CN211594204U

CN211594204U - Automatic cleaning system

Info

Publication number: CN211594204U
Application number: CN201922425120.7U
Authority: CN
Inventors: 李宁; 李加军; 商守全
Original assignee: Suzhou Bogute Intellectual Creation Co ltd
Current assignee: Suzhou Bogute Intellectual Creation Co ltd
Priority date: 2019-12-28
Filing date: 2019-12-28
Publication date: 2020-09-29
Anticipated expiration: 2029-12-28

Abstract

The utility model provides an automatic change cleaning system, include: the material supply device is used for extracting the material to the conveying device; the conveying device is arranged on one side of the material supplying device and is used for conveying the material; the cleaning device is arranged above the conveying device and used for cleaning the material; and the material taking device is arranged on one side of the conveying device, which is far away from the material providing device, and is used for taking away the material. The automatic cleaning system of the utility model can realize the functions of automatic picking and placing, automatic sheet counting detection, automatic cleaning, automatic camera alignment assembly and the like; but also can be used for various specification materials aiming at the product adjusting mechanisms with different sizes.

Description

Automatic cleaning system

Technical Field

The utility model relates to an automatic technical field especially relates to an automatic change cleaning system.

Background

When the display panel membrane is cleaned and assembled, because the thickness of the membrane is about 0.1-0.2mm and the membrane is usually stacked together, the problem that a plurality of membranes are stuck together can occur, manual picking, cleaning and assembling are needed, and the efficiency is too low. The existing equipment can not realize automatic cleaning on one hand, and on the other hand, the equipment can only aim at products with single specification, is not suitable for membrane materials with various specifications, and can not realize the sharing of the equipment.

Therefore, it is an urgent problem to design an automatic cleaning system that can meet the requirements of various specifications of products.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic cleaning system to the realization is washd and is assembled the automation of material materials such as membrane material.

In order to realize one of the above utility model purposes, the utility model provides an automatic change cleaning system, include:

the material supply device is used for extracting the material to the conveying device;

the conveying device is arranged on one side of the material supplying device and is used for conveying the material;

the cleaning device is arranged above the conveying device and used for cleaning the material;

and the material taking device is arranged on one side of the conveying device, which is far away from the material providing device, and is used for taking away the material.

Further, the material supply device comprises a feeding machine and a first moving manipulator arranged above the feeding machine, and the material on the feeding machine is moved to the conveying device through the first moving manipulator.

Further, the material loading machine includes: the first carrying platform is provided with a first positioning groove; the top of the transverse plate is provided with a first positioning mechanism matched with the first positioning groove and used for driving the material placed on the first carrying platform to horizontally move;

the top of the first bottom driving plate is provided with a vertical rod, and the vertical rod is connected to the bottom of the first carrying platform and used for driving the first carrying platform to move up and down.

Further, the first movable manipulator comprises an absorbing mechanism and a moving mechanism arranged above the absorbing mechanism, the absorbing mechanism absorbs the material on the feeding machine, and the moving mechanism moves the material.

Further, the suction mechanism comprises at least one cross rod, an adjustable sucker is arranged below the cross rod, and the adjustable sucker sucks the material.

Further, the moving mechanism comprises an air cylinder, and the air cylinder drives the first moving manipulator to move up and down.

Further, the moving mechanism comprises a sliding block and a sliding rail arranged below the sliding block, and the sliding block drives the first moving manipulator to move left and right along the sliding rail.

Further, the material taking device comprises a second moving mechanical arm and an alignment mechanism, wherein the second moving mechanical arm is arranged above the alignment mechanism.

Furthermore, the material taking device also comprises a third movable manipulator, and the second movable manipulator is connected with the third movable manipulator through a fixing plate.

