CN211657890U

CN211657890U - Assembly device for cup body and cup bottom of vacuum cup

Info

Publication number: CN211657890U
Application number: CN202020008525.0U
Authority: CN
Inventors: 胡众强
Original assignee: Yongkang Qiangfeng Automation Technology Co ltd
Current assignee: Yongkang Qiangfeng Automation Technology Co ltd
Priority date: 2020-01-03
Filing date: 2020-01-03
Publication date: 2020-10-13
Anticipated expiration: 2030-01-03

Abstract

The utility model relates to a thermos cup and bottom of cup assembly quality, including frame, carousel mechanism and pushing down the mechanism, be equipped with the power device who is used for the drive to set up the carousel mechanism in the frame, conveyor pushes down the mechanism and fixes in the frame, and is located carousel mechanism side, still be equipped with a plurality of anchor clamps subassemblies in the carousel mechanism, move down to next station department under the drive of carousel mechanism behind the bottom of cup moves to the anchor clamps subassembly, packs the cup into the anchor clamps subassembly, and the anchor clamps subassembly that is equipped with bottom of cup, cup is in the drive of carousel mechanism and is gone down to pushing down mechanism department, accomplishes the assembly of cup bottom of cup by pushing down the mechanism. The utility model discloses whole process is whole to be accomplished by mechanized structure, reduces artificial intervention, and efficiency is higher.

Description

Assembly device for cup body and cup bottom of vacuum cup

Technical Field

The utility model relates to a device of thermos cup production line especially relates to a thermos cup body and bottom of cup assembly quality.

Background

The thermos cup belongs to articles for daily use, and is higher to product quality requirement, need carry spare part many times during manual assembly, from last process circulation to next process, probably cause the spare part fish tail at the flow in-process, damaged surface dirt etc. has very big influence to the articles for daily use like this to product quality.

For production assembly enterprises, the step-in mechanization of industrial manufacturing means a huge market and unlimited development space. With the continuous improvement and increase of labor cost in recent years, the times depending on low labor cost are finished, the method is not suitable for increasingly violent market competition, the production efficiency is low due to the large use of a large number of personnel, and certain threat is caused to the physical and mental health of workers due to the short processing production period and the high speed of equipment. For the production enterprises of packaging materials, the quality of the surface products is particularly critical, and the enterprise benefits are low due to surface marks caused by manpower and product defects caused by unstable injection molding cycle, so that the production automation of the enterprises is urgent.

After a single process of present thermos cup enterprise is equipped with simple and easy frock, can improve the assembly efficiency of individual process, nevertheless can not realize the whole efficiency promotion of whole assembly process. Most processes are still manual assembly with low efficiency, parts can be leaked and installed in the assembly process by manual work, or the parts can not be installed at certain positions and the like, the different processes need to be carried back and forth, the surfaces of the products are gouged and scraped, and the quality consistency of the products can not be effectively guaranteed.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model aims at providing a thermos cup body and bottom of cup assembly quality rational in infrastructure, efficient.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

thermos cup and bottom of cup assembly quality, including frame, carousel mechanism and pushing down the mechanism, be equipped with the power device who is used for driving the carousel mechanism that sets up in the frame, conveyor pushes down the mechanism and fixes in the frame, and is located carousel mechanism side, still be equipped with a plurality of anchor clamps subassemblies in the carousel mechanism, the bottom of cup moves to next station department under the drive of carousel mechanism behind the anchor clamps subassembly, packs the cup into anchor clamps subassembly, and the anchor clamps subassembly that is equipped with bottom of cup, cup is to pushing down mechanism department under the drive of carousel mechanism, accomplishes the assembly of cup bottom of cup by pushing down the mechanism.

As a preferable scheme: the fixture assembly comprises a positioning sleeve and a supporting optical axis, the supporting optical axis is inserted and fixed at the bottom of the positioning sleeve, the supporting optical axis penetrates through a disc arranged on the turntable mechanism, a spring is further sleeved on the supporting optical axis, and the spring is located between the upper end face of the disc and the positioning sleeve.

