CN211593071U - Intelligent stay wire detection system - Google Patents
Intelligent stay wire detection system Download PDFInfo
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- CN211593071U CN211593071U CN201921707813.9U CN201921707813U CN211593071U CN 211593071 U CN211593071 U CN 211593071U CN 201921707813 U CN201921707813 U CN 201921707813U CN 211593071 U CN211593071 U CN 211593071U
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Abstract
An intelligent stay wire detection system relates to the technical field of stay wire detection systems on cigarette packets in cigarette production and packaging equipment. The problem that the conventional stay wire detection equipment is inconvenient to adjust in daily life is solved, and the method comprises the following steps: the display control module is connected with the controller and comprises a current detection value display unit for displaying a current detection value of a stay wire image, a stay wire image display unit for displaying stay wire image information and a threshold value setting input unit for setting a cigarette packet eliminating threshold value. The quality state of the stay wire in the production process can be directly observed at any time through the display control module, the current detection value of the stay wire image is displayed, the control of the tobacco bale rejecting mechanism can be conveniently adjusted according to the type of the stay wire and the current detection value, the rejecting is accurate, and the quality problem of the stay wire in the production process can be accurately solved.
Description
Technical Field
The utility model relates to a to the detecting system technical field that acts as go-between on the tobacco bale among the cigarette production equipment for packing.
Background
For the brand development and competitiveness of cigarette production enterprises, strict requirements and strict control are imposed on the quality of products, and the deviation and the existence of the small packet pull wire are important indexes of the product quality. At present, products aiming at stay wire detection in the market are numerous, transmission type detection, photoelectric sensor type detection, capacitance type detection, image detection and the like are adopted, detection equipment of the type is easy to mistakenly remove or not remove in a high-speed running state, daily adjustment is very inconvenient, and the quality problem of stay wires cannot be solved well.
SUMMERY OF THE UTILITY MODEL
To sum up, the utility model discloses an aim at solve current check out test set that acts as go-between under high-speed running state, the easy mistake is rejected or is not rejected, and daily adjustment is very inconvenient, and the solution that often can not be fine is acted as go-between the quality of problem's technique not enough, and provides an intelligent detecting system that acts as go-between.
For solving the technical problem of the utility model, the technical scheme of adoption is:
intelligent detection system that acts as go-between, its characterized in that the system is including:
the industrial camera is used for acquiring images of the tobacco bale pull wire or the joint;
the LED light source is used for supplementing light and illuminating a tobacco bale stay wire or a joint in an industrial camera view-finding area;
the DSP is used for receiving image acquisition signals output by the industrial camera, identifying and positioning the stay wires viewed by the image acquisition signals, and outputting the current detection values of the stay wire images and the stay wire image information;
the controller is connected with the DSP processor and used for controlling the cigarette packet removing mechanism to remove unqualified cigarette packets from the production line;
and the display control module is connected with the controller and comprises a current detection value display unit for displaying the current detection value of the stay wire image, a stay wire image display unit for displaying the stay wire image information and a threshold value setting input unit for setting the cigarette packet eliminating threshold value.
As to the technical scheme of the utility model for further limiting includes:
the display control module is a touch display, and the current detection value display unit, the stay wire image display unit and the threshold value setting input unit are three different blocks on the touch display.
The LED light source is a blue light LED light source.
The controller is also connected with an alarm module for giving an alarm when the DSP processor identifies that no stay wire, stay wire deviation or a transparent paper joint exists.
The controller is also connected with an upper computer through a serial port communication module, reports rejection signals and stay wire image information for the upper computer, and receives the setting and query of the upper computer.
The threshold value setting input unit comprises a threshold value display unit and a threshold value increasing and decreasing button arranged on the side edge of the threshold value display unit.
The utility model has the advantages that: the utility model discloses can be fine adaptation cigarette enterprise to the strict demand of product quality, can be high-efficient accurately to transparent stay wire, be printed with the pattern and act as go-between, the printing acts as go-between, white act as go-between, the laser scalds silver, gold acts as go-between, opaque act as go-between (tear the area) carries out on-line measuring and rejects, and can directly observe the quality status of acting as go-between in the production process and show the current detected value of acting as go-between image at any time through showing control module, can conveniently adjust the control to tobacco bale rejection mechanism according to acting as go-between type and current detected value, reject accurately, can accurately solve the quality problem of acting as go-between that appears; the utility model discloses not only be applicable to the detection that the parcel acted as go-between, also be applicable to the detection that the strip package acted as go-between.
