CN208836943U - A kind of automation point slurry equipment - Google Patents

Abstract

The utility model discloses a kind of automation point slurry equipment, including brain system is starched and removed to storage slurry system, storage coagulator system, point；It the point slurry and removes point slurry bucket that brain system includes bottom hollow out, be placed in the uncongealed tofu access ware that a bottom of the barrel is used to connect brain/remove brain；The outlet of the circulation duct I in slurry system, the circulation duct II in storage coagulator system is stored up towards point slurry bucket；Rotating disc is additionally provided with immediately below the uncongealed tofu access ware；The rotating disc is installed on up-down rotary display stand.The utility model is not only simple and practical, easy to operate, save manpower, and can relatively accurately control point slurry during influence factor；Realize mild point brain, it is lossless remove brain, can improve bean-curd product quality under entire roboticized work form, with biggish application prospect.

Description

A kind of automation point slurry equipment

Technical field

The utility model belongs to bean product production field, is related to a kind of bean curd coagulation equipment more particularly to a kind of automation Point slurry equipment.

Background technique

Point slurry adds coagulator in referring to toward hot soya-bean milk, solidifies heat denatured protein matter and then becomes the process of uncongealed tofu, point The quality of sizing process directly influences the superiority and inferiority of bean-curd product final product quality.Wherein, the concentration of soya-bean milk, the temperature of soya-bean milk, solidification The concentration and additive amount of agent, stirring means and mixing time, length of crouching brain time etc. when point is starched can be to a sizing process Quality has an impact, and coagulant concentration is excessively high, and mixing speed is too fast, and the time is too short to will lead to tofu product nonuniform organization, The problems such as water-retaining property and poor organoleptic quality.

Liu Lingfei et al. proposes in influence of the coagulator hybrid mode to bittern bean curd quality characteristic, disposable machine uniformly point When slurry, since stirring rate is too fast, the network structure that soya-bean milk is formed is subject to destroy under the conditions of strong mixing, under yield is rapid Drop；And gentle agitation can make curdled milk system reach uniform state under conditions of not destroying curdled milk, bean curd network structure is abundant It is formed, the tofu quality of processing is good.

Have in the prior art and introduce sonicating step in bean curd manufacturing process, the solidifying of bean curd can be significantly improved Glue intensity and retentiveness simultaneously improve its quality, but ultrasonic technique is not widely applied to really also in the bean curd production of factory It goes.

Currently, the point sizing process of most bean product factory still relies upon worker and puts slurry manually, also there is part using automatic Point slurry system.Though although automatic point slurry system existing in the prior art from solve in varying degrees conventional point slurry during because There is a degree of differences for point caiquejee's method, it is difficult to make slurry heading for unification of operation, scale, and waste of manpower is asked Topic, but automatic point slurry system in the prior art has the following problems: first, the mechanical stirring mode destructible soya-bean milk used The network structure of formation influences a slurry effect；Second, the uncongealed tofu after point is starched withdraws inconvenience, cracky；Third can not make bean curd The quality of product is improved and is improved during starching.

Utility model content

In view of the deficiency of the prior art, the utility model provides that a kind of structure is simple, mildly put brain, lossless removes Brain, the automation point slurry equipment that bean-curd product quality can be improved.And the equipment is used suitable for major small curd production plant.

A kind of automation point slurry equipment is provided to achieve the above object, and the utility model uses following technical scheme:

A kind of automation point starches equipment, including storage slurry system, storage coagulator system, further includes starching and removing brain system；Institute It states and starches and remove point slurry bucket that brain system includes bottom hollow out, is placed in a bottom of the barrel for connecing the uncongealed tofu access ware that brain removes brain； The storage slurry system stores up the outlet of coagulator system towards point slurry bucket.

A slurry is carried out by the way that soya-bean milk and coagulator to be introduced into a slurry bucket in the technical program；Since a bottom of the barrel is engraved Sky connects brain by uncongealed tofu access ware, can be under uncongealed tofu gravity by the beans after slurry when reaching uncongealed tofu access ware maximum capacity Brain is withdrawn.

