CN211620653U - Device for automatically replenishing emery on line - Google Patents
Device for automatically replenishing emery on line Download PDFInfo
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- CN211620653U CN211620653U CN201922423231.4U CN201922423231U CN211620653U CN 211620653 U CN211620653 U CN 211620653U CN 201922423231 U CN201922423231 U CN 201922423231U CN 211620653 U CN211620653 U CN 211620653U
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Abstract
The utility model provides a be used for online automatic device of replenishing of carborundum, its characterized in that is including the storage sand container, fixing device, apron, agitator, constant speed pump and the conveyer pipe of taking the scale, the storage sand container and the agitator of taking the scale are by fixing device fixed stay, the container lateral wall bottom of taking the scale is equipped with the liquid outlet, the constant speed pump is equipped with inlet and liquid outlet, the liquid outlet of the storage sand container of taking the scale passes through the conveyer pipe intercommunication with the inlet of constant speed pump, and the liquid outlet of constant speed pump passes through the conveyer pipe intercommunication with the plating bath storage tank, the impeller of agitator sets up in the storage sand container of taking the scale.
Description
Technical Field
The invention belongs to the field of carborundum electroplating, and particularly relates to an online automatic carborundum adding device.
Background
In the production process of the diamond wire, electroplating is mainly divided into three stages: preplating, sanding and thickening, wherein in the sanding stage, main raw material carborundum in the plating solution can be electroplated on the diamond wire, so that the content of the carborundum in the plating solution can be gradually reduced along with the production, and the edge emergence rate of the diamond wire can be gradually reduced. In order to ensure the content of the emery in the plating solution, carborundum needs to be continuously added into the plating solution in the production process. At present, most of the methods of manual timed and quantitative addition are time-consuming and labor-consuming, and in the actual operation process, the problems that the fluctuation difference of the carborundum content of plating solution is large and the finished diamond wire is unstable are caused.
CN208150396 discloses a speed-adjustable automatic corundum adding device, which comprises a rack, a sand storage tank conveyor, a conveying belt, a support and a corundum plating solution tank, wherein the conveyor is arranged at the upper end of the rack, the conveying belt is arranged on the conveyor, the corundum plating solution tank is arranged below the conveying belt, the sand storage tank is arranged above the conveying belt through the support, the lower end of the sand storage tank is provided with a discharge port, the discharge port of the sand storage tank is abutted against the conveying belt, the conveying belt is provided with an opening, and a steel wire mesh is arranged in the opening; a rotating shaft is arranged in the sand storage tank, a crushing blade is arranged on the rotating shaft, and a first motor is arranged at the upper end of the sand storage tank; the bottom of the carborundum plating solution tank is provided with a stirring paddle; the utility model discloses an opening on the conveyer belt adds diamond dust to diamond dust plating bath inslot, and the speed through the control conveyer belt realizes accurate control of diamond dust addition amount and continuous, the interpolation steadily of diamond dust. In this way, although automatic addition is generally realized, the addition of the diamond grains is still added at intervals, and the content of the diamond grains in the plating solution can generate regular small fluctuation, which causes the problem of unstable quality of the diamond wires.
SUMMERY OF THE UTILITY MODEL
In order to overcome the not enough among the above-mentioned prior art, the utility model provides a device that is arranged in online automatic interpolation of diamond dust in buddha's warrior attendant line production process, concrete technical scheme is: the utility model provides a be used for online automatic device of replenishing of carborundum, its characterized in that is including the storage sand container, fixing device, agitator, constant speed pump and the conveyer pipe of taking the scale, the storage sand container and the agitator of taking the scale are by fixing device fixed stay, the container lateral wall bottom of taking the scale is equipped with the liquid outlet, the constant speed pump is equipped with inlet and liquid outlet, the liquid outlet of the storage sand container of taking the scale passes through the conveyer pipe intercommunication with the inlet of constant speed pump, and the liquid outlet of constant speed pump passes through the conveyer pipe intercommunication with the storage tank of plating bath, the impeller of agitator sets up in the storage sand container of taking the scale.
The stirrer is controlled by a motor and can provide three stirring speeds of low speed, medium speed and high speed, and in the working process, the stirrer is driven by the motor to continuously stir the carborundum solution, so that the carborundum is uniformly distributed in the solution.
The constant speed pump has adjustable rotating speed and is used for pumping the carborundum solution in the graduated sand storage container and realizing the function of controlling the flow rate to control the addition amount of the carborundum.
The sand storage container with scales is provided with a cover plate which can be opened and closed.
The volume of the sand storage container with scales is 4-8L.
The utility model discloses a technical scheme's beneficial effect: the continuous automatic diamond sand replenishing is realized simultaneously with the manufacturing process, and the device can continuously and stably add diamond sand into the plating solution in the whole production process, so that the stability of the content of the diamond sand in the plating solution is ensured, and the quality of the finished diamond wire is ensured.
