CN101664705B - Environment-friendly automatic feeding system of three-roller grinder - Google Patents

Environment-friendly automatic feeding system of three-roller grinder Download PDF

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Publication number
CN101664705B
CN101664705B CN2009101712375A CN200910171237A CN101664705B CN 101664705 B CN101664705 B CN 101664705B CN 2009101712375 A CN2009101712375 A CN 2009101712375A CN 200910171237 A CN200910171237 A CN 200910171237A CN 101664705 B CN101664705 B CN 101664705B
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roller
pot
pipe fitting
screw pump
slurry
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CN101664705A (en
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许显昌
许坚
罗海利
王凌
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Guangzhou Ruxing Technology Development Co.,Ltd.
Wuxi ruxing Technology Development Co., Ltd
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WUXI RUXING TECHNOLOGY DEVELOPMENT CO LTD
Guangzhou Ruxing Technology Development Co ltd
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Abstract

The invention relates to an environment-friendly automatic feeding system of a three-roller grinder, comprising the three-roller grinder which comprises an iron frame, a front roller, a middle roller and a back roller which are arranged on the iron frame, and a scraper discharging hopper arranged in front of the front roller; a slurry revolving pan provided with a stirring device is arranged below the scraper discharging hopper of the slurry revolving pan, a feeding end of a screw pump is communicated with the bottom of the slurry revolving pan via pipes, the discharging end of the screw pump is connected with a pipe group, the other port of the pipe group is arranged above the position between the middle roller and the back roller, the stirring device comprises a stirring paddle and a scraping sheet fixed on the hinge of the stirring paddle, the screw pump is provided with a PLC variable frequency governor, the pipe group is constructed by at least three demountable pipes, and the pipe group is provided with a flowmeter. The invention is characterized by reducing volatilization of organic gas, saving energy consumption for ventilation and emission reduction, enhancing accuracy of material blending, reducing manual cost, and improving working efficiency of grinding.