Preferably, the storage slurry system includes slurry storing tank, slurry storing tank bung, densimeter I, flow valve I, is connected with slurry storing tank And flow to the circulation duct I of a slurry bucket, switch valve I；The densimeter I is placed in a transparent glass tube I, the glass tube I with Slurry storing tank is connected to by flow valve I；The switch valve I is located on circulation duct I to be flowed into point slurry bucket for controlling slurry；

The storage coagulator system includes storage coagulator bucket, stores up coagulator bung, densimeter II, is connected with storage coagulator bucket And flow to the circulation duct II, flow valve II, switch valve II of a slurry bucket；The densimeter II is placed in transparent glass tube II, institute Glass tube II is stated to be connected to storage coagulator bucket；The flow valve II and switch valve II are flowed to along fluid is sequentially placed in circulation duct II Above, it is flowed into point slurry bucket for controlling coagulator.

Further, rotating disc is additionally provided with immediately below the uncongealed tofu access ware；The rotating disc is installed in up-down rotary display stand On.

In above-mentioned technical proposal, uncongealed tofu access ware is controlled by the liter and drop of up-down rotary display stand and puts the group of slurry bucket bucket wall It closes and separates；When lifting platform rises, uncongealed tofu access ware combines with point slurry bucket and constitutes closed container；When lifting platform decline, beans Brain access ware is separated with point slurry bucket, since gravity can make uncongealed tofu can smoothly enter into uncongealed tofu access ware, and then is withdrawn.

Meanwhile during slurry, by the rotation of up-down rotary display stand, enables and select soya-bean milk in slurry bucket with a kind of milder Mode mixes, it is possible to prevente effectively from established gel tissue is destroyed again and influences a slurry effect.

Also, it stores up and is furnished with densimeter by coagulator bucket, soymilk concentration can be measured, and then indirectly control when putting slurry every time Soymilk concentration is consistent, guarantees the consistency of point slurry effect；It is equipped with flow valve I among I pipe of slurry storing tank and densimeter, can be prevented hydraulic Densimeter pipe is broken caused by excessive or flow velocity is too fast.The setting of flow valve II can be to avoid because of storage coagulator bucket liquid level height Coagulator discharge rate is different caused by difference, and then the non-uniform situation of slurry is avoided to occur.

Further, the outer bottom of the uncongealed tofu access ware and the inner bottom surface of rotating disc are detachably fixed connection, and described turn The outer bottom of Moving plate is fixedly connected with up-down rotary display stand；The lifting action of the up-down rotary display stand starches uncongealed tofu access ware and point Bucket is in combination and separates two states.

Preferably, the supersonic liquid level detection for liquid level position in test point slurry bucket is provided with above described slurry bucket Device, the ultrasonic solution bit detector and PLC control unit communicate to connect；The PLC control unit also with switch valve I, switch Valve II is electrically connected.

In the technical program, switch valve can effectively be saved manpower by the control of ultrasonic solution bit detector, and can be with The dosage of accurate soya-bean milk and coagulator makes invocation point slurry operation move towards automation, intelligent.

Preferably, the slurry storing tank, the bottom for storing up coagulator bucket are respectively equipped with accordingly to be controlled according to mass temperature in bucket and open Close valve I, temperature switch I, the temperature switch II that switch valve II opens and closes.

In the technical program, switch valve can effectively be saved manpower by the control of temperature switch, and can accurately be controlled Temperature when point slurry every time makes invocation point slurry operation move towards automation, intelligent.

Preferably, the bottom inside of the uncongealed tofu access ware is equipped with the groove to match with the bottom bucket wall of point slurry bucket, from And it puts slurry bucket bucket wall bottom and is connect with uncongealed tofu access ware bottom inserted type；And it is furnished with leakproof cushion rubber in groove.

