CN211637554U

CN211637554U - Hydraulic component cleaning machine

Info

Publication number: CN211637554U
Application number: CN201922008829.7U
Authority: CN
Inventors: 陈铧港
Original assignee: Zhejiang Huacheng Hydraulic Machinery Co ltd
Current assignee: Zhejiang Huacheng Hydraulic Machinery Co ltd
Priority date: 2019-11-20
Filing date: 2019-11-20
Publication date: 2020-10-09
Anticipated expiration: 2029-11-20

Abstract

The utility model belongs to the technical field of hydraulic element maintenance, and discloses a hydraulic element cleaning machine, which comprises a machine case, the top end of the rear part of the case is provided with a control panel, the left end of the front part of the case is provided with a cleaning cavity, the right end of the front part of the case is provided with a drying cavity, the middle position in the cleaning cavity is provided with a cleaning barrel, the back wall of the cleaning cavity is provided with an ultrasonic vibrator, the inner side wall of the cleaning cavity is uniformly provided with a plurality of high-pressure water spray nozzles, the bottom end of the cleaning cylinder is provided with a cleaning cylinder motor driving assembly, and the ultrasonic vibrator in the cleaning cylinder is arranged, when the device is operated, the hydraulic element is cleaned by generating ultrasonic waves, and because the energy of the ultrasonic waves can penetrate through fine gaps and small holes, therefore, the ultrasonic cleaning has better cleaning effect on parts with blind holes, deep holes, bent holes, cavities and slits.

Description

Hydraulic component cleaning machine

Technical Field

The utility model belongs to the technical field of hydraulic component maintains, especially, relate to a hydraulic component cleaning machine.

Background

The hydraulic element cleaning machine is a machine for cleaning surface attachments of a hydraulic element, cleaning oil stains and drying the oil stains.

The primary condition for proper operation of a hydraulic system is that the interior of the system must be cleaned. Before new equipment is operated or after the equipment is overhauled, the hydraulic system is difficult to avoid being polluted. The parts produce burr, smear metal, overlap in the manufacturing process to and the long-term pollutant such as dust, welding slag, greasy dirt of using in later stage still can not avoid, in order to guarantee hydraulic system's normal operating, hydraulic component's clearance and cleaning work are very important.

SUMMERY OF THE UTILITY MODEL

The utility model provides a hydraulic component cleaning machine aims at solving hydraulic component and produces burr, smear metal, overlap in the manufacturing process to and the long-term use in later stage pollutants such as dust, welding slag, greasy dirt are attached to the hydraulic component surface, make hydraulic system be difficult to normal operating, cause the trouble such as pump valve damage easily, and present current technique is not thoroughly clean enough to mechanical components's washing, it causes the corruption scheduling problem to the hydraulic component surface to gather dust and water stain again easily to dry the process.

The utility model is realized in such a way, a hydraulic component cleaning machine, which comprises a machine case, the rear top end of the machine case is provided with a control panel, the front left end of the machine case is provided with a cleaning cavity, the front right end of the machine case is provided with a drying cavity, the inner middle position of the cleaning cavity is provided with a cleaning barrel, the inner rear wall of the cleaning cavity is provided with an ultrasonic vibrator, the inner side wall of the cleaning cavity is uniformly provided with a plurality of high-pressure water spray ports, the bottom end of the cleaning barrel is provided with a cleaning barrel motor driving assembly, the inner middle position of the drying cavity is provided with a drying tray, the inner rear wall of the drying cavity is provided with an electric heating lamp set, the inner side wall of the drying cavity is uniformly provided with a plurality of air outlets, the bottom end of the drying tray is provided with a drying tray motor driving assembly, the rear left end of the, and a fan is arranged at the right end of the rear part of the case.

Preferably, the control panel is internally provided with a control system and data processing software, the top end of the control panel is provided with a display screen and a plurality of groups of control buttons, and the high-pressure water spray nozzle, the cleaning drum motor driving assembly, the electric heating lamp group, the drying tray motor driving assembly, the ultrasonic generator and the fan are electrically connected with the control panel.

Preferably, the top ends of the cleaning cavity and the drying cavity are both provided with cover plates in a connected mode through rotating shafts, an inner view port is arranged in the middle of each cover plate, and the inner view ports are made of high-temperature-resistant tempered glass.

Preferably, the wash bowl includes the base, the bottom of base is passed and is washd the chamber and be connected with the output of wash bowl motor drive assembly, the base is provided with the sealing ring with the contact segment who washs the chamber, the top of base sets up to the toper, the bottom of base evenly is provided with a plurality of round brushes along the circumference, the material of round brush is silica gel, the top of round brush is provided with the end cover.

