4 is composed of a plurality of cylindrical powder feeding pipes 401 arranged side by side. The powder feeding tubes 401 are all inclined in the vertical direction, and the laser beam channels are vertically arranged in the vertical direction, and the central axis of each cylindrical powder feeding tube 401 will be aligned with the central axis plane of the laser beam channel 3 . intersect, and the intersections between the central axis of all cylindrical powder feeding tubes and the central axis of the laser beam channel are in the same horizontal plane, that is, the central axis of all cylindrical powder feeding tubes and the central axis of the laser beam channel. The intersection point between them forms a cake-like structure in the same horizontal plane, which can form a powder cake coating at the convergence point of the beam in the laser beam channel, and the powder cake formed at the outlet of the powder feeding cavity has a certain diameter and can be concentrated in the laser beam. The top of the point converges with the laser beam, so that the laser beam contacts the powder before reaching the surface of the substrate, ensuring that most of the energy of the laser beam is used to heat, melt and accelerate the powder particles in flight, and only a very small amount of beam energy will heat the substrate. The substrate is overheated and the dilution rate is greatly reduced, the deformation amount and dilution rate of the substrate are reduced, the powder utilization rate and processing efficiency can be greatly improved, and the effective components of the coating are not affected by the substrate material, thereby improving the resistance of the coating. Anti-wear effect.

示例的,参考图7、图8、图9和图12所示,装置本体1的截面为一个半扇形结构,其中,送粉腔4的截面中心线(也即每一根柱形送粉管的中轴线)和激光光束通道3的截面中心线(也即激光光束通道的宽度方向上的中轴面与宽度方向上的中轴面之间的交线)分别与该扇形结构所在圆的不同半径线重合,也即送粉腔4和激光光束通道3均沿该扇形结构所在圆的半径方向设置,进而无论送粉腔4沿激光光束通道3宽度方向上分布的送粉管的数量和激光光束通道3的宽度如何变化均可以保证激光光束的汇聚点与送粉腔的汇聚点分布在同一个平面内,但是送粉腔出口形成的粉饼具有一定的直径进而可以在激光光束汇聚点的上方与激光光束汇聚,使得激光束在抵达基体表面之前与粉饼接触,保证激光束的能量大部分用于加热熔化和加速飞行中的粉末粒子,只有极少量的光束能量会加热基体,避免了基体被过度加热而大幅降低稀释率,减小了基体变形量和稀释率,可以大幅度提高粉末利用率和加工效率,保证涂层的有效成分不受基体材料的影响从而提高涂层的耐蚀抗磨效果。Illustratively, as shown in FIGS. 7 , 8 , 9 and 12 , the cross-section of the device body 1 is a semi-sector structure, wherein the centerline of the cross-section of the powder feeding chamber 4 (that is, each cylindrical powder feeding tube) The central axis of the laser beam channel 3 (that is, the intersection between the central axis plane in the width direction of the laser beam channel and the central axis plane in the width direction) and the cross-sectional center line of the laser beam channel 3 are respectively different from the circle where the fan-shaped structure is located. The radius lines coincide, that is, the powder feeding cavity 4 and the laser beam channel 3 are arranged along the radial direction of the circle where the fan-shaped structure is located, and regardless of the number of powder feeding tubes distributed in the powder feeding cavity 4 along the width direction of the laser beam channel 3 and the laser beam No matter how the width of the beam channel 3 changes, it can ensure that the converging point of the laser beam and the converging point of the powder feeding cavity are distributed in the same plane, but the powder cake formed by the outlet of the powder feeding cavity has a certain diameter and can be above the converging point of the laser beam. Convergence with the laser beam so that the laser beam contacts the powder cake before reaching the surface of the substrate, ensuring that most of the energy of the laser beam is used to heat, melt and accelerate the powder particles in flight, and only a very small amount of beam energy will heat the substrate, preventing the substrate from being damaged. Overheating greatly reduces the dilution rate, reduces the deformation of the substrate and the dilution rate, which can greatly improve the powder utilization rate and processing efficiency, and ensure that the effective components of the coating are not affected by the matrix material, thereby improving the corrosion resistance and wear resistance of the coating. Effect.

