CN211613635U - Intelligent ultrasonic cleaning machine - Google Patents
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- CN211613635U CN211613635U CN202020128013.8U CN202020128013U CN211613635U CN 211613635 U CN211613635 U CN 211613635U CN 202020128013 U CN202020128013 U CN 202020128013U CN 211613635 U CN211613635 U CN 211613635U
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- 238000004506 ultrasonic cleaning Methods 0.000 title claims description 19
- 238000004140 cleaning Methods 0.000 claims abstract description 43
- 239000007788 liquid Substances 0.000 claims abstract description 41
- 230000005611 electricity Effects 0.000 claims abstract 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 239000012535 impurity Substances 0.000 claims description 14
- 238000007605 air drying Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 3
- 241001330002 Bambuseae Species 0.000 claims description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 3
- 239000011425 bamboo Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 238000005406 washing Methods 0.000 abstract description 5
- 239000012459 cleaning agent Substances 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000005507 spraying Methods 0.000 description 9
- 230000003028 elevating effect Effects 0.000 description 5
- 210000000476 body water Anatomy 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 230000001174 ascending effect Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及超声波清洗设备领域,尤其是涉及一种智能超声波清洗机。The utility model relates to the field of ultrasonic cleaning equipment, in particular to an intelligent ultrasonic cleaning machine.
背景技术Background technique
目前,超声波清洗机广泛应用于表面喷涂处理行业、机械行业、电子行业、医疗行业、半导体行业等。其原理是先由超声波发生器发生处高频的震荡信号,随后通过换能器将其转化为高频机械震荡并传播到液池中的清洗溶剂中,超声波在清洗溶剂中不断辐射并使得液体内产生大量微小气泡,气泡在超声波传递的负压区不断生长,在正压区气泡迅速增大并突然闭合,闭合时产生的冲击波可以迅速破坏附着在物体表面的不溶性污物,并使其分散在清洗溶剂中,以此达到对物品进行清洗的目的。At present, ultrasonic cleaning machines are widely used in surface spraying treatment industry, machinery industry, electronics industry, medical industry, semiconductor industry, etc. The principle is to first generate a high-frequency oscillation signal from the ultrasonic generator, and then convert it into a high-frequency mechanical oscillation through the transducer and transmit it to the cleaning solvent in the liquid pool. The ultrasonic wave is continuously radiated in the cleaning solvent and makes the liquid. A large number of tiny bubbles are generated inside, and the bubbles continue to grow in the negative pressure area transmitted by the ultrasonic wave. In the positive pressure area, the bubbles rapidly increase and suddenly close. The shock wave generated during closing can quickly destroy the insoluble dirt attached to the surface of the object and disperse it. In the cleaning solvent, in order to achieve the purpose of cleaning the article.
现有技术中,公开号为CN209577605U的中国实用新型专利公开了一种超声波清洗设备,包括清洗槽体、溢流盒,所述清洗槽体底部设有污水排出口,清洗槽体下方设有掏渣口,掏渣口左右两侧设有存放管,存放管内放置有超声波发生器,超声波发生器一端插进到清洗槽体内,超声波发生器另一端固定于存放管内,所述清洗槽体上方一侧设有槽体蓄水槽,槽体蓄水槽上设有第二出液孔,清洗槽体上方另一侧设有槽体进液孔,所述溢流盒设于清洗槽体上方,清洗槽体从溢流盒底部插入到溢流盒内,溢流盒一侧底部设有盒体蓄水槽。本实用新型利用超声波的工作原理来清洗材料,提高了清洗的速度,清洗排量少,起到节能减排的效果;而且本实用新型的超声波清洗槽还具有良好的底面清洗效果。In the prior art, the Chinese utility model patent with the publication number CN209577605U discloses an ultrasonic cleaning device, including a cleaning tank body and an overflow box. The slag port, the left and right sides of the slag extraction port are provided with storage pipes, and an ultrasonic generator is placed in the storage pipe. One end of the ultrasonic generator is inserted into the cleaning tank, and the other end of the ultrasonic generator is fixed in the storage pipe. There is a tank body water storage tank on the side, a second liquid outlet hole is arranged on the tank body water storage tank, and a tank body liquid inlet hole is arranged on the other side above the cleaning tank body, and the overflow box is arranged above the cleaning tank body. The body is inserted into the overflow box from the bottom of the overflow box, and the bottom of one side of the overflow box is provided with a box body water tank. The utility model utilizes the working principle of ultrasonic waves to clean materials, improves the cleaning speed, reduces the cleaning displacement, and achieves the effect of energy saving and emission reduction; and the ultrasonic cleaning tank of the utility model also has a good bottom surface cleaning effect.