Further, the counterpoint mechanism includes:

the second carrying platform comprises a top carrying plate and a second bottom driving plate, the top carrying plate is connected with the second bottom driving plate through a fixing column, and a second positioning groove is formed in the top carrying plate;

the second positioning mechanism is arranged on the second bottom driving plate, a positioning column matched with the second positioning groove is arranged on the second positioning mechanism, the positioning column is inserted into and higher than the second positioning groove, and the positioning column is driven by a motor to move back and forth along the second positioning groove.

Further, a plasma cleaning machine is arranged between the material supply device and the conveying device.

The utility model has the advantages that:

the automatic cleaning system of the utility model can realize the functions of automatic picking and placing, automatic sheet counting detection, automatic cleaning, automatic camera alignment assembly and the like; but also can be used for various specifications of membrane materials aiming at product adjusting mechanisms with different sizes.

Drawings

Fig. 1 is a schematic structural diagram of an automated cleaning system of the present invention;

fig. 2 is a schematic structural diagram of the feeding machine of the present invention;

fig. 3 is a schematic structural view of a first carrier of the feeding machine of the present invention;

fig. 4 is a schematic structural view of a first mobile manipulator of the present invention;

fig. 5 is a first schematic structural diagram of the alignment mechanism of the present invention;

in the figure: 1. a material supply device; 2. a conveying device; 3. a cleaning device; 4. a material take-away device; 10. a feeding machine; 101. a first stage; 102. a transverse plate; 103. a first bottom drive plate; 104. a guide sleeve; 105. a vertical rod; 106. a first drive mechanism; 107. a first positioning mechanism; 1071. a first X-direction displacement module; 1072. a first Y-direction displacement module; 1081. a first upright post; 1082. a second upright post; 1091. a first positioning plate; 1092. a second positioning plate; 1010. a first positioning groove; 11. a first moving manipulator; 111. a suction mechanism; 1111. a cross bar; 1112 an adjustable suction cup; 112. a moving mechanism; 1121. a cylinder; 41. a second moving robot; 42. an alignment mechanism; 421. a top carrier plate; 422. a second bottom drive plate; 423. fixing a column; 424. a second positioning groove; 425. a second positioning mechanism; 4251. a second X-direction displacement module; 42511. a second X-direction positioning plate; 4252. a second Y-direction displacement module; 42521. a second Y-direction positioning plate; 42523. a second slide rail; 42522. a second slider; 42524. a stopper; 426. a positioning column; 428. a rotating plate; 429. rotating the motor; 4210. a fixing plate; 43. a third moving manipulator; 44. a CCD device; 5. a plasma cleaning machine.

Detailed Description

The present invention will be described in detail below with reference to embodiments shown in the drawings. However, these embodiments are not intended to limit the present invention, and structural, methodical, or functional changes that may be made by one of ordinary skill in the art based on these embodiments are all included in the scope of the present invention.

Terms such as "upper," "above," "lower," "below," and the like, used herein to denote relative spatial positions, are used for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

Also, it should be understood that, although the terms first, second, etc. may be used herein to describe various elements or structures, these described elements should not be limited by these terms. These terms are only used to distinguish these descriptive objects from one another. For example, the first slider may be referred to as the second slider, and similarly the second slider may also be referred to as the first slider, without departing from the scope of the present application.

The embodiment of the utility model provides an automatic change cleaning system, as shown in figure 1, include: a material supply device 1 for taking out the material to the conveying device; a conveying device 2 arranged at one side of the material supplying device 1 and used for conveying the material; the cleaning device 3 is arranged above the conveying device 2 and is used for cleaning the materials on the conveying device; and the material taking device 4 is arranged on one side of the conveying device 2 far away from the material supply device 1 and is used for taking away the material. The utility model discloses an automatic cleaning system can carry out the automated cleaning to material materials such as diaphragm, has reduced the cost of labor, has improved production efficiency.