Preferably, the stoving tray includes the tray base, the bottom of tray base is passed the stoving chamber and is connected with the output of stoving tray motor drive assembly, the contact segment in tray base and stoving chamber is provided with the sealing ring, the top of tray base is provided with the drainage dish, be provided with evenly distributed's drainage through-hole on the drainage dish, be provided with a plurality of connecting rods along circumference evenly distributed between drainage dish and the tray base.

Preferably, the ultrasonic vibrator is connected with the output end of the ultrasonic generator, and the air outlet is connected with the output end of the fan.

Preferably, the high-pressure water spray is connected to an external cleaning solution system through a pipeline, and the cleaning solution system adopts CRC cleaning solution as a cleaning medium.

Preferably, the left end of the cleaning cavity is provided with a water outlet communicated with the outside, and the right end of the drying cavity is provided with a water outlet communicated with the outside.

Compared with the prior art, the beneficial effects of the utility model are that: through setting up control panel, make things convenient for user of service operating means, set up and adjust abluent time and dynamics, set up and adjust time and the temperature of stoving, through the display screen that sets up the control panel top, make things convenient for user of service to know the operating condition of current device directly perceived. Through setting up the apron that washs the chamber and dry the chamber top and all connect through the pivot, prevent to wash the washing liquid of intracavity and spill over, guarantee that the intracavity heat of drying does not run off, set up the high temperature resistant toughened glass interior viewport in the middle of the apron, make things convenient for the user of service observation device internal behavior, avoid excessively wasing or the hydraulic component of drying because of unable observation internal behavior, cause the component damage. Through setting up the wash bowl, when the device moves, the wash bowl rotates along with wash bowl motor drive assembly, for the all-round washing of hydraulic component, sets up the top toper of base, makes hydraulic component be in wash bowl one side all the time, constantly contacts with the round brush, and the material that sets up the round brush is silica gel, and the round brush of silica gel material can effectively get rid of hydraulic component surface attachment to do not damage hydraulic component. Through setting up the stoving tray, when the device was operated, the stoving tray rotated through stoving tray motor drive assembly, made hydraulic component all-round being heated, improved drying efficiency, through setting up evenly distributed's drainage through-hole on the drainage dish, made things convenient for the rivers play on the hydraulic component. Through setting up the ultrasonic vibrator in the wash bowl, when the device moves, wash hydraulic component through producing the ultrasonic wave, because the energy of ultrasonic wave can pierce through slight gap and aperture, consequently ultrasonic cleaning is better to the part cleaning effect that has blind hole, deep hole, curved hole, cavity, slit. Meanwhile, a plurality of small and medium-sized parts can be simultaneously immersed in the cleaning liquid for cleaning in the cleaning barrel, and the assembly parts can be directly cleaned without being disassembled. The general technological processes of oil removal, rust prevention, phosphorization and the like can be finished only in 2-3 min under the action of ultrasonic waves, the speed can be increased by several times or even dozens of times compared with that of the traditional method, and the cleaning cleanliness can reach the highest level. By arranging the cleaning solution system and adopting the CRC cleaning solution as a cleaning medium, the CRC cleaning solution has no corrosion, oxidation and other phenomena on the surface of the hydraulic element, and has high and thorough oil removal speed and no trace. The cleaning solution has good solubility, is safe and nontoxic, and is efficient and environment-friendly. The cleaning liquid is convenient and quick to use, and the working efficiency of the device can be effectively improved.

It should be understood that the foregoing is a preferred embodiment of the present invention, and it should be noted that modifications and decorations can be made by those skilled in the art without departing from the principle of the present invention, and these modifications and decorations are also considered to be the protection scope of the present invention.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

fig. 3 is a schematic top view of the present invention.

Fig. 4 is a schematic rear view of the present invention.

Fig. 5 is a schematic structural view of the cleaning drum of the present invention.

Fig. 6 is the schematic diagram of the drying tray structure of the present invention.