上述现有技术方案存在以下缺陷:在实际使用的过程中,需要人工将待清洗的物品放入超声波清洗设备内,清洗完成后再人工从清洗设备内取出。取出后物品表面沾有清洁剂,需要人工进行擦干或是取出后自然晾干,上述过程中均容易对物品表面造成二次污染。The above-mentioned prior art solution has the following defects: in the process of actual use, the articles to be cleaned need to be manually put into the ultrasonic cleaning equipment, and then manually taken out from the cleaning equipment after the cleaning is completed. After taking out, the surface of the article is stained with detergent, which needs to be dried manually or dried naturally after taking out. The above process is likely to cause secondary pollution to the surface of the article.
实用新型内容Utility model content
本实用新型的目的是提供一种智能超声波清洗机,具有自动进行物品清洗并减少二次污染的优点。The purpose of the utility model is to provide an intelligent ultrasonic cleaning machine, which has the advantages of automatically cleaning articles and reducing secondary pollution.
本实用新型的上述技术目的是通过以下技术方案得以实现的:The above-mentioned technical purpose of the present utility model is achieved through the following technical solutions:
一种智能超声波清洗机,包括清洗机本体,所述清洗机本体包括液池和外壳,所述外壳内设置有超声波发生器、换能器和电路板,所述电路板与超声波发生器和换能器电连接,所述外壳上设置有与电路板电连接的操控按钮和显示屏,所述液池上方设置有升降式置物架,所述升降式置物架旁设置有清洗装置和风干装置。An intelligent ultrasonic cleaning machine includes a cleaning machine body, the cleaning machine body includes a liquid pool and a casing, and an ultrasonic generator, a transducer and a circuit board are arranged in the casing, and the circuit board is connected with the ultrasonic generator and the converter. The housing is provided with a control button and a display screen electrically connected to the circuit board, a lift-type storage rack is arranged above the liquid pool, and a cleaning device and an air-drying device are arranged beside the lift-type storage rack.
通过采用上述技术方案,液池内装有清洗剂,电路板用于对超声波发生器的启停进行控制,超声波发生器产生的超声波经过换能器传递至清洗剂中,从而达到对物品进行清洗的目的。待清洗的物品可以放置在升降式置物架中,在定时清洗完成后,电路板可以发送电信号控制升降式置物架抬升,从而使得清洗完成的物品与清洗剂之间脱离,随后通过清洗装置将物品表面可能附着的多余杂质冲刷干净,随后通过风干装置对物品表面进行风干。整个清洗过程除了一开始需要人工将物品放入清洗机内之外,其余的步骤均可通过清洗机自动进行,减少了人与物品的接触,从而减少了二次污染产生的可能性,大大提高了物品的清洗质量。By adopting the above technical solution, the liquid pool is equipped with a cleaning agent, the circuit board is used to control the start and stop of the ultrasonic generator, and the ultrasonic waves generated by the ultrasonic generator are transmitted to the cleaning agent through the transducer, so as to achieve the cleaning effect of the articles. Purpose. The items to be cleaned can be placed in the lifting rack. After the regular cleaning is completed, the circuit board can send an electrical signal to control the lifting of the lifting rack, so that the cleaned items can be separated from the cleaning agent. The excess impurities that may be attached to the surface of the article are washed away, and then the surface of the article is air-dried by an air-drying device. In the whole cleaning process, except that the items need to be put into the washing machine manually at the beginning, the rest of the steps can be carried out automatically by the washing machine, which reduces the contact between people and items, thus reduces the possibility of secondary pollution, and greatly improves the the cleaning quality of the items.
