CN211594995U - Gel filling machine - Google Patents
Gel filling machine Download PDFInfo
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- CN211594995U CN211594995U CN201921863728.1U CN201921863728U CN211594995U CN 211594995 U CN211594995 U CN 211594995U CN 201921863728 U CN201921863728 U CN 201921863728U CN 211594995 U CN211594995 U CN 211594995U
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Abstract
The utility model relates to the technical field of filling equipment, in particular to a gel filling machine, which comprises a charging basket and a filling valve communicated with the charging basket; the utility model provides a gel filling machine, through setting up hydrologic cycle heating and material mixing to the storage bucket, be favorable to improving the accuracy of the obtained product of filling, and then ensure the quality of product, improve customer satisfaction; the filling progress is monitored through the liquid level detection sensor, and the valve of the water inlet pipe is closed after the liquid level height reaches a preset position, so that the filling capacity is controlled, and the problem of overflow and waste of filling liquid is solved; the double exhaust port setting of first gas vent and second gas vent realizes quick and slow filling through two kinds of exhaust modes, has both reached quick filling's purpose, promotes filling efficiency, can combine slow filling again to promote liquid level detection sensor's detection precision problem, and simple structure is practical, low in manufacturing cost.
Description
Technical Field
The utility model relates to a filling equipment technical field, concretely relates to gel liquid filling machine.
Background
The filling machine is widely applied to the automatic production of daily cosmetics, in the production of cosmetics, the filling machine injects quantitative products into a cosmetic container to efficiently and stably finish the bottling production of the cosmetics, and meanwhile, the filling machine can be added with liquid, emulsion and paste, and can be used for products in various states.
The production of current gel, it is that operating personnel places the raw materials that weigh earlier in the reation kettle who disposes gel, then heats reation kettle with raw materials heating wherein to the liquid state, the mixer in the start-up reation kettle homogenizes liquid raw materials, derives gel agent in the reation kettle through the pipeline at last, then operating personnel distributes the gel agent of flowing in with the pipeline in the container box of storing aromatic, treat the gel agent solidification back in the container box, seal the opening part of container can.
The above prior art solutions have the following drawbacks: the materials in the charging basket are heated and insulated in a hot water circulation mode, so that the situation that the filling machine is blocked due to cooling and condensation of the materials is effectively prevented, the materials can be stably injected into the filling machine, but the heated materials expand due to heating and a large amount of bubbles are dissipated, and when the filling machine injects the materials, the bubbles are mixed among the materials and injected into a container, so that the injection amount cannot reach a set value, and the bottling quality is influenced; the whole process of filling the gel and sealing the opening in the container is finished manually, operators can fatigue after working for a long time, and the fatigue operators can seriously reduce the filling speed of the gel, so that the problem needs to be solved urgently; and when manual filling is carried out, the gel overflowing from the filling opening is easy to solidify and block, and the filling efficiency is very influenced.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to solve the technical problems that: the existing gel filling mode has low efficiency and can not ensure the filling quality.
In order to solve the technical problem, the utility model discloses a technical scheme be: a gel filling machine comprises a charging basket and a filling valve communicated with the charging basket;
an interlayer is arranged in the charging bucket and is communicated with a water circulation heating system, a cover body is arranged at the top of the upper end of the charging bucket, a stirring shaft penetrates through the cover body, one end of the stirring shaft extends into the charging bucket, the other end of the stirring shaft is connected with a driving motor, and a vent hole is formed in the cover body;
the filling valve comprises a valve body, a blanking pipe and an air return pipe, a cavity is arranged inside the valve body, a valve is arranged on the blanking pipe, the blanking pipe penetrates through the cavity and is communicated with the charging bucket, the air return pipe is sleeved outside the lower end of the blanking pipe, the air return pipe is communicated with the cavity of the valve body, an air outlet is formed in the valve body and is communicated with the cavity, a mounting hole communicated with the cavity is formed in the side portion of the valve body, a liquid level detection sensor is arranged in the mounting hole, and the liquid level detection sensor is electrically connected with the valve on the blanking pipe.
The stirring shaft is in a vertical rod shape and is coaxially connected with the rotating end of the driving motor at the upper end, a plurality of stirring blades are uniformly distributed on the stirring shaft along the axial direction, the stirring blades are made of magnetic conductive iron-cobalt-nickel alloy, and a magnetic field generator is arranged on the outer wall of the charging bucket and is an electromagnet generator.