In the embodiment of the present invention, the material supplying device 1 includes a feeding machine 10 and a first moving manipulator 11 disposed above the feeding machine. The feeding machine 10 can realize automatic feeding of the material, after the feeding machine is in a feeding position, the first mobile manipulator 11 moves the material to the conveying device 2, and the conveying device 2 drives the material to pass through the cleaning device 3 for cleaning.

As shown in fig. 2, the feeding machine 10 includes, in order from top to bottom, a first stage 101, a first positioning mechanism 107, a horizontal plate 102, a first bottom driving plate 103, and a first driving mechanism 106.

The first stage 101 is a platform for carrying various materials, and for example, when processing a material for a film used for a display panel, the first stage 101 is designed as shown in fig. 3 in order to apply the film of different specifications. The first stage 101 has first positioning grooves 1010 along the X direction or the Y direction, and the number of the first positioning grooves 1010 arranged along each direction may be 1 or one group, or even more, depending on the actual situation.

The top of the horizontal plate 102 is provided with a first positioning mechanism 107 matched with the first positioning groove 1010 along the X direction or the Y direction, and the first positioning mechanism is used for driving the material placed on the first carrying platform 101 to move in the X direction or the Y direction.

The first positioning mechanism 107 includes a first X-direction displacement module 1071 and a first Y-direction displacement module 1072. The first X-direction displacement module 1071 includes a first upright 1081, a first positioning plate 1091, a device movably connected to the horizontal plate 102, such as a slide block preferred in the present embodiment, and a second driving mechanism. The top end of the first upright 1081 needs to be higher than the top of the first carrier 101, and the bottom of the first upright 1081 is connected to the first positioning plate 1091; the first posts 1081 are generally disposed along the X direction of the horizontal plate 102 and are matched with the positioning slots, and the number of the first posts 1081 may be determined according to the actual situation, and one or more first posts may be disposed on each side of the horizontal plate 102. The first positioning plate 1091 is fixed to the second driving mechanism. Preferably, the second drive mechanism comprises a lead screw and a wheel, which are connected by a thread. In order to process materials with different specifications, the distance between the first upright column 1081 and the transverse plate 2 can be adjusted by operating the screw threads, and the first positioning column 1081 and the first positioning plate 1091 are driven to move in one direction or in the opposite direction in the X direction so as to adapt to the length of the materials.

Similarly, the first Y-direction displacement module 1072 is similar to the first X-direction displacement module 1071 in structural configuration, so that the distance between the second vertical column 1082 and the transverse plate 102 can be adjusted by operating the screw threads to drive the second vertical column 1082 and the second positioning plate 1092 to move in one direction or in the opposite direction in the Y direction, so as to adapt to the width of the material.

The transverse plate 102 is further provided with a guide sleeve 104, the top of the first bottom driving plate 103 is provided with a vertical rod 105, and the vertical rod 105 is connected to the bottom of the first carrying platform 101 through the guide sleeve 104; the first driving mechanism 106 is connected to the bottom of the first bottom driving plate 103, and is configured to drive the first stage 101 and the first bottom driving plate 103 to move up and down, that is, to move in the Z direction.

The first driving mechanism 106 includes a motor, a lead screw and a lead screw nut, and the first bottom driving plate 103 is fixed on the lead screw nut.

The feeding machine 10 is simple in structure, can automatically adjust the positioning in the X/Y/Z direction aiming at materials (such as membrane materials) with different specifications, efficiently finishes the feeding process, and improves the production efficiency.

In the embodiment of the present invention, as shown in fig. 4, the first moving robot 11 includes a suction mechanism 111 and a moving mechanism 112 disposed above the suction mechanism 111.

