CN207971242U - A kind of filling apparatus - Google Patents
A kind of filling apparatus Download PDFInfo
- Publication number
- CN207971242U CN207971242U CN201820427800.5U CN201820427800U CN207971242U CN 207971242 U CN207971242 U CN 207971242U CN 201820427800 U CN201820427800 U CN 201820427800U CN 207971242 U CN207971242 U CN 207971242U
- Authority
- CN
- China
- Prior art keywords
- filling
- container
- material returned
- liquid
- rotating disk
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007788 liquid Substances 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims description 63
- 239000011265 semifinished product Substances 0.000 claims description 19
- 239000000945 filler Substances 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 18
- 239000000155 melt Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 description 9
- 238000003756 stirring Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000956 alloy Substances 0.000 description 1
- 230000006854 communication Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Basic Packing Technique (AREA)
Abstract
The utility model discloses a kind of filling apparatus, including rotating disk, the disk of rotating disk is equipped with to place the filling station of filling mold, it is equipped with above rotating disk to contain the container filling of filling liquid, the bottom of container filling is equipped with the outflux opposite with filling station position, and outflux is equipped with flow valve.Container filling is equipped with above filling apparatus rotating disk provided by the utility model, the disk of rotating disk is equipped with the filling station for placing filling mold, container filling can inject filling liquid into filling mold, fill operations are controlled by flow valve, on the one hand operating personnel can be avoided directly to be contacted with the filling liquid of high temperature, improves the safety of filling apparatus；On the other hand filling by automatically controlling completion, working efficiency can be improved.
Description
Technical field
The utility model is related to straight pipe processing technique field, more particularly to a kind of filling apparatus.
Background technology
In the prior art, the process of straight pipe is filling firstly the need of being carried out to copper pipe, makes to be formed in copper pipe solid
Filler, to ensure copper pipe in process will not gross distortion, the filling filling of straight pipe is mainly by operating personnel's hand
Work operation is completed, and operating personnel need to pour into the filling liquid of high temperature in the filling mold for being placed with scale material copper pipe.The operation
Process working efficiency is low, and operating personnel are easy to be scalded by the filling liquid of high temperature, have certain danger.
Therefore, how to provide that a kind of work efficiency is high, the filling apparatus of safe operation is that those skilled in the art need to solve
Certainly the technical issues of.
Utility model content
The purpose of this utility model is to provide a kind of filling apparatus, can auto-filling straight pipe, reduce operating personnel
It is in direct contact in the filling liquid of high temperature, filling efficiency and safety can be improved.
To achieve the above object, the utility model provides a kind of filling apparatus, including rotating disk, the disk of the rotating disk
Equipped with to place the filling station of filling mold, the rotating disk top is equipped with to contain the container filling of filling liquid,
The bottom of the container filling is equipped with the outflux opposite with filling station position, and the outflux is equipped with flow valve.
Preferably, it is equipped with below the filling station to ensure that filling liquid can shake full of the ultrasonic wave of filling mold
Son.
Preferably, the container filling and/or the flow valve are equipped with the first heating to prevent filling liquid from solidifying
Component.
Preferably, the canned container includes the agitating device for keeping filling liquid uniformly mixed.
Preferably, the container filling is also connected with to be formed by the material returned of filler fusing after solidifying filling liquid
Container, the material returned container are equipped with the second heating component, and the material returned container is connected to the container filling, the material returned container
Institute can be flowed into ensure that filler melts the filling liquid to be formed from the material returned container by having between the container filling
State the difference in height of container filling.
Preferably, it is equipped with above the material returned container will have the semi-finished product of filler to be delivered to the defeated of material returned container
Send device.
Preferably, the conveying device includes containing the transport box of semi-finished product and to the movement transport box
Rotation chain.
Preferably, the side of the conveying device is equipped with to clean the rinse bath of the semi-finished product after removal filler.
Preferably, the flow valve is connected with to control the first control device of filling speed；And/or the conveying device
It further include the second control device for controlling the material returned time.
Preferably, the material returned container is equipped with temperature sensor, and the temperature sensor, which is connected with, can adjust described second
Heating component is to control the temperature controller of material returned temperature.