As a preferable scheme: the outer side of the supporting optical axis is further sleeved with an oil sleeve, the oil sleeve is fixed on the disc, and an elastic check ring is further clamped on the side wall of the lower portion of the supporting optical axis.

As a preferable scheme: the positioning sleeve comprises a cup body positioning sleeve and a cup bottom positioning block which are fixed through bolts, and through holes which are communicated with each other are formed in the cup bottom positioning block and the supporting optical axis.

As a preferable scheme: the frame is also provided with a first sensor for detecting whether the cup bottom is arranged in the clamp assembly.

As a preferable scheme: the first sensor comprises a transmitter and a receiver, the transmitter is fixed on the rack through a supporting rod and located above the clamp assembly, the receiver is fixed on the rack and located below the clamp assembly, and a connecting line of the transmitter and the receiver penetrates through the through hole.

As a preferable scheme: and the rack is also provided with a second sensor for detecting whether the cup body is arranged in the clamp assembly.

As a preferable scheme: the second sensor comprises a reflecting plate and laser diffuse reflectors, the two laser diffuse reflectors are respectively fixed on two sides of the support, the reflecting plate is fixed on the rack through a supporting rod, and the cup body on the clamp assembly is located or leaves between the reflecting plate and the laser diffuse reflectors along with the rotation of the turntable mechanism.

As a preferable scheme: the pressing mechanism comprises a pressing power cylinder, a pressing plate and a pressing die holder, the pressing power cylinder is located above the turntable mechanism, the pressing plate is fixed on a piston rod of the pressing power cylinder, the pressing die holder is located below the pressing plate and fixed on the rack, a disc of the turntable mechanism is located between the pressing plate and the pressing die holder, and when the pressing power cylinder drives the pressing plate to press the cup body downwards, the supporting optical axis moves downwards and is supported by the pressing die holder.

As a preferable scheme: the rack is also fixedly provided with a support, the downward-pressing power cylinder is fixed on the support, the support is also provided with a linear bearing, and the pressing plate is also fixedly provided with a guide rod matched with the linear bearing.

The utility model discloses a carousel mechanism can realize the automatic assembly of bottom of cup with the cooperation of pushing down the mechanism to can realize going up the whole automatic process of unloading and assembly with the manipulator cooperation, the anchor clamps subassembly that is equipped with bottom of cup, cup is transferred to pushing down mechanism department under the drive of carousel mechanism, is accomplished the assembly of cup bottom of cup by pushing down the mechanism, and whole process is whole to be accomplished by mechanized structure, reduces artificial intervention, and efficiency is higher.

Drawings

FIG. 1 is a schematic view of the overall structure of a fully automatic assembling device for a cup body and a cup bottom of a vacuum cup.

Fig. 2 is an overall structure schematic diagram of the full-automatic assembling device for the cup body and the cup bottom of the vacuum cup for disassembling the feeding device.

Fig. 3 is an overall structural schematic diagram of a conveying device of the full-automatic assembly device for the cup body and the cup bottom of the vacuum cup.

Fig. 4 is an overall structural schematic diagram of the sucker transfer mechanism of the full-automatic assembly device for the cup body and the cup bottom of the vacuum cup.

Fig. 5 is a schematic view of an angle mounting structure of the pressing mechanism, the turntable mechanism, the clamp assembly, the first sensor and the second sensor of the full-automatic assembly device for the cup body and the cup bottom of the vacuum cup.

Fig. 6 is a schematic view of the mounting structure of the other angle of the pressing mechanism, the turntable mechanism, the clamp assembly, the first sensor and the second sensor of the full-automatic assembly device for the cup body and the cup bottom of the vacuum cup.