Wherein, the storage bucket is kept away from apron one side and is included the discharge gate of circular cone type, the filling valve is located the discharge gate below, the intermediate layer is located the discharge gate, the intermediate layer is connected with inlet tube and outlet pipe, the outlet pipe sets up in the inlet tube top, inlet tube, outlet pipe and hydrologic cycle heating system intercommunication.
The water circulation heating system comprises a water storage tank, a water pump and a heater, wherein the water pump and the heater are positioned in the water storage tank, and the water pump is connected with a water inlet pipe.
Wherein, the gas vent is established to two, is first gas vent and second gas vent respectively, the aperture of first gas vent is greater than the aperture of second gas vent, first gas vent is provided with the gas pocket switch.
The lower part of the valve body is provided with a sealing device which is used for being in sealing connection with the opening of the container, and the sealing device is a rubber ring or a silica gel ring.
Wherein, the liquid level detection sensor is a contact type liquid level detection sensor or a non-contact type liquid level detection sensor.
The beneficial effects of the utility model reside in that: the utility model provides a gel filling machine, through setting up hydrologic cycle heating and material mixing to the storage bucket, be favorable to improving the accuracy of the obtained product of filling, and then ensure the quality of product, improve customer satisfaction; the filling progress is monitored through the liquid level detection sensor, and the valve of the water inlet pipe is closed after the liquid level height reaches a preset position, so that the filling capacity is controlled, and the problem of overflow and waste of filling liquid is solved; the double exhaust port setting of first gas vent and second gas vent realizes quick and slow filling through two kinds of exhaust modes, has both reached quick filling's purpose, promotes filling efficiency, can combine slow filling again to promote liquid level detection sensor's detection precision problem, and simple structure is practical, low in manufacturing cost.
Drawings
Fig. 1 is a schematic structural view of a gel filling machine according to an embodiment of the present invention;
fig. 2 is a cross-sectional view of a gel filling machine according to an embodiment of the present invention;
description of reference numerals:
1. a charging bucket; 11. a cover body; 12. a stirring shaft; 13. a drive motor; 14. a discharge port; 15. an interlayer; 151. a water storage tank; 152. a water pump; 153. a heater;
2. a filling valve; 21. a valve body; 211. an exhaust port; 212. a cavity; 22. a discharging pipe; 221. a valve; 23. an air return pipe; 24. a liquid level detection sensor; 25. and (7) sealing the device.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
Referring to fig. 1 and fig. 2, the gel filling machine of the present invention includes a charging basket 1 and a filling valve 2 communicated with the charging basket 1;
an interlayer 15 is arranged in the charging bucket 1, the interlayer 15 is communicated with a water circulation heating system, a cover body 11 is arranged at the top of the upper end of the charging bucket 1, a stirring shaft 12 penetrates through the cover body 11, one end of the stirring shaft 12 extends into the charging bucket 1, the other end of the stirring shaft is connected with a driving motor 13, and a vent hole is formed in the cover body 11;
the filling valve 2 comprises a valve body 21, a blanking pipe 22 and an air return pipe 23, a cavity 212 is arranged inside the valve body 21, a valve 221 is arranged on the blanking pipe 22, the blanking pipe 22 penetrates through the cavity 212 and is communicated with the charging bucket 1, the air return pipe 23 is sleeved outside the lower end of the blanking pipe 22, the air return pipe 23 is communicated with the cavity 212 of the valve body 21, an air outlet 211 is arranged on the valve body 21 and is communicated with the cavity 212, a mounting hole communicated with the cavity 212 is formed in the side portion of the valve body 21, a liquid level detection sensor 24 is arranged in the mounting hole, and the liquid level detection sensor 24 is electrically connected with the valve 221 on the blanking pipe 22.
Further, the stirring shaft 12 is in a vertical rod shape and is coaxially connected with the rotating end of the driving motor 13 at the upper end thereof, a plurality of stirring blades are uniformly distributed on the stirring shaft 12 along the axial direction, the stirring blades are made of magnetic conductive iron-cobalt-nickel alloy, and a magnetic field generator is arranged on the outer wall of the charging basket 1 and is an electromagnet generator.
According to the description, the driving motor drives the stirring shaft and the stirring blades to rotate, the materials in the charging basket are stirred through the rotation of the stirring blades, and the stirring shaft and the stirring blades are simple in structure and have a good stirring effect; the magnetic field generator generates an alternating magnetic field, the magnetically conductive stirring blades can generate eddy currents when rotating in the magnetic field, the eddy currents enable iron atoms to move irregularly at high speed, and heat is generated through mutual collision among the atoms, so that materials in the charging basket can be heated through the stirring blades.