In the figure: 1. the device comprises a case, 2, a control panel, 3, a cleaning cavity, 4, a drying cavity, 5, a cleaning barrel, 51, a base, 52, a rolling brush, 53, an end cover, 6, an ultrasonic vibrator, 7, a high-pressure water spray opening, 8, a cleaning barrel motor driving assembly, 9, a drying tray, 91, a tray base, 92, a connecting rod, 93, a water filtering tray, 10, an electric heating lamp set, 11, an air outlet, 12, a drying tray motor driving assembly, 13, an ultrasonic generator, 14 and a fan.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present invention and for simplicity in description, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention. In addition, in the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1-6, the present invention provides a solution: the utility model provides a hydraulic component cleaning machine, including quick-witted case 1, the rear portion top of quick-witted case 1 is provided with control panel 2, the anterior left end of quick-witted case 1 is provided with washs chamber 3, the anterior right-hand member of machine case 1 is provided with stoving chamber 4, the inside intermediate position that washs chamber 3 is provided with wash bowl 5, be provided with ultrasonic vibrator 6 on the inside back wall of washing chamber 3, evenly be provided with a plurality of high pressure water jet 7 on the inside wall of washing chamber 3, the bottom of wash bowl 5 is provided with wash bowl motor drive assembly 8, the inside intermediate position of stoving chamber 4 is provided with drying tray 9, be provided with electric heat banks 10 on the inside back wall of stoving chamber 4, evenly be provided with a plurality of air outlets 11 on the inside wall of stoving chamber 4, drying tray 9's bottom is provided with drying tray motor drive assembly 12, the rear portion left end of machine case 1 is provided with supersonic generator 13.

In the embodiment, a cleaning cylinder 5 in a cleaning cavity 3 is arranged, a user opens an end cover 53 to place a hydraulic element to be cleaned on a base 51, the bottom end of the cleaning cylinder 5 is connected with the output end of a cleaning cylinder motor driving assembly 8, when the device runs, the cleaning cylinder 5 rotates along with the cleaning cylinder motor driving assembly 8 to perform all-dimensional cleaning on the hydraulic element, the top end of the base 51 is tapered, the hydraulic element is always positioned on one side of the cleaning cylinder 5 and is continuously contacted with a rolling brush 52, the rolling brush 52 made of silica gel can effectively remove attachments on the surface of the hydraulic element without damaging the hydraulic element, after the hydraulic element is placed, the end cover is closed, a high-pressure water spray opening 7 is used for cleaning the cleaning liquid in the cleaning cylinder 3, a cleaning liquid system is arranged to adopt CRC cleaning liquid as a cleaning medium, and the CRC cleaning liquid does not corrode the surface of the hydraulic element, oxidation and the like, and has high oil removal speed, thorough oil removal and no trace. The cleaning solution has good solubility, is safe and nontoxic, and is efficient and environment-friendly. The cleaning solution is convenient and quick to use, the working efficiency of the device can be effectively improved, when the cleaning solution is filled to a proper position, the cover plate is closed, the control panel 2 controls the ultrasonic generator 13 to operate, the cleaning barrel motor driving assembly 8 to operate, the ultrasonic vibrator 6 at the rear part of the cleaning cavity 3 is arranged, when the device operates, the hydraulic element is cleaned by generating ultrasonic waves, and because the energy of the ultrasonic waves can penetrate through fine gaps and small holes, the ultrasonic cleaning effect on parts with blind holes, deep holes, bent holes, cavities and slits is better. Meanwhile, a plurality of small and medium-sized parts can be simultaneously immersed in the cleaning liquid for cleaning in the cleaning barrel 3, and the assembly parts can be directly cleaned without being disassembled. The general technological processes of oil removal, rust prevention, phosphorization and the like can be finished only in 2-3 min under the action of ultrasonic waves, the speed can be increased by several times or even dozens of times compared with that of the traditional method, and the cleaning cleanliness can reach the highest level.

In the embodiment, after the hydraulic element is cleaned, a user takes the hydraulic element out of the cleaning barrel 3, the cleaned hydraulic element is placed on the drying tray 9 in the drying cavity 4, the bottom end of the tray base 91 is arranged to penetrate through the drying cavity 4 to be connected with the output end of the drying tray motor driving assembly 12, when the device is operated, the drying tray 9 drives the assembly 12 to rotate through the drying tray motor, so that the hydraulic element is heated in all directions, the drying efficiency is improved, the drainage through holes uniformly distributed on the water filtering tray 93 are arranged, the water on the hydraulic element can flow out conveniently, the control panel 2 controls the operation of the electric heating lamp group 10, the drying tray motor driving assembly 12 and the fan 14, closes the cover plate, carry out drying process to hydraulic component, set up 14 cooperation electric heat banks 10 of fan and dry to hydraulic component, avoid the tradition to dry the process and gather dust easily again and water stain causes the corruption scheduling problem to hydraulic component surface.

Furthermore, a control system and data processing software are arranged in the control panel 2, a display screen and a plurality of groups of control buttons are arranged at the top end of the control panel 2, and the high-pressure water spray opening 7, the cleaning drum motor driving assembly 8, the electric heating lamp group 10, the drying tray motor driving assembly 12, the ultrasonic generator 13 and the fan 14 are electrically connected with the control panel 2.