Filling apparatus provided by the utility model is equipped with rotating disc, and the disk of rotating disc is equipped with the filling for placing filling mold
Station is filled, container filling is equipped with above filling station, the outflux of container filling controls the flow of filling liquid by flow valve.
Flow valve open after can be filled with filling liquid from the filling mold of trend, avoid operating personnel directly with the filling liquid of high temperature
Contact, filling flow valve after the completion are closed, and rotating disk will be rotated to outflux positioned at the filling mold of next filling station,
Flow valve be again turned on to filling mold carry out it is filling, operating personnel do not need the filling mold of manual switching, can improve filling
Operating efficiency, and operating personnel only need to temperature reduce after filling mold handle, greatly improve filling behaviour
The safety of work.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is the embodiments of the present invention, for those of ordinary skill in the art, without creative efforts, also
Other attached drawings can be obtained according to the attached drawing of offer.
Fig. 1 is the structural schematic diagram of filling apparatus provided by the utility model；
Fig. 2 is the enlarged drawing of A in Fig. 1；
Fig. 3 is material returned container and container filling attachment structure schematic diagram；
Fig. 4 is the structural schematic diagram of conveying device.
Specific implementation mode
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
In order to make those skilled in the art more fully understand the utility model, below in conjunction with the accompanying drawings and specifically
The utility model is described in further detail for embodiment.
It is the structural schematic diagram of filling apparatus provided by the utility model to please refer to Fig.1 to Fig. 4, Fig. 1；Fig. 2 is in Fig. 1
The enlarged drawing of A；Fig. 3 is material returned container and container filling attachment structure schematic diagram；Fig. 4 is the structural schematic diagram of conveying device.
Filling apparatus provided by the utility model, as shown in Figure 1, including rotating disk 1, the disk of rotating disk 1, which is equipped with, to be filled
Station 11 is filled, filling mold 4 is placed on filling station 11, and 1 top of rotating disk is equipped with to contain the filling appearance of filling liquid
The outflux 22 of device 2, the bottom of container filling 2 is opposite with 11 position of filling station, and filling liquid flows after the outflow of outflux 22
Enter in the filling mold 4 on filling station 11, outflux 22 is equipped with the flow valve of control filling liquid flow, needs to illustrate
The top that the modes such as container filling 2 can be connected by peripheral hardware holder or with ceiling are set to rotating disk 1, container filling 2 with
There is no inevitable connection relations between rotating disk 1.
2~20 filling stations 11 can be set in the disk of one rotating disk 1, and container filling 2 is set to the upper of rotating disk 1
Side, it may be multiple that the quantity of container filling 2, which can be one, and the quantity of container filling 2 is not more than filling under normal conditions
The quantity of station 11.1 lower section of rotating disk is equipped with bearing 12, is connected by bearing between rotating disk 1 and bearing 12, can be set in bearing 12
Setting the tumblers such as motor drives rotating disk 1 to rotate, and concrete structure can refer to the prior art, and details are not described herein.
The filling cavity 21 for containing filling liquid is equipped in container filling 2, filling cavity 21 is in deep U-shaped, filling cavity 21
The relatively deep filling liquid that can be effectively prevented splashes out, and the bottom of filling cavity 21 is flat in the present embodiment, and thickness is optionally
For 2~5mm, effect is to make container filling 2 convenient for heating, and 2 bottom of certain container filling can also select other as needed
Shape or size.Due to filling liquid have high temperature and corrosivity, container filling 2 by high temperature resistant, corrosion resistant steel or other
Alloy material is made.
The bottom of container filling 2 is equipped with outflux 22, and the outflux 22 in the present embodiment is in filling, and 22 top of outflux is
The horn mouth of flaring from bottom to top is slidably to be tightly connected between outflux 22 and container filling 2, can be specifically filler
Seal forms, the outfluxes 22 such as sealing are also connected with pull rod, and pull rod can pull outflux 22 to move up and down, and change container filling 2
Unloading position.Certainly, outflux 22 can be also fixedly connected or be integrally formed with container filling 2, not limited herein.