Bucket wall bottom is that inserted type is connect with uncongealed tofu access ware bottom in the technical program, passes through the decline of up-down rotary display stand Operation, uncongealed tofu access ware decline to separate with a slurry bucket with rotating disc, uncongealed tofu since gravity follows uncongealed tofu access ware and Reach and removes brain purpose.In addition, the technical program further groove is built-in with sealing rubber ring, the structure when uncongealed tofu access ware is combined with point slurry bucket At closed container, the presence of sealing rubber ring can guarantee that soya-bean milk will not leak outside in slurry bucket, while can also be to avoid a slurry bucket The abrasion of utensil caused by when being combined with access ware.

Preferably, the slurry storing tank periphery, which is provided with, is coated on ultrasonic field therein for slurry storing tank.

Slurry storing tank periphery is provided with ultrasonic field in the technical program, and after ultrasonic wave is to soya-bean milk processing, ultrasound is generated strong Vibration causes the friction and collision of albumen particle, is conducive to the solidification of soybean protein in subsequent step, can be effectively improved bean curd product Matter.

Preferably, the slurry storing tank, storage coagulator bucket, put slurry bucket ladle body be all made of heat preservation sandwich layer material.

In the technical program, slurry storing tank, the bucket wall for storing up coagulator bucket and point slurry bucket is all made of sandwich material, there is insulation Effect, prevent because crouching brain wait and cause slurry storing tank and store up coagulator bucket in fluid temperature reduce, and then under the influence of one The point slurry criticized, the heat insulation effect for selecting slurry bucket can enable soybean protein be maintained at a stationary temperature model with reacting for coagulator It encloses, and then is conducive to the progress of crouching brain.

Preferably, the bottom bore of described slurry bucket is greater than top bore, and ladle body material selection food-grade is colorless and transparent Polyphenylsulfone PPSU.

Bucket wall bore is larger on the lower bucket wall relative aperture of the technical program midpoint slurry bucket, and uncongealed tofu follows beans due to gravity Guarantee that it is not damaged when brain access ware.

The utility model has the beneficial effects that:

The utility model is not only simple and practical, easy to operate, saves manpower, and relatively accurately can starch process in control point In influence factor；Realize mild point brain, it is lossless remove brain, can improve bean-curd product quality under entire roboticized work form, tool There is biggish application prospect.

Detailed description of the invention

Fig. 1 is the structural schematic diagram of the utility model.

The meaning of label symbol is as follows in figure:

1- stores up slurry system；11- ultrasonic field；12- slurry storing tank lid；13- slurry storing tank；14- densimeter I；15- glass tube I；16- Flow valve I；17- temperature switch I；18- switch valve I；19- circulation duct I；2- stores up coagulator system；21- stores up coagulator bung； 22- stores up coagulator bucket；23- densimeter II；24- temperature switch II；25- glass tube II；26- flow valve II；27- switch valve II； 28- circulation duct II；Brain system is starched and removed to 3- point；31- up-down rotary display stand；32- ultrasonic solution bit detector；33- point slurry bucket； 35- uncongealed tofu access ware；36- rotating disc.

Specific embodiment

The following will be combined with the drawings in the embodiments of the present invention, to the technical solution in the utility model carry out it is clear, It is fully described by.Following embodiment is only used for clearly illustrating the technical solution of the utility model, and cannot be limited with this The protection scope of the utility model processed.

Embodiment 1

A kind of automation point as shown in Figure 1 starches equipment, including storage slurry system 1, storage coagulator system 2, further includes a slurry And remove brain system 3；Point slurry and the point slurry bucket 33 of brain system 3 including bottom hollow out is removed, 33 bottom of a slurry bucket is placed in and is removed for connecing brain The uncongealed tofu access ware 35 of brain；It stores up slurry system 1, store up the outlet of coagulator system 2 towards point slurry bucket 33.

Coagulator is introduced into a slurry bucket 33 by storage slurry system 1 by soya-bean milk, by storage coagulator system 2 by the present embodiment Carry out a slurry；Due to a bottom of the barrel hollow out, brain is connect by uncongealed tofu access ware 35, it, can when reaching uncongealed tofu access ware maximum capacity The uncongealed tofu after slurry is withdrawn under uncongealed tofu gravity.