FIG. 7 is a schematic sectional view of a clamp assembly of the fully automatic assembling device for the cup body and the cup bottom of the vacuum cup.

The reference numbers in the figures are: the device comprises a vibration feeding device 1, a feeding channel 11, a transition inclined guide rail 12, a rack 2, a support rod 21, a conveying device 3, a third sensor 34, a conveying belt 31, a guardrail 32, a power mechanism 33, a cup bottom 35, a sucker transfer mechanism 4, a support frame 41, a guide rail 42, a first power cylinder 43, a second power cylinder 44, a sucker component 45, a limit block 46, an oil pressure buffer 47, a screw 48, a turntable mechanism 5, a clamp component 6, a cup body positioning sleeve 61, a spring 62, an oil sleeve 63, a through hole 64, a support optical axis 65, a cup bottom positioning block 66, a pressing mechanism 7, a support frame 71, a pressing power cylinder 72, a pressing die holder 75, a guide rod 73, a pressing plate 74, a first sensor 9, an emitter 91, a receiver 92, a reflecting plate 81 and a laser reflector 82.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

The full-automatic assembly device for the cup body and the cup bottom of the vacuum cup as shown in fig. 1 to 7 comprises a frame 2, a conveying device 3, a sucker transfer mechanism 4, a turntable mechanism 5 and a pressing mechanism 7, wherein a power device for driving the turntable mechanism 5 arranged on the frame is arranged in the frame 2, the conveying device 3 and the pressing mechanism 7 are fixed on the frame 2 and are positioned beside the turntable mechanism 5, the sucker transfer mechanism 4 is fixed on the frame 2 and is positioned at one end of the conveying device 3, a feeding device is arranged at the other end of the conveying device 3, a plurality of clamp assemblies 6 are further arranged on the turntable mechanism 5, the sucker transfer mechanism 4 transfers the cup bottom 35 on the conveying device 3 to the clamp assemblies 6, the clamp assemblies 6 provided with the cup bottom 35 are moved away from the sucker transfer mechanism 4 under the driving of the turntable mechanism 5, and the cup body is loaded into the clamp assemblies 6 at the next station, the clamp assembly 6 provided with the cup bottom 35 and the cup body is driven by the turntable mechanism 5 to rotate downwards to the pressing mechanism 7, and the cup bottom 35 of the cup body is assembled by the pressing mechanism 7.

The fixture assembly 6 comprises a positioning sleeve and a supporting optical axis 65, the supporting optical axis 65 is inserted and fixed at the bottom of the positioning sleeve, the supporting optical axis 65 penetrates through a disc arranged on the turntable mechanism 5, a spring 62 is further sleeved on the supporting optical axis 65, and the spring 62 is located between the upper end face of the disc and the positioning sleeve. The outer side of the supporting optical axis 65 is further sleeved with an oil sleeve 63, the oil sleeve 63 is fixed on a disc, and an elastic retainer ring is further clamped on the side wall of the lower portion of the supporting optical axis 65. The position that the position sleeve was used for making cup and bottom of cup more accurate, the position sleeve floats through supporting optical axis and spring and sets up on the disc, the pressure of pushing down the mechanism to the disc has been reduced, make the operation more stable, and be favorable to prolonging the life-span of carousel mechanism, the cooperation that supports optical axis and oil jacket simultaneously makes the vertical downstream of position sleeve, the slope does not take place, it can not firmly press cup and bottom of cup to avoid follow-up pushing down the mechanism, and the cooperation that supports optical axis and oil jacket makes the motion of position sleeve more smooth and easy.

The positioning sleeve comprises a cup body positioning sleeve 61 and a cup bottom positioning block 66 which are fixed through bolts, and through holes 64 which are communicated with each other are formed in the cup bottom positioning block 66 and the supporting optical axis 65. The frame 2 is also provided with a first sensor 9 for detecting whether the cup bottom 35 is mounted in the clamp assembly 6. The first sensor 9 comprises a transmitter 91 and a receiver 92, the transmitter 91 is fixed on the frame 2 through the support rod 21 and located above the clamp assembly 6, the receiver 92 is fixed on the frame 2 and located below the clamp assembly 6, and the connection line of the transmitter 91 and the receiver 92 penetrates through the through hole 64.