The suction mechanism 111 comprises at least one cross bar 1111, an adjustable suction cup 1112 is arranged below the cross bar 1111, and the adjustable suction cup 1112 is used for sucking the material. Optionally, in the embodiment of the present invention, the above-mentioned cross rods 1111 may be 1, 2 or more, depending on the actual situation, as long as it can ensure to absorb the material, for example, the embodiment of the present invention provides four cross rods for the absorbing mechanism, which are respectively disposed at four positions of the absorbing mechanism, and an adjustable suction cup is disposed below each cross rod, and absorbs the material through the adjustable suction cup, and the first mobile manipulator 11 moves to one side of the conveying device 2. In order to further adjust the suction position, improve the suction force to the material the utility model discloses in the preferred embodiment, still be provided with the linear rail on the horizontal pole, adjustable sucking disc can be along the linear rail back-and-forth movement on the horizontal pole to the position of adjustable sucking disc of adjustment.

The moving mechanism 112 can move up and down, left and right, and drives the material on the suction mechanism to move up and down, left and right, and then to the conveying device. The moving mechanism 112 includes an air cylinder 1121, and the air cylinder 1121 can drive the first moving manipulator 11 to move up and down. A buffer device is further disposed below the cylinder 1121, and when the first mobile manipulator 11 moves downward, the buffer device can perform buffering.

The moving mechanism 112 further includes a slider and a slide rail disposed under the slider, the slide rail includes a main slide rail and auxiliary slide rails disposed on two sides of the main slide rail, and the slider is driven by a motor to move left and right, so as to drive the first moving manipulator 11 to move left and right along the slide rail, and transfer the material to the conveying device.

The utility model discloses an in the embodiment, conveyer 2 includes belt pulley, belt, drives the belt motion through belt motor, and then makes material side to side movement to washing device through the conveyer belt top washs the material.

The cleaning device adopts a cleaning machine which is conventional in the field, such as a plasma cleaning machine and the like, so as to clean the material.

The material removing device 4 includes a second moving robot 41 and an aligning mechanism 42, and the second moving robot 41 is disposed above the aligning mechanism 42. The material on the conveying device 2 is moved to the aligning mechanism 42 by the second moving manipulator 41, the material is automatically positioned, and after the material is positioned, the material is transported to the next process by the second moving manipulator 41. The utility model discloses a second removes manipulator structure and first removal manipulator, so no longer give unnecessary details.

As shown in fig. 5, the aligning mechanism 42 of the present invention includes: the second carrier comprises a top carrier plate 421 and a second bottom driving plate 422, the top carrier plate 421 is connected with the second bottom driving plate 422 through a fixing column 423, and a second positioning groove 424 is formed in the top carrier plate 421; the second positioning mechanism 425 is disposed on the second bottom driving plate 422, a positioning column 426 matched with the second positioning groove 424 is disposed on the second positioning mechanism 425, the positioning column 426 is inserted into and higher than the second positioning groove 424, and the positioning column 426 is driven by a motor to move back and forth along the second positioning groove 424, so that the material on the top supporting plate 421 is accurately positioned.

The second positioning grooves 424 are disposed along the X direction and/or the Y direction, the X direction and/or the Y direction at least includes one second positioning groove, and the number of the second positioning grooves is determined according to the actual situation, for example, the aligning mechanism 42 of this embodiment has 4 second positioning grooves disposed along the X direction and the Y direction, respectively.

The second positioning mechanism 425 includes a second X-direction displacement module 4251 and a second Y-direction displacement module 4252 for precisely positioning the material on the top carrier 421 in the X direction and the Y direction.

In one embodiment, the second X-direction displacement module 4251 is a bidirectional module, and includes second X-direction positioning plates 42511 oppositely disposed at two sides of the X-direction, and a first slider, a first slide rail disposed along the X-direction, and a motor for driving the first slider to move back and forth along the first slide rail are disposed below the second X-direction positioning plates 42511. The second X-direction positioning plate 42511 is provided with a positioning column 426 matching with the second positioning groove 424. The first sliding block is driven linearly by the motor, so that the second X-direction positioning plate 42511 on the first sliding block moves back and forth, and the positioning column 6 is driven to move back and forth in the second positioning groove 4, thereby realizing positioning in the X direction.