Further, one side, away from the cover plate, of the charging bucket 1 comprises a conical discharge hole 14, the filling valve 2 is located below the discharge hole 14, the interlayer 15 is located in the discharge hole 14, the interlayer 15 is connected with a water inlet pipe and a water outlet pipe, the water outlet pipe is arranged above the water inlet pipe, and the water inlet pipe and the water outlet pipe are communicated with a water circulation heating system.
The conical discharge hole can concentrate the materials on the inclined surface to the center, so that the phenomenon that the center of the materials in the charging barrel sinks is avoided, and the internal gel can uniformly enter the filling valve; the interlayer is arranged at the discharge port, and the temperature of the material at the discharge port is kept constant by utilizing water circulation, so that the influence of temperature factors on the material density at the discharge port is relieved, and the relative stability of the filling quantity in the filling process is ensured; the hot water enters the interlayer of the discharge hole from the water inlet, and under the influence of gravity, the liquid level needs to rise to the water outlet and then flows out, so that the interlayer between the water inlet and the water outlet can be filled with the hot water, and the heat insulation quality of the interlayer is ensured.
Further, the water circulation heating system comprises a water storage tank 151, and a water pump 152 and a heater 153 which are positioned in the water storage tank 151, wherein the water pump 152 is connected with a water inlet pipe.
According to the above description, hot water in the water storage tank enters the interlayer from the water inlet pipe through the water pump, and water in the interlayer returns to the water storage tank through the water outlet pipe, so that hot water circulation is completed to achieve the purpose of heating materials.
Further, exhaust port 211 sets up to two, is first exhaust port 211 and second exhaust port 211 respectively, the aperture of first exhaust port 211 is greater than the aperture of second exhaust port 211, first exhaust port 211 is provided with the air pocket switch.
Further, a sealing device 25 for sealing connection with the container bottle opening is arranged at the lower part of the valve body 21, and the sealing device 25 is a rubber ring or a silica gel ring.
As can be seen from the above description, by providing the sealing means, the occurrence of overflow during filling can be further prevented.
Further, the liquid level detection sensor 24 is a contact type liquid level detection sensor 24 or a non-contact type liquid level detection sensor 24.
The electromechanical working principle of the gel filling machine is as follows: in the filling process, an operator starts a driving motor 13 on the cover body 11 to enable a stirring shaft 12 to drive a stirring blade to rotate, the gel in the charging basket 1 is stirred through the rotation of the stirring blade, the operator can also turn on a magnetic field generator according to actual conditions, the stirring blade cuts a magnetic induction line to generate heat to heat materials in the charging basket 1, and gas overflowing from the stirred materials is discharged out of the charging basket 1 through a vent hole in the cover body 11; the stirred materials enter the discharge hole 14 from the charging bucket 1, hot water in the water storage tank 151 enters the interlayer 15 from the water inlet pipe through the water pump 152, and water in the interlayer 15 returns to the water storage tank 151 through the water outlet pipe; the gel in the discharge port 14 finally enters the blanking pipe 22 of the filling valve 2, and at the initial stage of filling the container by the filling valve 2, the first exhaust port 211 and the second exhaust port 211 are both in an open state, and the filling speed is maximum; in the middle stage of filling the container by the filling valve 2, the first exhaust port 211 is closed by controlling the air hole switch, only the second exhaust port 211 is left to work, and the filling speed is slowed down due to the increase of the air pressure in the container, and the container enters a slow filling stage; at the later stage that filling valve 2 carries out the filling to the container, because filling speed reduces, can improve the detection precision that the liquid level altitude variation changes, because the liquid level of filling liquid risees in the container, triggers liquid level detection sensor 24 to close the valve 221 of the unloading pipe 22 of filling valve 2, stop filling of filling liquid, take out filling valve 2 and accomplish single filling.