In this embodiment, set up 2 built-in control systems of control panel and data processing software, display screen and multiunit control button on 2 tops of control panel, and high pressure water jet 7, wash bowl motor drive assembly 8, electric heat banks 10, stoving tray motor drive assembly 12, supersonic generator 13 and

fan

14 and 2 electric connection of control panel, make things convenient for user of service operating means, the abluent time and dynamics are adjusted in the setting, the time and the temperature of stoving are adjusted in the setting, set up the display screen on 2 tops of control panel, make things convenient for user of service to know the operating condition of current device directly perceived.

Furthermore, the top ends of the cleaning cavity 3 and the drying cavity 4 are both provided with a cover plate through a rotating shaft in a connecting manner, an inner view port is arranged at the middle position of the cover plate, and the inner view port is made of high-temperature-resistant tempered glass.

In this embodiment, set up the apron that

cleaning chamber

3 and 4 tops in stoving chamber all are connected through the pivot, the intermediate position of apron is provided with interior viewport, and the material of interior viewport is high temperature resistant toughened glass. When the device moves, press the apron, prevent that the washing liquid in the washing chamber 3 from overflowing, guarantee that the heat does not run off in the stoving chamber 4, set up the high temperature resistant toughened glass in the middle of the apron and go into the viewport, make things convenient for user of service observation device inside behavior, avoid because of unable inside condition of observing, excessively wash or the hydraulic component of drying, cause the component damage.

Further, wash bowl 5 includes base 51, and wash chamber 3 is passed to base 51's bottom and is connected with the output of wash bowl motor drive assembly 8, and base 51 and the contact part who washs chamber 3 are provided with the sealing ring, and base 51's top sets up to the toper, and base 51's bottom evenly is provided with a plurality of round brushes 52 along the circumference, and the material of round brush 52 is silica gel, and the top of round brush 52 is provided with end cover 53.

In this embodiment, the bottom end of the cleaning cylinder 5 is connected to the output end of the cleaning cylinder motor driving assembly 8, when the device is operated, the cleaning cylinder 5 rotates along with the cleaning cylinder motor driving assembly 8, for the all-round cleaning of the hydraulic element, the top end taper of the base 51 is arranged, so that the hydraulic element is always positioned on one side of the cleaning cylinder 5 and continuously contacts with the rolling brush 52, the rolling brush 52 made of the silica gel is made of the silica gel, and the rolling brush 52 made of the silica gel can effectively remove the surface attachments of the hydraulic element and does not damage the hydraulic element.

Further, stoving tray 9 includes tray base 91, and the bottom of tray base 91 is passed stoving chamber 4 and is connected with the output of stoving tray motor drive assembly 12, and the contact part in tray base 91 and stoving chamber 4 is provided with the sealing ring, and the top of tray base 91 is provided with drainage dish 93, is provided with evenly distributed's drainage through-hole on the drainage dish 93, is provided with a plurality of connecting rods 92 along circumference evenly distributed between drainage dish 93 and tray base 91.

In this embodiment, the bottom end of the tray base 91 is connected to the output end of the drying chamber 4 and the drying tray motor driving assembly 12, when the device is operated, the drying tray 9 rotates through the drying tray motor driving assembly 12, so that the hydraulic element is heated in all directions, the drying efficiency is improved, the drainage through holes uniformly distributed on the water filtering tray 93 are arranged, and the water on the hydraulic element can flow out conveniently.

Further, the ultrasonic vibrator 6 is connected with an output end of an ultrasonic generator 13, and the air outlet 11 is connected with an output end of a fan 14.

In the present embodiment, the ultrasonic vibrator 6 in the cleaning cylinder 3 is provided, and when the apparatus is operated, the hydraulic component is cleaned by generating ultrasonic waves, and the energy of the ultrasonic waves can penetrate through fine gaps and small holes, so that the ultrasonic cleaning is more effective in cleaning parts having blind holes, deep holes, bent holes, cavities, and slits. Meanwhile, a plurality of small and medium-sized parts can be simultaneously immersed in the cleaning liquid for cleaning in the cleaning barrel 3, and the assembly parts can be directly cleaned without being disassembled. The general technological processes of oil removal, rust prevention, phosphorization and the like can be finished only in 2-3 min under the action of ultrasonic waves, the speed can be increased by several times or even dozens of times compared with that of the traditional method, and the cleaning cleanliness can reach the highest level.

Further, the high-pressure water jet 7 is connected to an external cleaning solution system through a pipeline, and the cleaning solution system adopts CRC cleaning solution as a cleaning medium.