Description

A kind of environment-friendly automatic feeding system of three-roller grinder
Technical field
The present invention relates to a kind of milling apparatus, relate in particular to a kind of environment-friendly automatic feeding system of three-roller grinder.
Background technology
Three-roll grinder is mainly used in slurries such as various paint, printing ink, pigment, is specially adapted to grind the dispersion viscosity height and the thin product of granularity requirements.This three-roll grinder reaches grinding effect by the surperficial mutual extrusion of three rollers of level and the friction of friction speed.Three-roll grinder has three rollers to be installed on the frame made of iron, and the center in a straight line.But level is installed, or inclination is arranged slightly.The steel roller can hollow, the water flowing cooling.Material adds between central roll and back roller.Because the direction of rotation difference of three rollers, rotating speed from after increase in turn forward, the roller spacing is adjustable, just produces good abrasive action.Material is installed in the preliminary roller front after grinding scraper scrapes.Plant operations personnel need constantly to add slurry in three-roll grinder, continue to produce.
Because the roller of existing three-roll grinder all is directly exposed in the air, and material directly adds from the top between central roll and back roller, slurry on the three-roll grinder is exposed in the air in process of production always, organic matter in the slurry produces a large amount of organic gas, this a large amount of organic gas continues to evaporate in the air of workshop in production process, although organic gas toxicity is very little, but organic gas is an irritative gas, can certain spread effect be arranged to workshop three-roll grinder operating personnel's sense of smell and eyes.
And, has irritating organic gas in process of production, can continue volatilization in the workshop, in order to reduce the stimulation of organic gas to operating personnel, just the ventilation emission-reducing system need be installed in the workshop, and require to realize with big air quantity the quick displacement of workshop air in the unit interval in the ventilation emission-reducing system, corresponding blower motor also needs to select for use high-power, therefore the process of three-roll grinder ground slurry just needs a large amount of energy consumptions of additive decrementation to be used for vented exhaust.
Also will use active carbon in the ventilation emission-reducing system as the gas absorption material, three-roll grinder constantly produces a large amount of organic gas, causes the active carbon of ventilation emission-reducing system to change the frequency height, has increased extra production cost.
Because the roller of three-roll grinder is open structure, after the organic gas volatilization that organic matter produces, slurry production loss is big, the batching accuracy is greatly affected, needing regularly to add organic matter in process of production in three-roll grinder replenishes, entirely by operating personnel's experience, also need to carry out repeatedly viscosity test afterwards and come constantly to be controlled, when replenishing to guarantee the quality of slurry.
The material loading of three-roll grinder needs operating personnel that the charging that just lift to three-roll grinder on the slurry of grinding last time is uncovered, and pour three-roll grinder into, carry out the grinding of next time, move in circles, so could guarantee slurry according to dispatching from the factory normal abrasive successfully, labor intensity of operating personnel is big, and it is long to wait the time of waiting to lift ground slurry, the inefficiency that grinds, and the cost of labor height that grinds.
Summary of the invention
Technical problem to be solved by this invention provides a kind of environment-friendly automatic feeding system of three-roller grinder, and it has the volatilization of the organic gas of minimizing, and saving ventilates reduces discharging energy consumption, improves the accuracy of batching, saves labour turnover, and improves the characteristics of grinding operating efficiency.
For solving the problems of the technologies described above, the present invention adopts following technical proposals: a kind of environment-friendly automatic feeding system of three-roller grinder, it comprises three-roll grinder, and this three-roll grinder comprises frame made of iron, is installed in the blanket roller on the frame made of iron, middle roller and back roller and the scraper discharge bucket that is installed in the blanket roller front; The one slurry revolving pot that has agitating device is located at the scraper discharge bucket below of three-roll grinder, the feed end of one screw pump is communicated with the slurry revolving pot bottom by pipe fitting, the discharge end of this screw pump is connected with the pipe fitting group, the place, top during this pipe fitting group another port is located between roller and back roller.
The blanket roller of described three-roll grinder, middle roller, back roller and the top that is installed in the scraper discharge bucket of blanket roller front are provided with seal closure, sealing cover rear end and three-roll grinder rear wall sealing and fixing, seal closure front end and scraper discharge bucket upper edge coupling sealing and fixing, two ends, the seal closure left and right sides respectively with irony frame upper edge sealing and fixing preceding, that the roller left and right sides, neutralization back end wall is connected, the sealing cover is provided with the through hole that is spirally connected with pipe fitting group another port; Structure like this is ground expose portion with three-roll grinder and is all sealed, and only reserves the discharge hole for discharge of hopper, reduces organic organic gas volatilization in the material in the three-roll grinder process of lapping with this.
Corresponding blanket roller, middle roller, back roller and scraper discharge bucket position are provided with the clear sheet plate on the described seal closure, so that observe production process.