参考图1、图2、图3、图8和图9所示,激光光束通道3的横截面为半圆形结构或半方形结构,也即激光光束通道3是一个敞开的半开口结构,激光光束可以沿着激光光束通道3的内壁向下汇聚在一点。柱形送粉管401的主体可以是圆柱形送粉管或者棱柱形送粉管,示例的,柱形送粉管401的可以至三棱柱或者四棱柱结构,本实用新型实施例对此不作限定,但是,柱形送粉管401的主体横截面形状相同,也即需要保证柱形送粉管401靠近激光光束汇聚点的部分需要在其长度方向上管径均匀分布,以保证粉末在到达激光光束汇聚点前均匀流通。Referring to Figure 1, Figure 2, Figure 3, Figure 8 and Figure 9, the cross section of the laser beam channel 3 is a semi-circular structure or a semi-square structure, that is, the laser beam channel 3 is an open semi-opening structure. The beams can converge down to a point along the inner wall of the laser beam channel 3 . The main body of the cylindrical powder feeding tube 401 may be a cylindrical powder feeding tube or a prismatic powder feeding tube. For example, the cylindrical powder feeding tube 401 may have a triangular prism or a quadrangular prism structure, which is not limited in the embodiment of the present invention. However, the cross-sectional shape of the main body of the cylindrical powder feeding tube 401 is the same, that is to say, it is necessary to ensure that the part of the cylindrical powder feeding tube 401 close to the laser beam converging point needs to be evenly distributed in its length direction to ensure that the powder reaches the laser beam. The beam is evenly circulated before the convergence point.

参考图1、图2、图3、图8、图9和图10所示,本实用新型实施例的激光光束通道3为倒立设置的锥形结构,其中,激光光束通道的锥度为1:10~1:5,优选的,激光光束通道的锥度为15:114,其中,锥度指的是大端半径与小端半径的差值与高度之间的比值。在该锥度下激光光束与粉饼之间的作用时间最长,粉末的利用率最高、基体稀释率最低且涂层的冶金结合强度。Referring to FIGS. 1 , 2 , 3 , 8 , 9 and 10 , the laser beam channel 3 of the embodiment of the present invention is a conical structure arranged upside down, wherein the taper of the laser beam channel is 1:10 ~1:5, preferably, the taper of the laser beam channel is 15:114, wherein the taper refers to the ratio between the difference between the radius of the large end and the radius of the small end and the height. Under this taper, the interaction time between the laser beam and the powder cake is the longest, the utilization rate of the powder is the highest, the dilution rate of the matrix is the lowest, and the metallurgical bonding strength of the coating layer is the highest.

参考图1、图2、图3、图9、图10、图11和图12所示,本实用新型实施例的柱形送粉管401的总数为奇数,柱形送粉管401位于中间位置的为中心送粉管4011,位于中心送粉管4011两侧的柱形送粉管为侧边送粉管4012,侧边送粉管4012的出口与中心送粉管4011的出口之间的距离小于侧边送粉管4012的入口与中心送粉管4011的入口之间的距离,也即并排设置的多跟柱形送粉管401的出粉方向向中心位置汇聚,进而可以保证送粉腔的送粉效果。参考图11所示,侧边送粉管4012的中心线与中心送粉管4011的中心线之间的夹角b为5°~30°,该夹角范围内的送粉腔具有最好的汇聚效果,配合送粉腔和激光光束通道之间的夹角可以保证超高速激光熔覆的喷涂效果。1, 2, 3, 9, 10, 11 and 12, the total number of cylindrical powder feeding tubes 401 in the embodiment of the present invention is odd, and the cylindrical powder feeding tubes 401 are located in the middle position is the central powder feeding tube 4011, the cylindrical powder feeding tubes located on both sides of the central powder feeding tube 4011 are the side powder feeding tubes 4012, and the distance between the outlet of the side powder feeding tube 4012 and the outlet of the central powder feeding tube 4011 It is smaller than the distance between the inlet of the side powder feeding tube 4012 and the inlet of the central powder feeding tube 4011, that is, the powder output directions of the multiple cylindrical powder feeding tubes 401 arranged side by side converge to the center position, thereby ensuring the powder feeding cavity. powder feeding effect. Referring to Fig. 11, the included angle b between the center line of the side powder feeding tube 4012 and the center line of the central powder feeding tube 4011 is 5° to 30°, and the powder feeding cavity within this angle range has the best The convergence effect, combined with the angle between the powder feeding cavity and the laser beam channel, can ensure the spraying effect of ultra-high-speed laser cladding.