The locating sleeve and the supporting optical axis are provided with through holes which are matched with the transmitter 91 and the receiver 92 which are arranged above and below the clamp assembly, when the cup bottom is arranged in the locating sleeve, the signal transmitted by the transmitter 91 is blocked, the receiver 92 cannot receive the signal, the cup bottom arranged in the locating sleeve can be judged, otherwise, the cup bottom is not arranged in the locating sleeve.

The frame 2 is also provided with a second sensor for detecting whether the cup body is arranged in the clamp assembly 6. The second sensor comprises a reflecting plate 81 and laser diffuse reflectors 82, the two laser diffuse reflectors 82 are respectively fixed on two sides of the bracket 71, the reflecting plate 81 is fixed on the frame 2 through the supporting rod 21, and the cup body on the clamp assembly 6 is positioned between or separated from the reflecting plate 81 and the laser diffuse reflectors 82 along with the rotation of the turntable mechanism 5. The second sensor is used for detecting whether the cup body is placed into the positioning sleeve by the manipulator, so that the transferring accuracy is further improved.

The conveying device 3 comprises a power mechanism 33 and a conveying belt 31 which are both arranged on the frame 2, the power mechanism 33 drives the conveying belt 31 to run, and a third sensor 34 is further arranged at one end, located on the suction cup transfer mechanism 4, of the conveying belt 31. Guard rails 32 are further arranged on two sides of the conveying belt 31, and the power mechanism is a motor.

The third sensor 34 on the conveying device is used for detecting whether the cup bottom reaches the position below the suction cup transfer mechanism 4, when the third sensor 34 detects that the cup bottom is in place, the conveying belt 31 stops rotating, the suction cup transfer mechanism 4 removes the cup bottom, and after the cup bottom is removed, the conveying belt 31 resumes rotating. The speed of the conveying device is matched with the speed of the feeding device and the speed of the turntable mechanism by the structure, and even the speed of each process on the whole production line of the vacuum cup is matched.

The sucking disc transfer mechanism 4 includes support frame 41, first power cylinder 43, second power cylinder 44, sucking disc subassembly 45 and spacing subassembly, support frame 41 includes vertical pole setting and top beam, first power cylinder 43 is fixed on the top beam, still be fixed with guide rail 42 on the top beam, second power cylinder 44 slides and sets up on guide rail 42, and is connected with first power cylinder 43 through the connecting block, sucking disc subassembly 45 fixes on the piston rod of second power cylinder 44, and two sets of spacing subassemblies are fixed respectively at the both ends of top beam, and stretch out and carry on spacingly to the piston rod when retracting at the piston rod of first power cylinder 43.

The limiting assembly comprises a limiting block 46, a buffer and a screw 48, the limiting block 46 is L-shaped, a right-angle edge on one side is fixed with the top cross beam, and the buffer and the screw 48 are fixed on the right-angle edge on the other side of the limiting block 46 side by side.

The first power cylinder and the second power cylinder can adopt components such as an air cylinder, a hydraulic cylinder, an electric cylinder and the like. The support frame adopts the aluminium alloy, the buffer is hydraulic buffer 47, and hydraulic buffer 47's initial position is closer to first power cylinder 43 than screw rod 48, and when the piston rod of first power cylinder 43 stretched out a certain position, promoted hydraulic buffer 47 earlier and played the cushioning effect, offsets with screw rod 48 at last and realizes spacingly.

The limiting assembly has buffering and limiting effects on the first power cylinder, so that the equipment can run more stably, and the service life of the equipment can be prolonged.