本实用新型进一步设置为,所述升降式置物架包括一丝网置物架,所述丝网置物架为长方体形且其外轮廓与液池内壁轮廓相同,所述丝网置物架的两侧设置均设置有驱动气缸,两个所述驱动气缸固定在外壳表面,所述驱动气缸的输出端与丝网置物架固定连接,所述驱动气缸与电路板电连接。The utility model is further provided that the elevating rack includes a wire mesh storage rack, the wire mesh storage rack is in the shape of a cuboid and its outer contour is the same as that of the inner wall of the liquid pool, and both sides of the wire mesh storage rack are provided with A driving cylinder is provided, the two driving cylinders are fixed on the surface of the casing, the output ends of the driving cylinders are fixedly connected with the wire mesh rack, and the driving cylinders are electrically connected with the circuit board.
通过采用上述技术方案,丝网置物架通过气缸驱动以实现上升和下降,并由电路板进行控制,丝网置物架可以便于清洗剂进入和流出。By adopting the above technical solution, the wire mesh storage rack is driven by the cylinder to achieve ascending and descending, and is controlled by the circuit board, and the wire mesh storage rack can facilitate the entry and outflow of the cleaning agent.
本实用新型进一步设置为,所述丝网置物架由金属制成,所述丝网置物架的表面均包覆有橡胶层。The utility model is further provided that the wire mesh storage rack is made of metal, and the surfaces of the wire mesh storage rack are all covered with a rubber layer.
通过采用上述技术方案,橡胶层具有良好的防腐蚀性能,可以有效提高丝网置物架的使用寿命,同时橡胶层可以避免物品直接与丝网置物架的金属部分直接接触,减少了物体表面由于磕碰而发生损坏的可能性。By adopting the above technical solution, the rubber layer has good anti-corrosion performance, which can effectively improve the service life of the wire mesh rack, and at the same time, the rubber layer can avoid the direct contact between the item and the metal part of the wire mesh rack, and reduce the collision caused by the surface of the object. the possibility of damage.
本实用新型进一步设置为,所述清洗装置包括若干喷头和与喷头相连的水管,所述喷头沿液池的边缘均匀排列设置,所述液池底部设置有与液池内部连通的水泵,所述水泵的出水口设置有若干支管,各所述水管的另一端穿过外壳与各支管一一连通。The utility model is further provided that the cleaning device includes a plurality of spray heads and water pipes connected with the spray heads, the spray heads are evenly arranged along the edge of the liquid pool, the bottom of the liquid pool is provided with a water pump that communicates with the inside of the liquid pool, the The water outlet of the water pump is provided with several branch pipes, and the other end of each of the water pipes is communicated with each branch pipe one by one through the casing.
通过采用上述技术方案,水泵从液池底部将清洗剂抽至喷头处,实现对清洗完成的物品的喷淋,并将物品表面多余的杂质清洗干净,清洗后的清洗剂可以再落入液池中循环利用。By adopting the above technical solution, the water pump pumps the cleaning agent from the bottom of the liquid pool to the spray head, realizes the spraying of the cleaned items, and cleans the excess impurities on the surface of the items, and the cleaned cleaning agent can fall into the liquid pool again medium recycling.
本实用新型进一步设置为,所述水管为竹节管,当丝网置物架竖直向上移动至极限位置时,各喷头位于置物架的上方,所述喷头的数量为4至8个。The utility model is further provided that the water pipe is a bamboo tube, when the wire mesh rack moves vertically upward to the limit position, each nozzle is located above the rack, and the number of the nozzles is 4 to 8.
通过采用上述技术方案,水管采用竹节管,工作人员可以方便的调节喷头喷淋的角度和喷淋的位置,以适用于不同形状的物品的喷淋,调节方式非常简便。By adopting the above technical solution, the water pipe adopts bamboo tube, and the staff can conveniently adjust the spraying angle and spraying position of the nozzle, so as to be suitable for the spraying of articles of different shapes, and the adjustment method is very simple.
本实用新型进一步设置为,所述水泵与液池的连通处设置有杂质过滤网,所述水泵与电路板电连接。The utility model is further provided that the connection between the water pump and the liquid pool is provided with an impurity filter, and the water pump is electrically connected to the circuit board.
通过采用上述技术方案,物品清洁过程中产生的杂质会在液池底部堆积,为减少这些堆积的杂质通过喷头再次喷淋至物品表面的情况发生,设置杂质过滤网对杂质进行过滤,从而有效提高喷淋后物体表面的清洁度。By adopting the above technical solution, the impurities generated during the cleaning process of the items will accumulate at the bottom of the liquid pool. In order to reduce the occurrence of these accumulated impurities being sprayed to the surface of the items again through the nozzle, an impurity filter is installed to filter the impurities, thereby effectively improving the The cleanliness of the surface after spraying.