参考图4、图7、图8、图9、图11和图12所示,本实用新型实施例的柱形送粉管401由4段直径均不相同的柱形管总成,并且自上向下柱形管的直径依次递减,其中,直径最小的柱形管的长度最长。Referring to Figure 4, Figure 7, Figure 8, Figure 9, Figure 11 and Figure 12, the cylindrical powder feeding pipe 401 of the embodiment of the present utility model is composed of four cylindrical pipe assemblies with different diameters, and is assembled from the top. The diameter of the downward cylindrical tube decreases in sequence, and the cylindrical tube with the smallest diameter has the longest length.

参考图1、图2、图3、图6、图7所示,本实用新型实施例的旁轴送粉装置在装置本体1的外侧设置有冷却腔5,冷却腔5为倾斜设置的矩形内腔,矩形内腔的侧壁上设置有冷却液循环管安装孔6,冷却液循环管安装孔6用于安装冷却液循环管实现本实用新型实施例的旁轴送粉装置的快速冷却。1 , 2 , 3 , 6 and 7 , the side shaft powder feeding device according to the embodiment of the present invention is provided with a cooling cavity 5 on the outer side of the device body 1 , and the cooling cavity 5 is in an oblique rectangular shape. The side wall of the rectangular inner cavity is provided with a cooling liquid circulation pipe installation hole 6, and the cooling liquid circulation pipe installation hole 6 is used to install the cooling liquid circulation pipe to realize the rapid cooling of the side shaft powder feeding device of the embodiment of the present invention.

参考图1~图12所示,本实用新型实施例提供的旁轴送粉装置为了降低装置本体的加工难度,采用相互拼接固定的分体式结构。具体的,参考图1、图3、图4、图6、图7、图8、图9、图10、图11和图12所示,本实用新型实施例提供的装置本体1包括装置中心体101和固定在装置中心体101一侧的侧盖102,其中,送粉腔4沿侧盖102和装置中心体101之间的拼接面分布。Referring to FIGS. 1 to 12 , in order to reduce the processing difficulty of the device body, the side shaft powder feeding device provided by the embodiment of the present invention adopts a split structure that is spliced and fixed with each other. Specifically, referring to FIG. 1 , FIG. 3 , FIG. 4 , FIG. 6 , FIG. 7 , FIG. 8 , FIG. 9 , FIG. 10 , FIG. 11 and FIG. 12 , the device body 1 provided by the embodiment of the present invention includes a device center body 101 and a side cover 102 fixed on one side of the central body 101 of the device, wherein the powder feeding cavity 4 is distributed along the splicing surface between the side cover 102 and the central body 101 of the device.

其中,参考图9、图10、图11和图12所示,本实用新型实施例的装置中心体101、侧盖102分开单独加工之后,可以采用螺钉或者螺栓相互安装固定。同时,采用分体式结构的装置本体1是为了降低柱形送粉管401组成的送粉腔的加工难度。参考图7、图9、图10、图11和图12所示,柱形送粉管401为拼接分体结构,柱形送粉管401包括相互拼接配合的左管体4013和右管体4014,其中,左管体4013位于装置中心体101相对侧盖102的端面,右管体4014位于侧盖102相对装置中心体101的端面。9 , 10 , 11 and 12 , after the center body 101 and the side cover 102 of the embodiment of the present invention are processed separately, they can be fixed to each other with screws or bolts. At the same time, the use of the device body 1 of the split structure is to reduce the processing difficulty of the powder feeding cavity formed by the cylindrical powder feeding tube 401 . Referring to Fig. 7, Fig. 9, Fig. 10, Fig. 11 and Fig. 12, the cylindrical powder feeding pipe 401 is a spliced and split structure, and the cylindrical powder feeding pipe 401 includes a left pipe body 4013 and a right pipe body 4014 which are spliced and matched with each other. , wherein the left pipe body 4013 is located on the end face of the device center body 101 opposite to the side cover 102 , and the right pipe body 4014 is located on the end face of the side cover 102 opposite the device center body 101 .