Referring to fig. 1 and fig. 2, a first embodiment of the present invention is:
a gel filling machine comprises a charging basket 1 and a filling valve 2 communicated with the charging basket 1;
an interlayer 15 is arranged in the charging bucket 1, the interlayer 15 is communicated with a water circulation heating system, a cover body 11 is arranged at the top of the upper end of the charging bucket 1, a stirring shaft 12 penetrates through the cover body 11, one end of the stirring shaft 12 extends into the charging bucket 1, the other end of the stirring shaft is connected with a driving motor 13, and a vent hole is formed in the cover body 11;
the filling valve 2 comprises a valve body 21, a blanking pipe 22 and an air return pipe 23, wherein a cavity 212 is arranged inside the valve body 21, a valve 221 is arranged on the blanking pipe 22, the blanking pipe 22 penetrates through the cavity 212 and is communicated with the charging bucket 1, the air return pipe 23 is sleeved outside the lower end of the blanking pipe 22, the air return pipe 23 is communicated with the cavity 212 of the valve body 21, an air outlet 211 is arranged on the valve body 21 and is communicated with the cavity 212, a mounting hole communicated with the cavity 212 is arranged on the side part of the valve body 21, a liquid level detection sensor 24 is arranged in the mounting hole, and the liquid level detection sensor 24 is electrically connected with the valve 221 on the blanking pipe 22;
the stirring shaft 12 is in a vertical rod shape, the upper end of the stirring shaft 12 is coaxially connected with the rotating end of the driving motor 13, a plurality of stirring blades are uniformly distributed on the stirring shaft 12 along the axial direction, the stirring blades are made of magnetic conductive iron-cobalt-nickel alloy, and the outer wall of the charging basket 1 is provided with a magnetic field generator which is an electromagnet generator;
one side of the charging basket 1, which is far away from the cover plate, comprises a conical discharge hole 14, the filling valve 2 is positioned below the discharge hole 14, the interlayer 15 is positioned in the discharge hole 14, the interlayer 15 is connected with a water inlet pipe and a water outlet pipe, the water outlet pipe is arranged above the water inlet pipe, and the water inlet pipe and the water outlet pipe are communicated with a water circulation heating system;
the water circulation heating system comprises a water storage tank 151, a water pump 152 and a heater 153, wherein the water pump 152 and the heater 153 are positioned in the water storage tank 151, and the water pump 152 is connected with a water inlet pipe;
the number of the exhaust ports 211 is two, the two exhaust ports are respectively a first exhaust port 211 and a second exhaust port 211, the aperture of the first exhaust port 211 is larger than that of the second exhaust port 211, and the first exhaust port 211 is provided with an air hole switch;
the lower part of the valve body 21 is provided with a sealing device 25 which is used for being in sealing connection with the opening of the container, and the sealing device 25 is a rubber ring or a silica gel ring;
the liquid level detection sensor 24 is a contact type liquid level detection sensor 24 or a non-contact type liquid level detection sensor 24.
In summary, the gel filling machine provided by the utility model is beneficial to improving the accuracy of the filled product by setting the water circulation heating and the material stirring on the charging basket, thereby ensuring the quality of the product and improving the customer satisfaction; the filling progress is monitored through the liquid level detection sensor, and the valve of the water inlet pipe is closed after the liquid level height reaches a preset position, so that the filling capacity is controlled, and the problem of overflow and waste of filling liquid is solved; the double exhaust ports of the first exhaust port and the second exhaust port are arranged, and quick and slow filling is realized through two exhaust modes, so that the aim of quick filling is fulfilled, the filling efficiency is improved, the problem of detection accuracy of the liquid level detection sensor can be solved by combining slow filling, the structure is simple and practical, and the manufacturing cost is low;
the driving motor drives the stirring shaft and the stirring blades to rotate, materials in the charging basket are stirred through the rotation of the stirring blades, and the stirring shaft and the stirring blades are simple in structure and have a good stirring effect; the magnetic field generator generates an alternating magnetic field, the magnetically conductive stirring blades can generate eddy currents when rotating in the magnetic field, the eddy currents enable iron atoms to move irregularly at high speed, and heat is generated through mutual collision among the atoms, so that materials in the charging basket can be heated through the stirring blades;
the conical discharge port can enable the materials on the inclined surface to be concentrated at the center, so that the phenomenon that the material in the charging barrel sinks at the center is avoided, and the internal gel can uniformly enter the filling valve; the interlayer is arranged at the discharge port, and the temperature of the material at the discharge port is kept constant by utilizing water circulation, so that the influence of temperature factors on the material density at the discharge port is relieved, and the relative stability of the filling quantity in the filling process is ensured; hot water enters the interlayer of the discharge hole from the water inlet, and under the influence of gravity, the liquid level needs to rise to the water outlet and then flows out, so that the interlayer between the water inlet and the water outlet is filled with the hot water, and the heat insulation quality of the interlayer is ensured;
hot water in the water storage tank enters the interlayer from the water inlet pipe through the water pump, and water in the interlayer returns to the water storage tank through the water outlet pipe, so that hot water circulation is completed to achieve the purpose of heating materials;
by the arrangement of the sealing device, the overflow phenomenon in the filling process can be further prevented.