本实用新型进一步设置为,所述风干装置包括一设置在液池正上方的风扇,所述风扇的出风口朝向液池设置,所述外壳上设置有支架,所述风扇的两端固定设置在支架上,所述支架上设置有摆动结构。The utility model is further provided that the air drying device comprises a fan arranged directly above the liquid pool, the air outlet of the fan is arranged towards the liquid pool, the housing is provided with a bracket, and both ends of the fan are fixedly arranged on the liquid pool. The support is provided with a swing structure.
通过采用上述技术方案,物体表面喷淋完成后,通过开启风扇对物品表面进行喷吹,从而达到风干的目的。By adopting the above technical solution, after the surface of the object is sprayed, the surface of the object is sprayed by turning on the fan, so as to achieve the purpose of air drying.
本实用新型进一步设置为,所述摆动结构包括固定在支架上的舵机,所述舵机的输出轴上设置有一级齿轮,所述风扇的两端设置有连接轴,所述风扇通过连接轴穿设在支架上,任一连接轴上设置有二级齿轮,所述二级齿轮与一级齿轮之间相互啮合设置,所述舵机与电路板电连接。The utility model is further provided that the swing structure includes a steering gear fixed on the bracket, the output shaft of the steering gear is provided with a first-stage gear, the two ends of the fan are provided with connecting shafts, and the fan passes through the connecting shafts. Wearing on the bracket, any connecting shaft is provided with a secondary gear, the secondary gear and the primary gear are meshed with each other, and the steering gear is electrically connected to the circuit board.
通过采用上述技术方案,舵机设定为以小角度周期性正反转,舵机开启后,可以通过一级齿轮和二级齿轮的传动使得风扇往复旋转,从而使得风扇对物品的表面进行充分的喷吹,减少喷吹死角的产生,提高风干效率。By adopting the above technical solution, the steering gear is set to rotate forward and reverse periodically at a small angle. After the steering gear is turned on, the fan can be rotated back and forth through the transmission of the primary gear and the secondary gear, so that the fan can fully rotate the surface of the item. It can reduce the generation of blowing dead angle and improve the drying efficiency.
综上所述,本实用新型具有以下有益效果:To sum up, the utility model has the following beneficial effects:
1.通过升降式置物架、清洗装置和烘干装置的设置,能够起到自动进行物品清洗并减少物品表面产生二次污染的效果;1. Through the setting of the elevating rack, the cleaning device and the drying device, the effect of automatically cleaning the items and reducing the secondary pollution on the surface of the items can be achieved;
2.通过摆动结构的设置,能够起到提高风干效率的效果。2. Through the setting of the swing structure, the effect of improving the air-drying efficiency can be achieved.
附图说明Description of drawings
图1是本实施例中一种智能超声波清洗机的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an intelligent ultrasonic cleaning machine in this embodiment.
图2是本实施例中一种智能超声波清洗机整体结构的剖面示意图。FIG. 2 is a schematic cross-sectional view of the overall structure of an intelligent ultrasonic cleaning machine in this embodiment.