也即,参考图7、图8、图9、图10、图11和图12所示,柱形送粉管401分为相互拼接配合的左右两部分,可以在装置中心体101的拼接面上加工柱形送粉管401的一半,在侧盖的拼接面上加工柱形送粉管401的剩余部分,进而相互拼接之后形成一个完整的柱形送粉管401。由于柱形送粉管401是一个倾斜设置的细管,如果不采用拼接结构其加工难度极高,甚至无法加工出合格的柱形送粉管,采用分体式结构的柱形送粉管实现柱形送粉管的分体加工,可以极大程度的降低柱形送粉管的加工难度,并提高柱形送粉管的加工精度。That is, as shown in FIGS. 7 , 8 , 9 , 10 , 11 and 12 , the cylindrical powder feeding tube 401 is divided into left and right parts that are spliced and matched with each other, and can be placed on the splicing surface of the central body 101 of the device. Half of the cylindrical powder feeding tube 401 is processed, and the remaining part of the cylindrical powder feeding tube 401 is processed on the splicing surface of the side cover, and then a complete cylindrical powder feeding tube 401 is formed after splicing each other. Since the cylindrical powder feeding tube 401 is a thin tube set at an inclination, if the splicing structure is not used, it is extremely difficult to process, and even a qualified cylindrical powder feeding tube cannot be processed. The split processing of the cylindrical powder feeding tube can greatly reduce the processing difficulty of the cylindrical powder feeding tube and improve the machining accuracy of the cylindrical powder feeding tube.

参考图1、图2、图3、图4和图5所示,本实用新型实施例的旁轴送粉装置采用顶部安装固定方式,其连接装置2设置在装置本体1的上端,也即连接装置2固定在装置本体1的上部,其中,连接装置2可以与装置中心体101一体成型或者分体加工,并且,连接装置2可以焊接固定在装置中心体101的上部或者采用螺纹连接或螺栓连接固定在装置中心体101上。参考图1、图2、图7和图8所示,连接装置2上设置有连接法兰201,连接法兰201用于与其他部件相固定,激光光束通道3贯穿装置本体1和连接装置2。Referring to Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, the side shaft powder feeding device of the embodiment of the present invention adopts the top mounting and fixing method, and the connecting device 2 is arranged on the upper end of the device body 1, that is, the connecting device 2 is connected. The device 2 is fixed on the upper part of the device body 1, wherein the connecting device 2 can be integrally formed with the device central body 101 or processed separately, and the connecting device 2 can be fixed on the upper part of the device central body 101 by welding or using screw connection or bolt connection It is fixed on the central body 101 of the device. Referring to FIGS. 1 , 2 , 7 and 8 , the connecting device 2 is provided with a connecting flange 201 , and the connecting flange 201 is used for fixing with other components, and the laser beam channel 3 penetrates the device body 1 and the connecting device 2 .