The pressing mechanism 7 comprises a pressing power cylinder 72, a pressing plate 74 and a pressing die holder 75, the pressing power cylinder 72 is located above the turntable mechanism 5, the pressing plate 74 is fixed on a piston rod of the pressing power cylinder 72, the pressing die holder 75 is located below the pressing plate 74 and fixed on the rack 2, a disc of the turntable mechanism 5 is located between the pressing plate 74 and the pressing die holder 75, and when the pressing power cylinder 72 drives the pressing plate 74 to press a cup body, the supporting optical axis 65 moves downwards and is abutted by the pressing die holder 75.

A bracket 71 is further fixed on the frame 2, the downward-pressing power cylinder 72 is fixed on the bracket 71, a linear bearing is further arranged on the bracket 71, and a guide rod 73 matched with the linear bearing is further fixed on the pressing plate 74.

The loading attachment is vibrations loading attachment 1, vibrations loading attachment 1 says 11 through the material loading and is connected with conveyor 3, and material loading says that 11 and conveyor 3 junction still is equipped with oblique guide rail 12 of transition, be equipped with the breach on the oblique guide rail 12 of transition, and towards 3 direction of delivery downward sloping of conveyor. The arrangement of the transition inclined guide rail 12 enables the cup bottom to reach the position, and due to the arrangement of the notch, the cup bottom part can be in downward inclined contact with the conveyor belt, so that the conveyor belt can take away the cup bottom.

The utility model discloses a device, the working process as follows:

the cup bottom is vibrated to the transition inclined guide rail 12 by the vibration feeding device 1, then the cup bottom is conveyed to the sucker transfer mechanism 4 by the conveyer belt, when the third sensor 34 detects that the cup bottom is in place, the conveyer belt 31 stops rotating, and meanwhile, the sucker component of the sucker transfer mechanism 4 transfers the cup bottom from the conveyer belt to the clamp component of the turntable mechanism;

the turntable mechanism is provided with 6 clamp assemblies which are uniformly distributed at intervals along the circumference, the positions of 5 clamp assemblies in the 6 clamp assemblies are correspondingly provided with corresponding stations, the other station is an idle station, the turntable mechanism rotates anticlockwise at a certain speed, the clamp assembly with the cup bottom rotates one station and then reaches a first sensor, the first sensor detects whether the clamp assembly is provided with the cup bottom, if the cup bottom is not arranged, the clamp assembly does not execute any operation subsequently, and the rotary suction disc transfer mechanism 4 rotates back to load the cup bottom again;

if the clamp assembly is provided with the cup bottom, the clamp assembly continues to rotate anticlockwise for one station, the station is provided with a manipulator for placing the cup body into the clamp assembly, meanwhile, a second sensor detects whether the cup body is arranged on the clamp assembly, if the cup body is not arranged, the clamp assembly does not execute any operation subsequently, and the clamp assembly rotates back to the station for arranging the cup body again;

if the cup body is installed on the clamp assembly, the clamp assembly continues to rotate anticlockwise for one station, the station pressing mechanism 7 compresses and assembles the cup body and the cup bottom together, the clamp assembly continues to rotate anticlockwise for one station, a manipulator sends the cup body with the matched cup bottom to other processes, a second sensor is arranged at the position to detect whether the clamp assembly is installed with the cup body, and 6 clamp assemblies complete the assembly of the cup body and the cup bottom through 5 stations in turn according to the sequence.

It should be noted that the above embodiments are merely representative examples of the present invention. The utility model can also have a plurality of deformations. Any simple modification, equivalent changes and modifications made to the above embodiments according to the essence of the present invention should be considered as belonging to the protection scope of the present invention.