The described slurry revolving pot that has agitating device is made of pot body, detachable pot cover, three phase electric machine and agitating device; Bottom of pot body fixedly is communicated with by the pipe fitting screw thread with screw pump, and detachably folding pot cover is fastened on a pot body upper edge, and top, pot cover middle part wears and is fixed with three phase electric machine, and the three phase electric machine bottom bolting of pot cover lower surface has agitating device.
Described agitating device comprises paddle and the scraping blade of fixing with the paddle hinge; Three phase electric machine drives the paddle rotation of band scraping blade and stirs, and the slurry in the slurry revolving pot is evenly disperseed, and the scraping blade on the paddle rotates with paddle, and slurry can be trapped on the pot wall of slurry revolving pot.
Described screw pump is single-screw (single screw) pump, Quimby pump or the three screw pump that has the PLC variable-frequency governor; So that the flow of slurry in the pipe fitting is carried out speed governing according to the needs of slurry grinding step.
Described pipe fitting group is made of at least three dismountable pipe fittings; So that the maintenance of the cleaning of pipe fitting and equipment.
Described pipe fitting group is provided with flowmeter, with the flow of slurry in the demonstration pipe fitting, and by PLV variable-frequency governor control screw pump flow, and then control each model slurry finished product process.
Operation principle
Slurry injects the slurry revolving pot, open three phase electric machine fixing on the slurry revolving pot pot cover, paddle that driving is connected with motor and the scraping blade on the paddle, slurry in the turnover pot is stirred, open the screw pump switch, the slurry in the turnover pot is pumped in the totally enclosed three-roll grinder by the pipe fitting group, start the switch of three-roll grinder, slurry is carried out grinding operation, and the slurry of grinding can directly flow back to the slurry revolving pot along the scraper discharge bucket, so moves in circles and carries out process of lapping; In process of lapping, can directly observe the grinding situation of roller by the clear sheet plate, also can regulate the slurry flow in the pipe fitting group, to satisfy the process of lapping needs of different slurry finished products by the flow indication of flowmeter and the PLC variable-frequency governor on the screw pump.
The present invention is provided with seal closure at the grinding expose portion of existing three-roll grinder, reduced the volatilization of organic gas in the slurry, improved operating personnel's working environment, carried out because process of lapping is totally-enclosed, do not need high-power ventilation emission-reducing system, saved and outer spending; And the volatilizing loss of slurry is controlled in the setting of seal closure effectively, and the accuracy of prescription is guaranteed, can improve the standardization level of production better; Automatical feeding system is set, and the material loading that can circulate has automatically alleviated operating personnel's physical labor intensity, grinds production efficiency and is improved.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is an agitating device structural representation of the present invention;
Fig. 3 is a plan structure schematic diagram of the present invention.
The specific embodiment
Shown in Fig. 1-3, a kind of environment-friendly automatic feeding system of three-roller grinder, it comprises three-roll grinder 1, and this three-roll grinder 1 comprises frame 11 made of iron, is installed in blanket roller 12, middle roller 13 and back roller 14 on the frame 11 made of iron and the scraper discharge bucket 15 that is installed in blanket roller 12 fronts; The one slurry revolving pot 2 that has agitating device is located at scraper discharge bucket 15 belows of three-roll grinder 1, the feed end of one screw pump 3 is communicated with slurry revolving pot 2 bottoms by pipe fitting, the discharge end of this screw pump 3 is connected with pipe fitting group 4, the place, top of roller 13 and 14 of the rollers in back during these pipe fitting group 4 another port are located at.
The blanket roller 12 of described three-roll grinder 1, middle roller 13, back roller 14 and the top that is installed in the scraper discharge bucket 15 of blanket roller 12 fronts are provided with seal closure 16, sealing cover 16 rear ends and three-roll grinder 1 rear wall sealing and fixing, seal closure 16 front ends and scraper discharge bucket 15 upper edges coupling sealing and fixing, two ends, seal closure 16 left and right sides respectively with irony frame 11 upper edge sealing and fixing preceding, that the roller left and right sides, neutralization back end wall is connected, sealing cover 16 is provided with the through hole 161 that is spirally connected with pipe fitting group 4 another port.
Corresponding blanket roller 12, middle roller 13, back roller 14 and scraper discharge bucket 15 positions are provided with clear sheet plate 162 on the described seal closure 16.
The described slurry revolving pot 2 that has agitating device is made of pot body 21, detachable pot cover 22, three phase electric machine 23 and agitating device 24; Pot body 21 bottoms fixedly are communicated with by the pipe fitting screw thread with screw pump 3, detachable folding pot cover 22 is fastened on pot body 21 upper edges, top, pot cover 22 middle parts wears and is fixed with three phase electric machine 23, and the three phase electric machine 23 bottom bolting of pot cover 22 lower surfaces have agitating device 24.
Described agitating device 24 comprises paddle 241 and the scraping blade of fixing with paddle 241 hinges 242.
Described screw pump 3 is the single-screw (single screw) pumps that have the PLC variable-frequency governor.
Described pipe fitting group 4 is made of five dismountable pipe fittings.
Described pipe fitting group 4 is provided with flowmeter 41.
As mentioned above, a kind of environment-friendly automatic feeding system of three-roller grinder of the present invention, described embodiment and figure; it is the present invention's implementation result preferably; be not to be confined to the present invention, approximate, identical person such as structure every and of the present invention, feature all should belong to the scope of protection of the invention.