Outflux 22 is equipped with flow valve, and flow valve can control the speed of filling liquid outflow, to coordinate 1 work of rotating disk
Make, when rotating disk 1 switches between different filling stations 11, flow valve is closed, after rotating disk 1, which completes filling station 11, to be switched,
Flow valve is opened injects filling liquid into new filling mold 4.Obvious 2 bottom of container filling may also set up multiple outfluxes
22, different filling stations 11 is corresponded to respectively, to realize the multiple filling molds of expendable 4.
In pouring process, bubble can be formed in filling mold 4 with the presence of air, air in filling mold 4, in turn resulted in
It is filling insufficient, influence product quality.To ensure that filling liquid can be full of filling mold 4,11 lower section of filling station is equipped with
Ultrasonic oscillator 13.
As shown in Fig. 2, ultrasonic oscillator 13 is set to the lower section of the filling station 11 corresponding to outflux 22, pouring process
Middle ultrasonic oscillator 13 sends out ultrasonic wave to filling mold 4, so that the filling liquid in mold is generated vibration, thus will be in liquid
Bubble is discharged, and filling liquid is full of filling mold 4 when achieving the purpose that.To reduce energy damage of the ultrasonic wave in communication process
It loses, vibrating disk is additionally provided with the through-hole 14 in impenetrating thickness direction on each filling station 11, and filling mold 4 is positioned on through-hole 14
Side.
Ultrasonic oscillator 13 is connected with bearing 12, and when rotating disk 1 rotates, the position of ultrasonic oscillator 13 remains in stream
The lower section of outlet 22.Certainly, user can be also provided in the filling station 11 at 11 rear of filling station corresponding to outflux 22
Ultrasonic oscillator 13 continues to emit ultrasonic wave to completing filling filling mold 4, reaches bubble in fully discharge filling liquid
Purpose.The structure of ultrasonic oscillator 13 can refer to the prior art, and details are not described herein.
The temperature of filling liquid is higher, and long-time fill operations can be such that filling liquid solidifies, and influences the normal of fill operations
It carries out, therefore, container filling 2 and/or flow valve are provided with the first heating component for preventing filling liquid from solidifying in the present embodiment.
Specific first heating component can be filling heating coil, and filling heating coil can be wound in container filling 2
At wall and/or flow valve.Filling heating coil heats filling liquid, it is made to remain molten condition, to ensure
Fill operations can continue to carry out.
Filling liquid is usually mixed by many kinds of substance, can influence filling effect and product matter if mixing is uneven
Amount, optionally, canned container include agitating device 23, and agitating device 23 can be such that filling liquid is uniformly mixed.
Agitating device 23 may include that stirring motor and stirring blade, the arbor of stirring motor are connected with stirring blade, when stirring
When mixing the work of device 23, stirring blade is inserted into filling liquid, and motor drives stirring blade rotation, to which filling liquid is uniform
Mixing.
The filling apparatus that the present embodiment is provided is provided with rotating disk 1 and container filling 2, and container filling 2 can be to rotation
Filling liquid is injected in the filling mold 4 placed on disk 1, filling filling mould will be completed in the filling rotation of rotating disk 1 after the completion
Tool 4 is removed from 2 lower section of container filling and not filling filling mold 4 is moved to 2 lower section of container filling, to allow to pass through
Completion is automatically controlled, operating personnel is avoided and is directly contacted with high-temperature filling liquid, improve the safety of operation, pass through simultaneously
It is filling to automatically control completion, filling efficiency can be significantly improved.
Copper pipe forms semi-finished product after filling and processing, and semi-finished product are needed before carrying out following process by filling therein
Object takes out, which is known as the material returned.The present embodiment is also provided with material returned container 3, container filling 2 on the basis of the above embodiments
It is connected with material returned container 3, filling liquid can be molten into material returned container 3 by being formed by filler after filling liquid solidification,
Material returned container 3 is equipped with the second heating component.