The second Y-direction displacement module 4252 may be a unidirectional module, and includes a second Y-direction positioning plate 42521 disposed on one side of the Y direction, a second slider 42522 disposed below the second Y-direction positioning plate 42521, a second slide rail 42523 disposed along the Y direction, and a motor for driving the second slider 42522 to move back and forth along the second slide rail 42523. The second Y-direction positioning plate 42521 is provided with a positioning post 426 matching with the second positioning groove 424. The second slider 42522 is linearly driven by the motor, so that the second Y-direction positioning plate 42521 on the second slider 42522 moves back and forth, and the positioning column 426 on the second Y-direction positioning plate 42521 is driven to move back and forth in the second positioning slot 424. When the unidirectional module is adopted, in order to realize positioning in the Y direction, a stopper 42524 is further disposed on one side of the top carrier plate 421 opposite to the second Y-direction positioning plate 42521, the stopper 42524 is higher than the top carrier plate 421 and is used for fixing the material in the Y direction, and the other end of the top carrier plate is positioned by the unidirectional module in the Y direction, so that positioning in the Y direction is realized.

As another kind of the utility model discloses an improve, foretell second Y direction displacement module 4252 also can be two-way module, including setting up the second Y in Y direction both sides relatively to locating plate 42521, its structure and principle are with X direction displacement module, and with the installation of X direction displacement module cross, provide positioning mechanism at the translational motion of X and Y direction, no longer describe here.

In this embodiment, the second bottom driving plate 422 is driven by a motor, a lead screw and a lead screw nut.

In another embodiment of the present invention, a third slide rail, a third slider slidably disposed on the third slide rail, and a motor for driving the third slider to move back and forth along the third slide rail may be further disposed below the second stage. The second carrying platform moves back and forth under the driving of the motor, so that the blanking position of materials such as the membrane and the like is further adjusted.

The utility model discloses a further embodiment, second bottom drive plate 422 below still is provided with rotor plate 428, second bottom drive plate 422 is fixed on rotor plate 428, rotor plate 428 below sets up fixed plate 4210, fixed plate 4210 with be provided with rotation motor 429 between the rotor plate 428, drive through rotation motor 429 clockwise or anticlockwise rotation is done to rotor plate 428, drives whole counterpoint mechanism 42 rotatory, can realize 360 unloading angular adjustment to material materials such as membrane material.

In order to further realize automatic counterpoint, the utility model discloses one side of counterpoint mechanism still is provided with CCD device 44, carries out data acquisition, drive through the material size of CCD camera on to the top support plate second positioning mechanism motion to the realization is to the material accurate positioning on the top support plate.

In order to further improve the efficiency of the automatic cleaning system, in a preferred embodiment of the present invention, the material removing device 4 further comprises a third moving manipulator 43, and the second moving manipulator 41 and the third moving manipulator 43 are connected by a fixing plate. The second robot and the third moving robot may move in the left-right direction in synchronization and may move in the up-down direction, respectively. The material is taken away and placed on the aligning mechanism through the second movable mechanical arm, and the third movable mechanical arm synchronously transports the material on the aligning mechanism to the next procedure, so that the production efficiency is improved.

The structures of the second mobile robot and the third mobile robot are similar to those of the first mobile robot, and are not described in detail herein.

In order to further improve the cleaning effect, in a preferred embodiment of the present invention, a plasma cleaning machine 5 is further disposed between the material supplying device 1 and the conveying device 2.

A plasma cleaner (also called a plasma cleaner), a plasma fan, or a plasma surface treatment apparatus is a brand-new high-tech technology, and achieves an effect that cannot be achieved by a conventional cleaning method by using plasma. Plasma is a state of matter, also called the fourth state of matter, and is not common solid, liquid, and gas states. Sufficient energy is applied to the gas to ionize it into a plasma state. The "active" components of the plasma include: ions, electrons, atoms, reactive groups, excited state species (metastable state), photons, and the like. The plasma cleaning machine is used for treating the surface of a sample by utilizing the properties of active components, so as to achieve the purposes of cleaning, coating and the like.