Drawings
FIG. 1 is a schematic diagram of an on-line automatic corundum supplementing device.
Wherein: 1-a sand storage container with scales; 2-a fixing device; 3-a constant speed pump; 4-a conveying pipe; 5-cover plate; 6-a stirrer; 61-stirring impeller; 7-plating bath storage tank.
Detailed Description
As shown in the attached figure 1, the online automatic corundum supplementing device is characterized by comprising a graduated sand storage container 1, a fixing device 2, a cover plate 5, a stirrer 6, a constant speed pump 3 and a conveying pipe 4, wherein the graduated sand storage container 1 and the stirrer 6 are fixedly supported by the fixing device 2, a liquid outlet is formed in the bottom of the side wall of the graduated sand storage container 1, the constant speed pump 3 is provided with a liquid inlet and a liquid outlet, the liquid outlet of the graduated sand storage container 1 is communicated with the liquid inlet of the constant speed pump 3 through the conveying pipe 4, the liquid outlet of the constant speed pump 3 is communicated with a plating bath storage tank 7 through the conveying pipe 4, a stirring impeller 61 of the stirrer 6 is arranged in the graduated sand storage container 1, the stirrer 6 is controlled by a motor and can provide three stirring speeds of low speed, medium speed and high speed, and in the working process, the stirrer 6 continuously stirs a carborundum solution under the driving of the motor, so that the carborundum is uniformly distributed in the solution. The rotating speed of the constant speed pump 3 is adjustable, and the constant speed pump is used for pumping the carborundum solution in the sand storage container 1 with scales and realizing the function of controlling the flow rate to control the addition amount of the carborundum. The sand storage container 1 with the scales is provided with the openable cover plate, the capacity of the sand storage container with the scales is 5L, and the capacity requirement of adding carborundum and pure water every day is met.
The working principle is as follows: the method comprises the steps of calculating the amount of diamond sand required to be added every day according to the detection result of the content of the diamond sand in daily plating solution and the consumption of every day, adding the diamond sand required to be added every day into a graduated sand storage container at regular time, determining a proper stirring speed after adding corresponding pure water according to the addition amount of the diamond sand, starting a stirrer to uniformly mix the diamond sand into the pure water, starting a constant speed pump, selecting a proper rotating speed, pumping the mixed liquid of the diamond sand and the pure water in the sand storage container into a plating tank, and continuously and stably achieving the purpose of adding the diamond sand into the plating tank.
Claims (5)
1. The utility model provides a be used for online automatic device of replenishing of carborundum, its characterized in that is including the storage sand container, fixing device, agitator, constant speed pump and the conveyer pipe of taking the scale, the storage sand container and the agitator of taking the scale are by fixing device fixed stay, the container lateral wall bottom of taking the scale is equipped with the liquid outlet, the constant speed pump is equipped with inlet and liquid outlet, the liquid outlet of the storage sand container of taking the scale passes through the conveyer pipe intercommunication with the inlet of constant speed pump, and the liquid outlet of constant speed pump passes through the conveyer pipe intercommunication with the storage tank of plating bath, the impeller of agitator sets up in the storage sand container of taking the scale.
2. The device as claimed in claim 1, wherein the stirrer is controlled by a motor to provide a low-speed, a medium-speed, and a high-speed stirring speed.
3. The device for automatically replenishing emery on line according to claim 1, wherein the rotation speed of the constant speed pump is adjustable to control the flow rate of the emery.
4. The device as claimed in claim 1, wherein the graduated sand container is provided with a cover plate which can be opened and closed.
5. The device as claimed in claim 1, wherein the graduated sand storage container has a capacity of 4-8L.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922423231.4U CN211620653U (en) | 2019-12-30 | 2019-12-30 | Device for automatically replenishing emery on line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922423231.4U CN211620653U (en) | 2019-12-30 | 2019-12-30 | Device for automatically replenishing emery on line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211620653U true CN211620653U (en) | 2020-10-02 |
Family
ID=72633431
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922423231.4U Active CN211620653U (en) | 2019-12-30 | 2019-12-30 | Device for automatically replenishing emery on line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211620653U (en) |
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2019
- 2019-12-30 CN CN201922423231.4U patent/CN211620653U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 223800 No.18, Qixiashan Road, Susu Industrial Park, Suqian City, Jiangsu Province Patentee after: Jiangsu Jucheng Diamond Technology Co.,Ltd. Address before: 223800 No.18, Qixiashan Road, Susu Industrial Park, Sucheng District, Suqian City, Jiangsu Province Patentee before: JIANGSU JUCHENG DIAMOND TECHNOLOGY Co.,Ltd. |
|
| CP03 | Change of name, title or address |