Claims (1)

1. environment-friendly automatic feeding system of three-roller grinder, it comprises three-roll grinder, this three-roll grinder comprises frame made of iron, is installed in the blanket roller on the frame made of iron, middle roller and back roller and the scraper discharge bucket that is installed in the blanket roller front; It is characterized in that: a slurry revolving pot that has agitating device is located at the scraper discharge bucket below of three-roll grinder, the feed end of one screw pump is communicated with the slurry revolving pot bottom by pipe fitting, place, top during discharge end connecting tube group one end of this screw pump, this pipe fitting group another port are located between roller and back roller; The blanket roller of described three-roll grinder, middle roller, back roller and the top that is installed in the scraper discharge bucket of blanket roller front are provided with seal closure, sealing cover rear end and three-roll grinder rear wall sealing and fixing, seal closure front end and scraper discharge bucket upper edge coupling sealing and fixing, two ends, the seal closure left and right sides respectively with irony frame upper edge sealing and fixing preceding, that the roller left and right sides, neutralization back end wall is connected, the sealing cover is provided with the through hole that is spirally connected with pipe fitting group another port; Corresponding blanket roller, middle roller, back roller and scraper discharge bucket position are provided with the clear sheet plate on the described seal closure; The described slurry revolving pot that has agitating device is made of pot body, detachable pot cover, three phase electric machine and agitating device; Bottom of pot body fixedly is communicated with by the pipe fitting screw thread with screw pump, and detachably folding pot cover is fastened on a pot body upper edge, and top, pot cover middle part wears and is fixed with three phase electric machine, and the three phase electric machine bottom bolting of pot cover lower surface has agitating device; Described agitating device comprises paddle and the scraping blade of fixing with the paddle hinge; Described screw pump is single-screw (single screw) pump, Quimby pump or the three screw pump that has the PLC variable-frequency governor; Described pipe fitting group is made of at least three dismountable pipe fittings; Described pipe fitting group is provided with flowmeter.
CN2009101712375A 2009-08-25 2009-08-25 Environment-friendly automatic feeding system of three-roller grinder Active CN101664705B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102784678A (en) * 2012-08-03 2012-11-21 苏州市博来特油墨有限公司 Ink grinding device capable of adjusting liquid level automatically
CN105879962B (en) * 2016-05-27 2018-10-30 嘉善君圆新材料科技有限公司 The three-stage roll mill of circular grinding
CN107866300A (en) * 2017-11-12 2018-04-03 方文祥 A kind of environment-friendly automatic feeding system of three-roller grinder with agitating device
CN113000172A (en) * 2021-03-29 2021-06-22 蔡腾 Paediatrics is ground into powder equipment with medicine punching press

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2868410Y (en) * 2005-11-16 2007-02-14 杨定一 Three-roller-feeding automatic flour mill
DE102006023299B3 (en) * 2006-05-18 2007-08-23 Illig Maschinenbau Gmbh & Co. Kg Plastic foil thermoforming machine has transport grip lifting leading edge of waste material for transfer to shredder station
CN200984520Y (en) * 2006-07-24 2007-12-05 况水根 Multi-roller grinding experiment dispersion machine
CN101234360A (en) * 2007-11-21 2008-08-06 京东方科技集团股份有限公司 Grinding dispersion device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2868410Y (en) * 2005-11-16 2007-02-14 杨定一 Three-roller-feeding automatic flour mill
DE102006023299B3 (en) * 2006-05-18 2007-08-23 Illig Maschinenbau Gmbh & Co. Kg Plastic foil thermoforming machine has transport grip lifting leading edge of waste material for transfer to shredder station
CN200984520Y (en) * 2006-07-24 2007-12-05 况水根 Multi-roller grinding experiment dispersion machine
CN101234360A (en) * 2007-11-21 2008-08-06 京东方科技集团股份有限公司 Grinding dispersion device

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Address before: 510663 floors 1-2, main building, No. 883, Shenzhou Road, Guangzhou Science City, Luogang District, Guangzhou City, Guangdong Province

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