Embodiment 2

As shown in Figure 1, the present embodiment is on the basis of embodiment 1, storage slurry system 1 includes slurry storing tank 13, slurry storing tank bung 12, densimeter I 14, flow valve I 16, circulation duct I 19, the switch valve I 18 for being connected with slurry storing tank 13 and flowing to a slurry bucket 33； Densimeter I 14 is placed in a transparent glass tube I 15, and glass tube I 15 is connected to slurry storing tank 13 by flow valve I 16；Switch valve I 18 It is flowed into point slurry bucket 33 on circulation duct I 19 for controlling slurry；

Storing up coagulator system 2 includes storage coagulator bucket 22, storage coagulator bung 21, densimeter II 23 and storage coagulator bucket 22 are connected and flow to the circulation duct II 28, flow valve II 26, switch valve II 27 of a slurry bucket 33；Densimeter II 23 is placed in transparent glass In glass pipe II 25, glass tube II 25 is connected to storage coagulator bucket 22；Flow valve II 26 and switch valve II 27 flow to sequentially along fluid It is placed on circulation duct II 28, flowed into point slurry bucket 33 for controlling coagulator.

Wherein, it is furnished with densimeter by storage coagulator bucket, soymilk concentration can be measured, and then indirectly controls when putting slurry every time Soymilk concentration is consistent, guarantees the consistency of point slurry effect；It is equipped with flow valve I among slurry storing tank and densimeter pipe, can be prevented hydraulic Densimeter pipe is broken caused by excessive or flow velocity is too fast；The setting of flow valve II can be to avoid because of storage coagulator bucket liquid level height Coagulator discharge rate is different caused by difference, and then the non-uniform situation of slurry is avoided to occur.

Embodiment 3

As shown in Figure 1, the present embodiment on the basis of embodiment 1 or embodiment 2, is also set immediately below uncongealed tofu access ware 35 There is rotating disc 36；Rotating disc 36 is installed on up-down rotary display stand 31.

The present embodiment carries out a slurry by the way that soya-bean milk and coagulator to be introduced into a slurry bucket；Due to a bottom of the barrel hollow out, By the liter of up-down rotary display stand controlled with drop uncongealed tofu access ware with put slurry bucket bucket wall combination with separate；When lifting platform rises When, uncongealed tofu access ware combines with point slurry bucket and constitutes closed container；When lifting platform decline, uncongealed tofu access ware is separated with point slurry bucket, Since gravity can make uncongealed tofu can smoothly enter into uncongealed tofu access ware, and then withdrawn.Meanwhile slurry during, pass through liter The rotation of turntable is dropped, the soya-bean milk selected in slurry bucket is enabled to mix in a manner of a kind of milder, it is possible to prevente effectively from established solidifying Glue tissue is destroyed again and influences a slurry effect.

Embodiment 4

As shown in Figure 1, the present embodiment is on the basis of embodiment 3, the outer bottom of uncongealed tofu access ware 35 and rotating disc 36 Inner bottom surface is detachably fixed connection, and the outer bottom of rotating disc 36 is fixedly connected with up-down rotary display stand；Pass through up-down rotary display stand 31 Lifting action is in uncongealed tofu access ware 35 with point slurry bucket 33 to combine and separate two states.

Embodiment 5

As shown in Figure 1, the present embodiment is on the basis of examples 1 to 4, it is provided with above point slurry bucket for test point slurry bucket The ultrasonic solution bit detector 32 of interior liquid level position, the ultrasonic solution bit detector 32 are communicated to connect with PLC control unit； The PLC control unit is also electrically connected with switch valve I 18, switch valve II 27.

Since switch valve can effectively be saved manpower by the control of ultrasonic solution bit detector, and can accurate soya-bean milk With the dosage of coagulator, invocation point slurry operation is made to move towards automation, it is intelligent.