参考图1、图7、图8所示,送粉腔4的外侧设置有冷却腔5,装置本体1的侧面固定有冷却腔盖501,冷却腔5,是冷却腔盖501和装置本体1相互拼接形成的冷却液循环空间,参考图1和图7所示,冷却腔盖501采用螺栓或者螺钉固定在装置本体1上,可以降低冷却腔室的加工难度。示例的,左冷却腔5均为矩形腔室。连接装置2包括固定在装置本体上的底座202、固定在底座202上的连接法兰201、分别固定在装置本体1和冷却腔盖501上的端盖203,端盖203上设置有送粉头安装孔204,送粉头安装孔204与柱形送粉管401相连通。送粉头安装孔204用于安装和连接外部送粉头。外部送粉头7可以采用螺纹连接安装在送粉头安装孔204内。Referring to FIGS. 1 , 7 and 8 , a cooling chamber 5 is provided on the outside of the powder feeding chamber 4 , a cooling chamber cover 501 is fixed on the side of the device body 1 , and the cooling chamber 5 is the mutual relationship between the cooling chamber cover 501 and the device body 1 . Referring to FIG. 1 and FIG. 7 for the cooling liquid circulation space formed by splicing, the cooling chamber cover 501 is fixed on the device body 1 by bolts or screws, which can reduce the processing difficulty of the cooling chamber. Exemplarily, the left cooling cavity 5 is a rectangular cavity. The connecting device 2 includes a base 202 fixed on the device body, a connecting flange 201 fixed on the base 202, an end cover 203 fixed on the device body 1 and the cooling chamber cover 501 respectively, and the end cover 203 is provided with a powder feeding head The mounting hole 204, the powder feeding head mounting hole 204 is communicated with the cylindrical powder feeding pipe 401. The powder feeding head mounting hole 204 is used to install and connect the external powder feeding head. The external powder feeding head 7 can be installed in the powder feeding head mounting hole 204 by screw connection.

本实用新型实施例提供一种旁轴送粉装置包括装置本体和固定在装置本体上的连接装置,其中,装置本体上设置有呈倒锥形结构的激光光束通道,在激光光束通道的单侧设置有送粉腔,送粉腔与激光光束通道之间的夹角为5°~45°,也即激光光束方向与送粉腔的送粉方向之间的夹角为5°~45°,在该夹角范围内的激光光束方向与送粉腔的送粉方向相互配合使得激光束的能量大部分用于加热熔化和加速飞行中的粉末粒子,只有极少量的光束能量会加热基体,避免了基体被过度加热而大幅降低稀释率,减小了基体变形量和稀释率,可以大幅度提高粉末利用率和加工效率,保证涂层的有效成分不受基体材料的影响从而提高涂层的耐蚀抗磨效果,并且该夹角范围内的激光光束方向与送粉腔的送粉方向相互配合可以实现超高速激光熔覆加工并在基材表面形成强冶金结合的涂层,提高涂层和基材之间的结合强度和激光熔覆效率。An embodiment of the present utility model provides a paraxial powder feeding device comprising a device body and a connecting device fixed on the device body, wherein the device body is provided with a laser beam channel in an inverted conical structure, on one side of the laser beam channel A powder feeding cavity is provided, and the included angle between the powder feeding cavity and the laser beam channel is 5°~45°, that is, the included angle between the laser beam direction and the powder feeding direction of the powder feeding cavity is 5°~45°. The laser beam direction within this angle range and the powder feeding direction of the powder feeding cavity cooperate with each other, so that most of the energy of the laser beam is used to heat, melt and accelerate the powder particles in flight, and only a very small amount of beam energy will heat the substrate, avoiding The substrate is overheated and the dilution rate is greatly reduced, the deformation amount and dilution rate of the substrate are reduced, the powder utilization rate and processing efficiency can be greatly improved, and the effective components of the coating are not affected by the substrate material, thereby improving the resistance of the coating. In addition, the direction of the laser beam within this angle range and the powder feeding direction of the powder feeding cavity can achieve ultra-high-speed laser cladding processing and form a coating with strong metallurgical bonding on the surface of the substrate, improving the coating and Bond strength and laser cladding efficiency between substrates.

本实用新型实施例提供一种旁轴送粉装置,由于其激光光束通道为开口结构,并没有将激光光束限定死在该通道中,激光光束通道仅仅为激光光束提供一个指导作用,进而相对激光光束可以实现任意角度的送粉,不仅可以实现超高速激光熔覆,还可以实现普通激光熔覆,工作方式灵活且适应性广泛。The embodiment of the present invention provides a paraxial powder feeding device. Since the laser beam channel is an open structure, the laser beam is not confined in the channel, and the laser beam channel only provides a guiding function for the laser beam, which is relatively The beam can realize powder feeding at any angle, not only ultra-high-speed laser cladding, but also ordinary laser cladding, with flexible working methods and wide adaptability.