The above mentioned is only the embodiment of the present invention, and not the limitation of the patent scope of the present invention, all the equivalent transformations made by the contents of the specification and the drawings, or the direct or indirect application in the related technical field, are included in the patent protection scope of the present invention.
Claims (7)
1. A gel filling machine is characterized by comprising a charging basket and a filling valve communicated with the charging basket;
an interlayer is arranged in the charging bucket and is communicated with a water circulation heating system, a cover body is arranged at the top of the upper end of the charging bucket, a stirring shaft penetrates through the cover body, one end of the stirring shaft extends into the charging bucket, the other end of the stirring shaft is connected with a driving motor, and a vent hole is formed in the cover body;
the filling valve comprises a valve body, a blanking pipe and an air return pipe, a cavity is arranged inside the valve body, a valve is arranged on the blanking pipe, the blanking pipe penetrates through the cavity and is communicated with the charging bucket, the air return pipe is sleeved outside the lower end of the blanking pipe, the air return pipe is communicated with the cavity of the valve body, an air outlet is formed in the valve body and is communicated with the cavity, a mounting hole communicated with the cavity is formed in the side portion of the valve body, a liquid level detection sensor is arranged in the mounting hole, and the liquid level detection sensor is electrically connected with the valve on the blanking pipe.
2. The gel filling machine according to claim 1, wherein said stirring shaft is in a vertical rod shape and has an upper end coaxially connected to a rotating end of the driving motor, a plurality of stirring blades are uniformly distributed along an axial direction of the stirring shaft, said stirring blades are made of magnetic conductive iron-cobalt-nickel alloy, a magnetic field generator is arranged on an outer wall of said charging basket, and said magnetic field generator is an electromagnet generator.
3. The gel filling machine as claimed in claim 1, wherein the side of the charging basket away from the cover plate includes a conical discharge port, the filling valve is located below the discharge port, the interlayer is located in the discharge port, the interlayer is connected with a water inlet pipe and a water outlet pipe, the water outlet pipe is arranged above the water inlet pipe, and the water inlet pipe and the water outlet pipe are communicated with a water circulation heating system.
4. The gel filling machine as set forth in claim 1 wherein said hydronic heating system includes a water reservoir, and a water pump and a heater located within said water reservoir, said water pump being connected to said water inlet pipe.
5. The gel filling machine of claim 1 wherein said exhaust ports are provided in two, first and second, respectively, said first exhaust port having a larger bore diameter than said second exhaust port, said first exhaust port being provided with a vent switch.
6. The gel filling machine as claimed in claim 1 wherein the lower portion of the valve body is provided with a sealing means for sealing connection with the container finish, the sealing means being a rubber ring or a silicone ring.
7. The gel filling machine as set forth in claim 1 wherein said level detection sensor is a contact level detection sensor or a non-contact level detection sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921863728.1U CN211594995U (en) | 2019-11-01 | 2019-11-01 | Gel filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921863728.1U CN211594995U (en) | 2019-11-01 | 2019-11-01 | Gel filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN211594995U true CN211594995U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921863728.1U Active CN211594995U (en) | 2019-11-01 | 2019-11-01 | Gel filling machine |
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| Country | Link |
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| CN (1) | CN211594995U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113969500A (en) * | 2021-12-13 | 2022-01-25 | 中国热带农业科学院 | Processing technology of high-permeability emulsified oil agent suitable for fine carding of plant fibers |
| CN115416888A (en) * | 2022-09-28 | 2022-12-02 | 山东省中源联科生物工程集团有限公司 | Quick filling system of collagen gel |
-
2019
- 2019-11-01 CN CN201921863728.1U patent/CN211594995U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113969500A (en) * | 2021-12-13 | 2022-01-25 | 中国热带农业科学院 | Processing technology of high-permeability emulsified oil agent suitable for fine carding of plant fibers |
| CN113969500B (en) * | 2021-12-13 | 2024-06-04 | 中国热带农业科学院 | High-permeability emulsified oil processing technology suitable for fine carding of plant fibers |
| CN115416888A (en) * | 2022-09-28 | 2022-12-02 | 山东省中源联科生物工程集团有限公司 | Quick filling system of collagen gel |
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