Embodiment 6

As shown in Figure 1, the present embodiment, on the basis of embodiment 1-5, slurry storing tank 13, the bottom for storing up coagulator bucket 22 are divided Temperature switch I 17, the temperature switch that She You not be opened and closed according to the corresponding control switch valve I 18 of mass temperature in bucket, switch valve II 27 Ⅱ24.To which switch valve is by the control of temperature switch, manpower can be effectively saved, and can accurately be controlled when point is starched every time Temperature makes invocation point slurry operation move towards automation, intelligent.

Embodiment 7

As shown in Figure 1, the present embodiment, on the basis of embodiment 1-6, the bottom inside of uncongealed tofu access ware 35 is equipped with and point The groove that the bottom bucket wall of slurry bucket 33 matches, connect to put slurry bucket bucket wall bottom with uncongealed tofu access ware bottom inserted type；And It is furnished with leakproof cushion rubber in groove.

Since bucket wall bottom is that inserted type is connect with uncongealed tofu access ware bottom, pass through the step-down operation of up-down rotary display stand, beans Brain access ware declines with rotating disc to separate with a slurry bucket, and uncongealed tofu reaches since gravity follows uncongealed tofu access ware and removes brain Purpose.In addition, constitute closed container when uncongealed tofu access ware is combined with point slurry bucket, the presence of the sealing rubber ring built in groove can be with Utensil caused by when guaranteeing that soya-bean milk will not leak outside in slurry bucket, while can also combine to avoid slurry bucket with access ware is worn.

Embodiment 8

As shown in Figure 1, the present embodiment, on the basis of embodiment 1-7, slurry storing tank periphery, which is provided with, coats slurry storing tank 13 In ultrasonic field 11 wherein.

Embodiment 9

The present embodiment on the basis of embodiment 1-8, slurry storing tank 13, storage coagulator bucket 22, put slurry bucket 33 ladle body adopt With heat preservation sandwich layer material.The bottom bore of point slurry bucket 33 is greater than top bore, and ladle body material selects food-grade colorless and transparent Polyphenylsulfone PPSU.

Embodiment 10

As shown in Figure 1, the workflow of the utility model in practical applications is as follows:

1, well-done ripe soya-bean milk is poured into slurry storing tank 13, observes the registration of densimeter I 14, and pass through the side of dilution or concentration Method makes the registration of densimeter I 14 identical as desired value, covers slurry storing tank lid 12；

2, the hot water of certain volume is injected into storage coagulator bucket 22, then coagulator is added thereto until densimeter II 23 It shows desired value, stops the addition of coagulator, and cover storage coagulator bung 21；

3, all power supplys are connected, uncongealed tofu access ware 35 are detachably mounted on rotating disc 36, and control lifting rotation The rising of platform 31, while driving uncongealed tofu access ware 35 to rise, and then combine uncongealed tofu access ware 35 by inlaying with point slurry bucket 33 A complete liquid container (stopping lifting at this time, fix the height of up-down rotary display stand 31) is formed, so that be then added Soya-bean milk will not leak outside；

4, when temperature switch I 17, temperature switch II 24 detect slurry storing tank 13 respectively and store up the liquid in coagulator bucket 22 Temperature at 82 DEG C -88 DEG C, open by control switch valve I 18, and soya-bean milk flows into point slurry bucket 33 by slurry storing tank 13；

When ultrasonic solution bit detector 32 detects that the additive amount of soya-bean milk reaches pre-set level position, PLC control switch Valve I 18 disconnect, while control switch valve II 27 starting, control up-down rotary display stand 31 rotate, coagulator with constant speed by Storage coagulator bucket 22 flows into the point slurry bucket 33 rotated, uniformly mixes with soya-bean milk in slurry bucket 33 is selected.When supersonic liquid level detects When device 32 detects that the additive amount of coagulator reaches pre-set level position, PLC control switch valve II 27 is disconnected；

After a certain period of time, the power supply for closing up-down rotary display stand 31 makes it stop rotating to the rotation of point slurry bucket 33, puts 33 phase of slurry bucket The phased out rotation answered；

5, close power supply, into crouching brain link, the crouching brain time according to the different and different in size of coagulator type, when crouching brain At the end of, operation up-down rotary display stand 31 declines, and then uncongealed tofu access ware 35 is driven to decline, and uncongealed tofu follows uncongealed tofu due to gravity Access ware 35 is withdrawn.At this point, the uncongealed tofu in uncongealed tofu access ware 35 can enter next step processing link；

6, it re-replaces a uncongealed tofu access ware 35 to be placed on the rotating disc 36 of up-down rotary display stand 31, starts the point of a new round Slurry.

