A kind of environment-friendly automatic feeding system of three-roller grinder with variable-frequency governor
Technical field
The utility model relates to a kind of milling apparatus, relates in particular to a kind of environment-friendly automatic feeding system of three-roller grinder with variable-frequency governor.
Background technology
Three-roll grinder is mainly used in slurries such as various paint, printing ink, pigment, is specially adapted to grind the dispersion viscosity height and the thin product of granularity requirements.This three-roll grinder reaches grinding effect by the surperficial mutual extrusion of three rollers of level and the friction of friction speed.Three-roll grinder has three rollers to be installed on the frame made of iron, needs level to install, and the center in a straight line.But level is installed, or inclination is arranged slightly.The steel roller can hollow, the water flowing cooling.Material adds between central roll and back roller.Because the direction of rotation difference of three rollers (rotating speed from then increase in turn forward), the roller spacing is adjustable, just produces good abrasive action.Material is installed in the preliminary roller front after grinding scraper scrapes.Plant operations personnel need constantly to add slurry in three-roll grinder, continue to produce.
Because the roller of existing three-roll grinder all is directly exposed in the air, and material directly adds from the top between central roll and back roller, slurry on the three-roll grinder is exposed in the air in process of production always, organic matter in the slurry produces a large amount of organic gas, this a large amount of organic gas continues to evaporate in the air of workshop in production process, although organic gas toxicity is very little, but organic gas is an irritative gas, can certain spread effect be arranged to workshop three-roll grinder operating personnel's sense of smell and eyes.
And, has irritating organic gas in process of production, can continue volatilization in the workshop, in order to reduce the stimulation of organic gas to operating personnel, just the ventilation emission-reducing system need be installed in the workshop, and require to realize with big air quantity the quick displacement of workshop air in the unit interval in the ventilation emission-reducing system, corresponding blower motor also needs to select for use high-power, therefore the process of three-roll grinder ground slurry just needs a large amount of energy consumptions of additive decrementation to be used for vented exhaust.
Also will use active carbon in the ventilation emission-reducing system as the gas absorption material, three-roll grinder constantly produces a large amount of organic gas, causes the active carbon of ventilation emission-reducing system to change the frequency height, has increased extra production cost.
Because the roller of three-roll grinder is open structure, after the organic gas volatilization that organic matter produces, slurry production loss is big, the batching accuracy is greatly affected, needing regularly to add organic matter in process of production in three-roll grinder replenishes, entirely by operating personnel's experience, also need to carry out repeatedly viscosity test afterwards and come constantly to be controlled, when replenishing to guarantee the quality of slurry.
The material loading of three-roll grinder needs operating personnel that the charging that just lift to three-roll grinder on the slurry of grinding last time is uncovered, and pour three-roll grinder into, carry out the grinding of next time, move in circles, so could guarantee slurry according to normal abrasive successfully, labor intensity of operating personnel is big, and it is long to wait the time of waiting to lift ground slurry, the inefficiency that grinds, and the cost of labor height that grinds.
The utility model content
Technical problem to be solved in the utility model provides a kind of environment-friendly automatic feeding system of three-roller grinder with variable-frequency governor, it has the volatilization of the organic gas of minimizing, and saving ventilates reduces discharging energy consumption, improves the accuracy of batching, save labour turnover, improve the characteristics of grinding operating efficiency.
For solving the problems of the technologies described above, the utility model adopts following technical proposals: a kind of environment-friendly automatic feeding system of three-roller grinder with variable-frequency governor, it comprises three-roll grinder, and this three-roll grinder comprises frame made of iron, is installed in the blanket roller on the frame made of iron, middle roller and back roller and the scraper discharge bucket that is installed in the blanket roller front; The one slurry revolving pot that has agitating device is located at the scraper discharge bucket below of three-roll grinder, the feed end of one screw pump is communicated with the slurry revolving pot bottom by pipe fitting, the discharge end of this screw pump is connected with the pipe fitting group, the place, top during this pipe fitting group another port is located between roller and back roller.
The blanket roller of described three-roll grinder, middle roller, back roller and the top that is installed in the scraper discharge bucket of blanket roller front are provided with seal closure, sealing cover rear end and three-roll grinder rear wall sealing and fixing, seal closure front end and scraper discharge bucket upper edge coupling sealing and fixing, two ends, the seal closure left and right sides respectively with irony frame upper edge sealing and fixing preceding, that the roller left and right sides, neutralization back end wall is connected, the sealing cover is provided with the through hole that is spirally connected with pipe fitting group another port; Structure like this is ground expose portion with three-roll grinder and is all sealed, and only reserves the discharge hole for discharge of hopper, reduces organic organic gas volatilization in the material in the three-roll grinder process of lapping with this.
Corresponding blanket roller, middle roller, back roller and scraper discharge bucket position are provided with the clear sheet plate on the described seal closure, so that observe production process.