显然,本领域的技术人员可以对本实用新型实施例进行各种改动和变型而不脱离本实用新型实施例的精神和范围。这样,倘若本实用新型实施例的这些修改和变型属于本实用新型权利要求及其等同技术的范围之内,则本实用新型也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if these modifications and variations of the embodiments of the present utility model fall within the scope of the claims of the present utility model and their equivalents, the present utility model is also intended to include these modifications and variations.

Claims (10)

1. The paraxial powder feeding device is characterized by comprising a device body and a connecting device fixed on the device body, wherein the connecting device is used for fixing the paraxial powder feeding device with other components, a powder feeding cavity is arranged on the device body, and an included angle between the powder feeding cavity and a vertical surface is 5-45 degrees.
2. The paraxial powder feeding device according to claim 1, wherein the device body is provided with a laser beam channel having an inverted conical structure, the powder feeding cavity is arranged on one side of the laser beam channel, and an included angle between the powder feeding cavity and the laser beam channel is 5-45 degrees; the powder feeding cavity is of a cylindrical structure, and the convergence point of the section center line of the powder feeding cavity and the section center line of the laser beam channel is in the same plane.
3. The paraxial powder feeding device according to claim 2, wherein the cross section of the laser beam channel has a semicircular structure or a semi-square structure, and the powder feeding chamber comprises a plurality of cylindrical powder feeding pipes arranged side by side.
4. The paraxial powder feeding device according to claim 3, wherein the total number of the cylindrical powder feeding pipes is an odd number, the cylindrical powder feeding pipe located at the middle position is a central powder feeding pipe, the cylindrical powder feeding pipes located at both sides of the central powder feeding pipe are side powder feeding pipes, and the distance between the outlet of the side powder feeding pipe and the outlet of the central powder feeding pipe is smaller than the distance between the inlet of the side powder feeding pipe and the inlet of the central powder feeding pipe.
5. The paraxial powder feed apparatus of claim 4 wherein the angle between the centerline of the lateral powder feed tube and the centerline of the central powder feed tube is between 5 ° and 30 °.
6. The paraxial powder feeding apparatus as claimed in claim 3, wherein the cylindrical powder feeding tube is composed of 4 sections of cylindrical tube assemblies each having a different diameter, and the diameters of the cylindrical tubes decrease from top to bottom in order.
7. The paraxial powder feed device of claim 3 wherein the device body comprises a device central body and a side cover fixed to one side of the device central body, wherein the powder feed cavities are distributed along a splicing plane between the side cover and the device central body.
8. The paraxial powder feed device of claim 7, wherein the cylindrical powder feed tube is a split structure, and comprises a left tube and a right tube which are matched with each other, wherein the left tube is located on the end surface of the device central body opposite to the side cover, and the right tube is located on the end surface of the side cover opposite to the device central body.
9. The paraxial powder feeder according to claim 7, wherein a cooling chamber is provided outside the powder feeding chamber, the connecting device is provided at an upper end of the feeder body, the connecting device is provided with a connecting flange for fixing with other parts, and the laser beam passage penetrates through the feeder body and the connecting device.
10. The paraxial powder feeding device according to claim 9, wherein a cooling chamber cover is fixed to a side surface of the device body, the cooling chamber cover and the device body are matched with each other to form the cooling chamber, a cooling pipe mounting hole is formed in the cooling chamber cover, the connecting device comprises a base fixed to the device body, a connecting flange fixed to the base, and end covers fixed to the device body and the cooling chamber cover respectively, a powder feeding head mounting hole is formed in the end covers, and the powder feeding head mounting hole is communicated with the cylindrical powder feeding pipe.
CN201922314659.5U 2019-12-20 2019-12-20 Paraxial powder feeding device Active CN211665179U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110938818A (en) * 2019-12-20 2020-03-31 西安交通大学 A side shaft powder feeding device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110938818A (en) * 2019-12-20 2020-03-31 西安交通大学 A side shaft powder feeding device
CN110938818B (en) * 2019-12-20 2024-06-07 西安交通大学 Paraxial powder feeding device

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