To sum up, the automatic cleaning system of the utility model can realize the functions of automatic picking and placing, automatic sheet number detection, automatic cleaning, automatic camera alignment assembly and the like; but also can be used for various specifications of membrane materials aiming at product adjusting mechanisms with different sizes.

It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should make the description as a whole, and the technical solutions in the embodiments can also be combined appropriately to form other embodiments understood by those skilled in the art.

The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.

Claims

1. An automated cleaning system, comprising:

a material supply device (1) for taking material onto the conveyor;

a conveying device (2) arranged at one side of the material supply device (1) and used for conveying the material;

the cleaning device (3) is arranged above the conveying device (2) and is used for cleaning the materials;

the material taking device (4) is arranged on one side, far away from the material supply device (1), of the conveying device (2) and used for taking away the material.

2. The automated washing system of claim 1, wherein: the material supply device (1) comprises a feeding machine (10) and a first moving mechanical arm (11) arranged above the feeding machine, and the material on the feeding machine (10) is moved to the conveying device (2) through the first moving mechanical arm (11).

3. The automated washing system of claim 2, wherein: the feeder (10) includes:

a first stage (101), wherein a first positioning groove (1010) is formed in the first stage (101); a first positioning mechanism (107) matched with the first positioning groove (1010) is arranged at the top of the transverse plate (102) and used for driving the material placed on the first carrying platform (101) to move horizontally;

the top of the first bottom driving plate (103) is provided with a vertical rod (105), and the vertical rod (105) is connected to the bottom of the first carrier (101) and used for driving the first carrier (101) to move up and down.

4. The automated washing system of claim 2, wherein: the first mobile manipulator (11) comprises an absorbing mechanism (111) and a mobile mechanism (112) arranged above the absorbing mechanism (111), the absorbing mechanism (111) absorbs the material on the feeding machine (10), and the mobile mechanism (112) moves the material.

5. The automated washing system of claim 4, wherein: the suction mechanism (111) comprises at least one cross rod (1111), an adjustable suction cup (1112) is arranged below the cross rod (1111), and the adjustable suction cup (1112) sucks the material.

6. The automated washing system of claim 4, wherein: the moving mechanism (112) comprises an air cylinder (1121), and the air cylinder (1121) drives the first moving manipulator (11) to move up and down.

7. The automated washing system of claim 4, wherein: the moving mechanism (112) comprises a sliding block and a sliding rail arranged below the sliding block, and the sliding block drives the first moving manipulator (11) to move left and right along the sliding rail.

8. The automated washing system of claim 1, wherein: the material taking device comprises a second moving mechanical arm (41) and an alignment mechanism (42), wherein the second moving mechanical arm (41) is arranged above the alignment mechanism (42).

9. The automated washing system of claim 8, wherein: the material taking device also comprises a third moving manipulator (43), and the second moving manipulator (41) and the third moving manipulator (43) are connected through a fixing plate.

10. The automated washing system of claim 8, wherein: the alignment mechanism (42) includes:

the second carrying platform comprises a top carrying plate (421) and a second bottom driving plate (422), the top carrying plate (421) is connected with the second bottom driving plate (422) through a fixing column (423), and a second positioning groove (424) is formed in the top carrying plate (421);

the second positioning mechanism (425), the second positioning mechanism (425) is arranged on the second bottom driving plate (422), a positioning column (426) matched with the second positioning groove (424) is arranged on the second positioning mechanism (425), the positioning column (426) is inserted into and higher than the second positioning groove (424), and the positioning column (426) is driven by a motor to move back and forth along the second positioning groove (424).

11. The automated washing system of claim 1, wherein: and a plasma cleaning machine (5) is also arranged between the material supply device (1) and the conveying device (2).