The described slurry revolving pot that has agitating device is made of pot body, detachable pot cover, three phase electric machine and agitating device; Bottom of pot body fixedly is communicated with by the pipe fitting screw thread with screw pump, and detachably folding pot cover is fastened on a pot body upper edge, and top, pot cover middle part wears and is fixed with three phase electric machine, and the three phase electric machine bottom bolting of pot cover lower surface has agitating device.
Described agitating device comprises paddle and the scraping blade of fixing with the paddle hinge; Three phase electric machine drives the paddle rotation of band scraping blade and stirs, and the slurry in the slurry revolving pot is evenly disperseed, and the scraping blade on the paddle rotates with paddle, and slurry can be trapped on the pot wall of slurry revolving pot.
Described screw pump is the screw pump that has the PLC variable-frequency governor; So that the flow of slurry in the pipe fitting is carried out speed governing according to the needs of slurry grinding step.
Operation principle
Slurry injects the slurry revolving pot, open three phase electric machine fixing on the slurry revolving pot pot cover, paddle that driving is connected with motor and the scraping blade on the paddle, slurry in the turnover pot is evenly stirred, open the screw pump switch, the slurry in the turnover pot is pumped in the totally enclosed three-roll grinder by the pipe fitting group, start the switch of three-roll grinder, slurry is carried out grinding operation, and the slurry of grinding can directly flow back to the slurry revolving pot along the scraper discharge bucket, so moves in circles and carries out process of lapping; In process of lapping, can directly observe the grinding situation of roller by the clear sheet plate, also can regulate the slurry flow in the pipe fitting group, to satisfy the process of lapping needs of different slurry finished products by the PLC variable-frequency governor on the screw pump.
The utility model is provided with seal closure at the grinding expose portion of existing three-roll grinder, reduced the volatilization of organic gas in the slurry, improved operating personnel's working environment, carried out because process of lapping is totally-enclosed, do not need high-power ventilation emission-reducing system, saved extra expenses; And the volatilizing loss of slurry is controlled in the setting of seal closure effectively, has improved the accuracy of batching, can improve the standardization level of production better; Automatical feeding system is set, and the material loading that can circulate has automatically alleviated operating personnel's physical labor intensity, grinds production efficiency and is improved, and the adjustable speed of screw pump has realized that accurate control slurry grinds to form the needs of different finished products.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model agitating device structural representation;
Fig. 3 is the utility model plan structure schematic diagram.
The specific embodiment
Shown in Fig. 1-3, a kind of environment-friendly automatic feeding system of three-roller grinder with variable-frequency governor, it comprises three-roll grinder 1, and this three-roll grinder 1 comprises frame 11 made of iron, is installed in blanket roller 12, middle roller 13 and back roller 14 on the frame 11 made of iron and the scraper discharge bucket 15 that is installed in blanket roller 12 fronts; The one slurry revolving pot 2 that has agitating device is located at scraper discharge bucket 15 belows of three-roll grinder 1, the feed end of one screw pump 3 is communicated with slurry revolving pot 2 bottoms by pipe fitting, the discharge end of this screw pump 3 is connected with pipe fitting group 4, the place, top of roller 13 and 14 of the rollers in back during these pipe fitting group 4 another port are located at.
The blanket roller 12 of described three-roll grinder 1, middle roller 13, back roller 14 and the top that is installed in the scraper discharge bucket 15 of blanket roller 12 fronts are provided with seal closure 16, sealing cover 16 rear ends and three-roll grinder 1 rear wall sealing and fixing, seal closure 16 front ends and scraper discharge bucket 15 upper edges coupling sealing and fixing, two ends, seal closure 16 left and right sides respectively with irony frame 11 upper edge sealing and fixing preceding, that the roller left and right sides, neutralization back end wall is connected, sealing cover 16 is provided with the through hole 161 that is spirally connected with pipe fitting group 4 another port.
Corresponding blanket roller 12, middle roller 13, back roller 14 and scraper discharge bucket 15 positions are provided with clear sheet plate 162 on the described seal closure 16.
The described slurry revolving pot 2 that has agitating device is made of pot body 21, detachable pot cover 22, three phase electric machine 23 and agitating device 24; Pot body 21 bottoms fixedly are communicated with by the pipe fitting screw thread with screw pump 3, detachable folding pot cover 22 is fastened on pot body 21 upper edges, top, pot cover 22 middle parts wears and is fixed with three phase electric machine 23, and the three phase electric machine 23 bottom bolting of pot cover 22 lower surfaces have agitating device 24.
Described agitating device 24 comprises paddle 241 and the scraping blade of fixing with paddle 241 hinges 242.
Described screw pump 3 is the screw pumps that have the PLC variable-frequency governor.
As mentioned above; a kind of environment-friendly automatic feeding system of three-roller grinder of the utility model with variable-frequency governor; described embodiment and figure; it is the utility model implementation result preferably; be not to be confined to the utility model; approximate, identical person such as structure every and of the present utility model, feature all should belong to the scope that the utility model is protected.