图中,1、清洗机本体;11、液池;12、外壳;13、操控按钮;14、显示屏;2、升降式置物架;21、丝网置物架;22、驱动气缸;3、清洗装置;31、喷头;32、水管;33、水泵;34、支管;35、过滤网;4、风干装置;41、风扇;42、连接轴;43、支架;44、摆动结构;441、舵机;442、一级齿轮;443、二级齿轮。In the figure, 1. Cleaning machine body; 11. Liquid pool; 12. Shell; 13. Control buttons; 14. Display screen; 2. Lifting rack; 21. Wire mesh rack; device; 31, sprinkler; 32, water pipe; 33, water pump; 34, branch pipe; 35, filter screen; 4, air drying device; 41, fan; 42, connecting shaft; 43, bracket; 44, swing structure; 441, steering gear ; 442, primary gear; 443, secondary gear.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1和图2,为本实用新型公开的一种智能超声波清洗机,包括清洗机本体1,清洗机本体1包括液池11和外壳12,外壳12内设置有超声波发生器、换能器和电路板,电路板与超声波发生器和换能器电连接,外壳12上设置有与电路板电连接的操控按钮13和显示屏14,液池11上方设置有升降式置物架2,升降式置物架2旁设置有清洗装置3和风干装置4。1 and 2, an intelligent ultrasonic cleaning machine disclosed by the utility model includes a cleaning machine body 1, and the cleaning machine body 1 includes a
参照图1和图2,升降式置物架2包括一丝网置物架21,丝网置物架21为长方体形且其外轮廓与液池11内壁轮廓相同,丝网置物架21由金属制成,丝网置物架21的表面均包覆有橡胶层。橡胶层具有良好的防腐蚀性能,可以有效提高丝网置物架21的使用寿命,同时橡胶层可以避免物品直接与丝网置物架21的金属部分直接接触,减少了物体表面由于磕碰而发生损坏的可能性。1 and 2, the elevating rack 2 includes a
参照图1和图2,丝网置物架21的两侧设置均设置有驱动气缸22,两个驱动气缸22固定在外壳12表面,驱动气缸22的输出端与丝网置物架21固定连接,驱动气缸22与电路板电连接。丝网置物架21通过气缸驱动以实现上升和下降,并由电路板进行控制,丝网置物架21可以便于清洗剂进入和流出。1 and 2, both sides of the
参照图1和图2,清洗装置3包括若干喷头31和与喷头31相连的水管32,喷头31沿液池11的边缘均匀排列设置,水管32为竹节管,工作人员可以方便的调节喷头31喷淋的角度和喷淋的位置,以适用于不同形状的物品的喷淋,当丝网置物架21竖直向上移动至极限位置时,各喷头31位于置物架的上方,喷头31的数量为4至8个,本实施例中,喷头31的数量为4个。液池11底部设置有与液池11内部连通的水泵33,水泵33的出水口设置有若干支管34,各水管32的另一端穿过外壳12与各支管34一一连通。水泵33与液池11的连通处设置有杂质过滤网35,水泵33与电路板电连接。1 and 2, the
参照图1和图2,风干装置4包括一设置在液池11正上方的风扇41,风扇41的出风口朝向液池11设置,外壳12上设置有支架43,风扇41的两端固定设置在支架43上,支架43上设置有摆动结构44。摆动结构44包括固定在支架43上的舵机441,舵机441的输出轴上设置有一级齿轮442,风扇41的两端设置有连接轴42,风扇41通过连接轴42穿设在支架43上,任一连接轴42上设置有二级齿轮443,二级齿轮443与一级齿轮442之间相互啮合设置,舵机441与电路板电连接。物体表面喷淋完成后,通过开启风扇41对物品表面进行喷吹,从而达到风干的目的,摆动结构44可以使得风扇41在喷吹过程中来回摆动,提高风干效率。1 and 2, the air-drying
本实施例的实施原理为:液池11内装有清洗剂,电路板用于对超声波发生器的启停进行控制,超声波发生器产生的超声波经过换能器传递至清洗剂中,从而达到对物品进行清洗的目的。待清洗的物品可以放置在升降式置物架2中,在定时清洗完成后,电路板可以发送电信号控制升降式置物架2抬升,从而使得清洗完成的物品与清洗剂之间脱离,随后通过清洗装置3将物品表面可能附着的多余杂质冲刷干净,随后通过风干装置4对物品表面进行风干。整个清洗过程除了一开始需要人工将物品放入清洗机内之外,其余的步骤均可通过清洗机自动进行,减少了人与物品的接触,从而减少了二次污染产生的可能性,大大提高了物品的清洗质量。The implementation principle of this embodiment is as follows: the
物品清洁过程中产生的杂质会在液池11底部堆积,为减少这些堆积的杂质通过喷头31再次喷淋至物品表面的情况发生,设置杂质过滤网35对杂质进行过滤,从而有效提高喷淋后物体表面的清洁度。Impurities generated during the cleaning process of the items will accumulate at the bottom of the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
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CN113500043A (en) * | 2021-06-09 | 2021-10-15 | 深圳市壹帆自动化有限公司 | Ultrasonic cleaning machine |
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CN112411084A (en) * | 2020-11-03 | 2021-02-26 | 天长市大发化纤有限公司 | Ultrasonic cleaning device is used in production of polyester staple fiber |
CN113500043A (en) * | 2021-06-09 | 2021-10-15 | 深圳市壹帆自动化有限公司 | Ultrasonic cleaning machine |
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