Claims

1. Thermos cup and bottom of cup assembly quality, its characterized in that: including frame (2), carousel mechanism (5) and pushing down mechanism (7), be equipped with the power device who is used for driving carousel mechanism (5) that sets up in the frame in frame (2), conveyor (3) are fixed in frame (2) with pushing down mechanism (7), and are located carousel mechanism (5) side, still be equipped with a plurality of anchor clamps subassemblies (6) on carousel mechanism (5), move to next station department under the drive of carousel mechanism (5) behind anchor clamps subassembly (6) bottom of cup (35), pack the cup into anchor clamps subassembly (6), anchor clamps subassembly (6) that are equipped with bottom of cup (35), cup are to pushing down mechanism (7) department under the drive of carousel mechanism (5), are accomplished the assembly of bottom of cup (35) by pushing down mechanism (7).

2. A thermos cup body and cup bottom assembling device according to claim 1, characterized in that: anchor clamps subassembly (6) include the position sleeve and support optical axis (65), support optical axis (65) and insert and establish and fix in the position sleeve bottom, and support optical axis (65) and run through the setting on the disc of carousel mechanism (5), it is equipped with spring (62) still to overlap on support optical axis (65), and spring (62) are located between disc up end and the position sleeve.

3. A thermos cup body and cup bottom assembling device according to claim 2, characterized in that: the outer side of the supporting optical axis (65) is further sleeved with an oil sleeve (63), the oil sleeve (63) is fixed on the disc, and an elastic check ring is further clamped on the side wall of the lower portion of the supporting optical axis (65).

4. A thermos cup body and cup bottom assembling device according to claim 2, characterized in that: the positioning sleeve comprises a cup body positioning sleeve (61) and a cup bottom positioning block (66) which are fixed through bolts, and through holes (64) which are communicated with each other are formed in the cup bottom positioning block (66) and the supporting optical axis (65).

5. A thermos cup body and cup bottom assembling device according to claim 1, characterized in that: the frame (2) is also provided with a first sensor (9) for detecting whether the cup bottom (35) is arranged in the clamp assembly (6).

6. A thermos cup body and cup bottom assembling device according to claim 5, characterized in that: first sensor (9) include transmitter (91) and receiver (92), transmitter (91) are fixed on frame (2) through bracing piece (21), and are located anchor clamps subassembly (6) top, receiver (92) are fixed on frame (2), and are located anchor clamps subassembly (6) below, the line through-hole (64) of transmitter (91) and receiver (92).

7. A thermos cup body and cup bottom assembling device according to claim 1, characterized in that: and a second sensor for detecting whether the cup body is arranged in the clamp assembly (6) or not is also arranged on the rack (2).

8. A thermos cup body and bottom assembly device according to claim 7, characterized in that: the second sensor comprises a reflecting plate (81) and laser diffuse reflectors (82), the two laser diffuse reflectors (82) are respectively fixed on two sides of the support (71), the reflecting plate (81) is fixed on the rack (2) through a supporting rod (21), and the cup body on the clamp assembly (6) is located or separated between the reflecting plate (81) and the laser diffuse reflectors (82) along with the rotation of the turntable mechanism (5).

9. A thermos cup body and cup bottom assembling device according to claim 1, characterized in that: the pressing mechanism (7) comprises a pressing power cylinder (72), a pressing plate (74) and a pressing die holder (75), the pressing power cylinder (72) is located above the turntable mechanism (5), the pressing plate (74) is fixed on a piston rod of the pressing power cylinder (72), the pressing die holder (75) is located below the pressing plate (74) and fixed on the rack (2), a disc of the turntable mechanism (5) is located between the pressing plate (74) and the pressing die holder (75), and when the pressing power cylinder (72) drives the pressing plate (74) to press a cup body, the supporting optical axis (65) moves downwards and is supported by the pressing die holder (75).

10. A thermos cup body and cup bottom assembling device according to claim 9, characterized in that: the frame (2) is further fixed with a support (71), the downward-pressing power cylinder (72) is fixed on the support (71), the support (71) is further provided with a linear bearing, and the pressing plate (74) is further fixed with a guide rod (73) matched with the linear bearing.