To this work flow can reach mild point brain, it is lossless remove brain, and can improve under full-automatic operation form Bean-curd product quality.

The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without deviating from the technical principle of the utility model, several improvement and deformations can also be made, these change It also should be regarded as the protection scope of the utility model into deformation.

Claims (5)

1. a kind of automation point starches equipment, it is characterised in that: further include a little including storage slurry system (1), storage coagulator system (2) Starch and remove brain system (3)；The point is starched and is removed the point slurry bucket (33) that brain system (3) includes bottom hollow out, is placed in a slurry bucket (33) Bottom is for connecing the uncongealed tofu access ware (35) that brain removes brain；Storage slurry system (1), the equal direction in outlet for storing up coagulator system (2) Point slurry bucket (33)；

Wherein: the storage slurry system (1) includes slurry storing tank (13), slurry storing tank bung (12), densimeter I (14) and slurry storing tank (13) it is connected and flows to the circulation duct I (19) of a slurry bucket (33)；The densimeter I (14) is placed in a transparent glass tube I (15) Interior, the glass tube I (15) is connected to slurry storing tank (13) by flow valve I (16)；Use is additionally provided on the circulation duct I (19) The switch valve I (18) in point slurry bucket (33) is flowed into control slurry；

The storage coagulator system (2) includes storage coagulator bucket (22), storage coagulator bung (21), densimeter II (23) and storage Coagulator bucket (22) is connected and flows to the circulation duct II (28) of a slurry bucket (33)；The densimeter II (23) is placed in transparent glass In pipe II (25), the glass tube II (25) is connected to storage coagulator bucket (22)；The circulation duct II (28) is equipped with along stream The flow valve II (26) and switch valve II (27) that body flow direction is sequentially arranged, flows into point slurry bucket (33) for controlling coagulator；

Rotating disc (36) are additionally provided with immediately below the uncongealed tofu access ware (35)；The rotating disc (36) is installed in up-down rotary display stand (31) on；

The outer bottom of the uncongealed tofu access ware (35) is detachably fixed with the inner bottom surface of rotating disc (36) to be connect, the rotating disc (36) outer bottom is fixedly connected with up-down rotary display stand；The lifting action of the up-down rotary display stand (31) makes uncongealed tofu access ware (35) it is in point slurry bucket (33) and combines and separate two states.

2. a kind of automation point according to claim 1 starches equipment, it is characterised in that: setting is useful above described slurry bucket In the ultrasonic solution bit detector (32) of liquid level position in test point slurry bucket, the ultrasonic solution bit detector (32) and PLC are controlled Unit communication connection processed；The PLC control unit is also electrically connected with switch valve I (18), switch valve II (27).

3. a kind of automation point according to claim 1 starches equipment, it is characterised in that: the slurry storing tank (13), storage solidification The bottom of agent bucket (22) is respectively equipped with to be opened and closed according to the corresponding control switch valve I (18) of mass temperature in bucket, switch valve II (27) Temperature switch I (17), temperature switch II (24).

4. a kind of automation point according to claim 1 starches equipment, it is characterised in that: the bottom of the uncongealed tofu access ware (35) The groove to match with the bottom bucket wall of point slurry bucket (33) is equipped on the inside of portion, to put slurry bucket bucket wall bottom and uncongealed tofu access ware bottom The connection of portion's inserted type；And it is furnished with leakproof cushion rubber in groove.

5. a kind of automation point according to claim 1 starches equipment, it is characterised in that: the slurry storing tank periphery be provided with by Slurry storing tank (13) is coated on ultrasonic field therein (11).