Material returned container 3 equally selects high temperature resistant, resistant material to be made, for convenience into material returned container 3 addition half at
Product, flaring, side wall and the vertical direction of material returned container 3 are in 30 °~60 ° of inclination angle, the material returned to 3 inner cavity of material returned container from bottom to top
The bottom of container 3 is also flat, and thickness is 2~5mm.Second heating component is set to the side wall of material returned container 3, can be specially
Material returned heating coil, naturally it is also possible to be the heating device of other forms, such as natural gas spraying gun etc. does not limit herein.
Material returned container 3 is connected to container filling 2, and mode of communicating can refer to Figure of description 1, material returned container 3 and filling appearance
There is difference in height between device 2, container filling 2 can be flowed into ensure in material returned container 3 that filler melts the filling liquid to be formed
In, realize the recycling of filling liquid.
Specifically, as shown in figure 3, being equipped with connecting tube, connecting tube and material returned container 3 between material returned container 3 and container filling 2
Connected side is entrance, and the side being connected with container filling 2 is outlet, and the entrance of connecting tube facilitates filling liquid higher than outlet
Body flows into container filling 2 under gravity, and connecting tube is tapered along the orient diameter by entrance to outlet, is conducive to increase filling
The mobility for filling liquid, can be also attached between certain material returned container 3 and container filling 2 by groove body or other structures,
This is not limited.
The semi-finished product with filler are delivered to material returned container 3 for convenience, 3 top of material returned container is also provided with conveying
Device.Semi-finished product need to be only put into conveying device by operating personnel, and semi-finished product can be delivered to the material returned automatically and held by conveying device
Device 3 reduces cost of labor to improve work efficiency, at the same can also avoid operating personnel during the material returned with height
The contact of warm filling liquid improves the safety of filling apparatus.
Specifically, as shown in figure 4, conveying device includes containing the transport box 52 and mobile transport box 52 of semi-finished product
Rotate chain 51.Rotation chain 51 is closed ring set, is moved under the drive of electric rotating machine, and rotation chain 51 is equipped with several hooks, defeated
Send container 52 that can be suspended on hook, transport box 52 can be leakage basket or leaky bucket etc., and extension can be arranged in the side of rotation chain 51
Material position 53 and/or discharge level, facilitate bridging and discharging operations.
When suspended on the hanging basket equipped with semi-finished product by material returned container 3, stretched wire slowly sinks, and submergence depth ensures high temperature
Liquid all covered semi-finished product, and filler of the leakage basket in semi-finished product slowly removes through rotating chain 51 after high temperature melting, leak basket
Material returned process is totally submerged semi-finished product to the cantilevered out liquid level of leakage basket from liquid level and needs 2~5 minutes, and the length of certain material returned time can basis
Actual conditions are set, and are not limited herein.
Also remaining filler by the surface of semi-finished of the material returned, these fillers need to be removed through over cleaning, because
The side of this conveying device is equipped with rinse bath 6.There is cleaning solution, when half Chen Pin enters cleaning by rotating chain 51 in rinse bath 6
After slot 6, remaining filler melts in rinse bath 6 on semi-finished product, to realize the realization cleaning of semi-finished product.
Filling speed has a degree of influence to filling quality, and in order to control filling speed, flow valve is connected with the first control
Device processed, first control device can change the aperture of flow valve, by control load and discharging time to filling speed into
Row adjustment.First control device can be specially microcontroller or PLC controller.
The material returned time also has certain influence, material returned time mainly to be controlled by conveying device material returned effect, conveying device packet
Include to control the second control device of material returned time.Second control device can change the conveying speed of conveying device, to
Change the material returned time.Second control device is alternatively microcontroller or PLC controller.Certain first control device and the second control dress
Set can also can refer to the prior art for same microcontroller or the different circuit systems of PLC controller, specific circuit structure, herein
It repeats no more.
Material returned container 3 needs heating filler that could complete the material returned, and material returned container 3 is equipped with temperature sensor, temperature sensing
Device, which is connected with, can adjust the second heating component to control the temperature controller of material returned temperature.
In the present embodiment, 3 top of material returned container is provided with conveying device.Semi-finished product can be delivered to by conveying device automatically
Material returned container 3 avoids operating personnel from being in direct contact with high-temperature filling liquid during the material returned, to improve work effect
Rate reduces cost of labor, improves the safety of filling apparatus.