In the embodiment, the cleaning liquid system is arranged, the CRC cleaning liquid is used as the cleaning medium, the CRC cleaning liquid has no phenomena of corrosion, oxidation and the like on the surface of the hydraulic element, the oil removal speed is high, the oil removal is thorough, and no trace is left. The cleaning solution has good solubility, is safe and nontoxic, and is efficient and environment-friendly. The cleaning liquid is convenient and quick to use, and the working efficiency of the device can be effectively improved.

Furthermore, the left end of the cleaning cavity 3 is provided with a water outlet communicated with the outside, and the right end of the drying cavity 4 is provided with a water outlet communicated with the outside.

In this embodiment, set up the delivery port with external intercommunication on washing chamber 3, the stoving chamber 4, after the device washs the stoving and finishes, open the delivery port, emit muddy washing liquid, avoid the impurity in the washing liquid to corrode device internals, increase the life of device.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. A hydraulic element cleaning machine comprises a machine case (1) and is characterized in that a control panel (2) is arranged at the top end of the rear portion of the machine case (1), a cleaning cavity (3) is arranged at the left end of the front portion of the machine case (1), a drying cavity (4) is arranged at the right end of the front portion of the machine case (1), a cleaning barrel (5) is arranged at the middle position in the cleaning cavity (3), an ultrasonic vibrator (6) is arranged on the rear wall in the cleaning cavity (3), a plurality of high-pressure water spraying ports (7) are uniformly arranged on the inner side wall of the cleaning cavity (3), a cleaning barrel motor driving assembly (8) is arranged at the bottom end of the cleaning barrel (5), a drying tray (9) is arranged at the middle position in the drying cavity (4), an electric heating lamp group (10) is arranged on the rear wall in the drying cavity (4), and a plurality of air outlets (11) are uniformly arranged on the inner side wall of the drying cavity, the drying machine is characterized in that a drying tray motor driving assembly (12) is arranged at the bottom end of the drying tray (9), an ultrasonic generator (13) is arranged at the left end of the rear portion of the case (1), and a fan (14) is arranged at the right end of the rear portion of the case (1).

2. The hydraulic component cleaning machine according to claim 1, wherein the control panel (2) is internally provided with a control system and data processing software, the top end of the control panel (2) is provided with a display screen and a plurality of groups of control buttons, and the high-pressure water spray nozzle (7), the cleaning cylinder motor driving assembly (8), the electric heating lamp group (10), the drying tray motor driving assembly (12), the ultrasonic generator (13) and the fan (14) are electrically connected with the control panel (2).

3. The hydraulic component cleaning machine as claimed in claim 1, wherein the top ends of the cleaning chamber (3) and the drying chamber (4) are respectively provided with a cover plate by a rotating shaft, an inner view port is arranged in the middle of the cover plate, and the inner view port is made of high temperature resistant tempered glass.

4. The hydraulic component cleaning machine according to claim 1, wherein the cleaning barrel (5) comprises a base (51), the bottom end of the base (51) penetrates through the cleaning cavity (3) to be connected with the output end of the cleaning barrel motor driving assembly (8), a sealing ring is arranged at the contact part of the base (51) and the cleaning cavity (3), the top end of the base (51) is arranged in a conical shape, a plurality of rolling brushes (52) are uniformly arranged at the bottom end of the base (51) along the circumference, the rolling brushes (52) are made of silica gel, and the top ends of the rolling brushes (52) are provided with end covers.

5. The hydraulic element cleaning machine as claimed in claim 1, wherein the drying tray (9) comprises a tray base (91), the bottom end of the tray base (91) passes through the drying cavity (4) to be connected with the output end of the drying tray motor driving assembly (12), a sealing ring is arranged at the contact part of the tray base (91) and the drying cavity (4), a water filtering disc (93) is arranged above the tray base (91), uniformly distributed drainage through holes are arranged on the water filtering disc (93), and a plurality of connecting rods (92) uniformly distributed along the circumference are arranged between the water filtering disc (93) and the tray base (91).

6. A hydraulic component cleaning machine according to claim 1, wherein the ultrasonic vibrator (6) is connected to the output of an ultrasonic generator (13), and the air outlet (11) is connected to the output of a fan (14).

7. A hydraulic component cleaning machine according to claim 1, characterized in that the high-pressure water jets (7) are connected by means of pipes to an external cleaning fluid system, which employs CRC cleaning fluid as cleaning medium.

8. A hydraulic component cleaning machine according to claim 1, characterized in that the left end of the cleaning chamber (3) is provided with a water outlet communicating with the outside, and the right end of the drying chamber (4) is provided with a water outlet communicating with the outside.