It should be noted that in the present specification, such as first and second etc relational terms are used merely to one
Entity is distinguished with other several entities, and without necessarily requiring or implying between these entities, there are any this actual
Relationship or sequence.
Filling apparatus provided by the utility model is described in detail above.Specific case pair used herein
The principles of the present invention and embodiment are expounded, and the explanation of above example is only intended to help to understand that this practicality is new
The method and its core concept of type.It should be pointed out that for those skilled in the art, not departing from this practicality
Under the premise of new principle, several improvements and modifications can be made to this utility model, these improvement and modification also fall into this
In the protection domain of utility model claims.
Claims (10)
1. a kind of filling apparatus, which is characterized in that including rotating disk (1), the disk of the rotating disk (1) is equipped with to be filled to place
The filling station (11) of die-filling tool (4), rotating disk (1) top are equipped with to contain the container filling (2) of filling liquid, institute
The bottom for stating container filling (2) is equipped with the outflux (22) opposite with filling station (11) position, and the outflux (22) is equipped with
Flow valve.
2. filling apparatus according to claim 1, which is characterized in that be equipped with below the filling station (11) to ensure
Filling liquid can be full of the ultrasonic oscillator (13) of filling mold (4).
3. filling apparatus according to claim 1, which is characterized in that the container filling (2) and/or the flow valve are set
Useful the first heating component to prevent filling liquid from solidifying.
4. filling apparatus according to claim 3, which is characterized in that the canned container includes keeping filling liquid mixed
Close uniform agitating device (23).
5. filling apparatus according to any one of claims 1 to 4, which is characterized in that the container filling (2) is also connected with use
To be formed by the material returned container (3) of filler fusing after solidifying filling liquid, the material returned container (3) is equipped with the second heating
Component, the material returned container (3) is connected to the container filling (2), between the material returned container (3) and the container filling (2)
With to ensure that filler melts the filling liquid to be formed the container filling (2) can be flowed into from the material returned container (3)
Difference in height.
6. filling apparatus according to claim 5, which is characterized in that be equipped with above the material returned container (3) will have
There are the semi-finished product of filler to be delivered to the conveying device of material returned container (3).
7. filling apparatus according to claim 6, which is characterized in that the conveying device includes containing semi-finished product
Transport box (52) and rotation chain (51) to the movement transport box (52).
8. filling apparatus according to claim 7, which is characterized in that the side of the conveying device is equipped with to clean
Except the rinse bath (6) of the semi-finished product after filler.
9. filling apparatus according to claim 8, which is characterized in that the flow valve is connected with to control filling speed
First control device；
And/or the conveying device further includes controlling the second control device of material returned time.
10. filling apparatus according to claim 9, which is characterized in that the material returned container (3) is equipped with temperature sensor,
The temperature sensor, which is connected with, can adjust second heating component to control the temperature controller of material returned temperature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820427800.5U CN207971242U (en) | 2018-03-27 | 2018-03-27 | A kind of filling apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820427800.5U CN207971242U (en) | 2018-03-27 | 2018-03-27 | A kind of filling apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207971242U true CN207971242U (en) | 2018-10-16 |
Family
ID=63763836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820427800.5U Expired - Fee Related CN207971242U (en) | 2018-03-27 | 2018-03-27 | A kind of filling apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207971242U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111202217A (en) * | 2020-01-10 | 2020-05-29 | 华南农业大学 | Lead-free sterile preserved egg processing method and processing device and application of lead-free sterile preserved egg processing method and processing device in instant preserved egg and lean meat porridge |
-
2018
- 2018-03-27 CN CN201820427800.5U patent/CN207971242U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111202217A (en) * | 2020-01-10 | 2020-05-29 | 华南农业大学 | Lead-free sterile preserved egg processing method and processing device and application of lead-free sterile preserved egg processing method and processing device in instant preserved egg and lean meat porridge |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181016 |
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| CF01 | Termination of patent right due to non-payment of annual fee |