Drawings
Fig. 1 is a block diagram of the structural principle of the present invention;
fig. 2 is a schematic diagram of the display control module according to the present invention.
Detailed Description
The invention will be further described with reference to the accompanying drawings and preferred embodiments of the invention.
Referring to fig. 1 and 2, the utility model discloses intelligent detection system that acts as go-between, including:
the industrial camera is used for acquiring images of the tobacco bale pull wire or the joint; the industrial camera can adopt an ultra-high speed camera to shoot the pull wire 1 moving on the transparent paper at a high speed, and can adopt a continuous shooting mode to output one image in 5-6 ms.
The LED light source is used for supplementing light and illuminating a tobacco bale stay wire or a joint in an industrial camera view-finding area; the blue LED light source is preferably a blue LED light source.
The DSP is used for receiving image acquisition signals output by the industrial camera, identifying and positioning the stay wires viewed by the image acquisition signals, and outputting the current detection values of the stay wire images and the stay wire image information; the DSP processor can adopt the method known in the field to carry out geometric normalization processing on the sizes of the stay wires so as to make the sizes of the stay wires consistent, and output the current detection values of the stay wire images and the information of the stay wire images after the processing such as identification, positioning and the like is carried out through kernel software.
The controller is connected with the DSP processor and used for controlling the cigarette packet removing mechanism to remove unqualified cigarette packets from the production line; the cigarette packet removing mechanism is a device which is used for removing unqualified cigarette packets from a production line in cigarette production and packaging equipment. If the current detection value output by the DSP processor is lower than the preset value, the current detection value represents the unqualified tobacco bale of the currently detected tobacco bale, the controller transmits a removing signal to the tobacco bale removing mechanism, the unqualified tobacco bale is automatically removed from the production line, and the normal tobacco bale is not influenced. The controller is also connected with an upper computer through a serial port communication module, reports rejection signals and stay wire image information for the upper computer, and receives the setting and query of the upper computer. The controller is also connected with an alarm module for giving an alarm when the DSP processor identifies that no stay wire, stay wire deviation or a transparent paper joint exists.
The display control module 2 is connected with the controller and comprises a current detection value display unit 21 used for displaying the current detection value of the stay wire image, a stay wire image display unit used for displaying the stay wire image information and a threshold value setting input unit used for setting the cigarette packet eliminating threshold value. The current detection value display unit, the stay wire image display unit and the threshold value setting input unit can be three completely independent components; when the display control module is a touch display, three different blocks on the touch display can be also used. In order to facilitate the threshold value adjusting operation, the threshold value setting input unit comprises a threshold value display unit and a threshold value increasing and decreasing button arranged on the side edge of the threshold value display unit, and the higher the threshold value is, the higher the sensitivity is. The invention simultaneously displays the stay wire image information, the stay wire image information and the threshold value information through the display control module, can intuitively and conveniently increase and decrease and adjust the threshold value, ensures that unqualified tobacco packages can be removed, and simultaneously avoids the phenomenon that qualified tobacco packages are mistakenly judged and removed due to overhigh sensitivity, improves the production efficiency and reduces the cost.
Claims (6)
1. Intelligent detection system that acts as go-between, its characterized in that the system is including:
the industrial camera is used for acquiring images of the tobacco bale pull wire or the joint;
the LED light source is used for supplementing light and illuminating a tobacco bale stay wire or a joint in an industrial camera view-finding area;
the DSP is used for receiving image acquisition signals output by the industrial camera, identifying and positioning the stay wires viewed by the image acquisition signals, and outputting the current detection values of the stay wire images and the stay wire image information;
the controller is connected with the DSP processor and used for controlling the cigarette packet removing mechanism to remove unqualified cigarette packets from the production line;
and the display control module is connected with the controller and comprises a current detection value display unit for displaying the current detection value of the stay wire image, a stay wire image display unit for displaying the stay wire image information and a threshold value setting input unit for setting the cigarette packet eliminating threshold value.
2. The intelligent pull-wire detection system of claim 1, wherein: the display control module is a touch display, and the current detection value display unit, the stay wire image display unit and the threshold value setting input unit are three different blocks on the touch display.
3. The intelligent pull-wire detection system of claim 1, wherein: the LED light source is a blue light LED light source.
4. The intelligent pull-wire detection system of claim 1, wherein: the controller is also connected with an alarm module for giving an alarm when the DSP processor identifies that no stay wire, stay wire deviation or a transparent paper joint exists.
5. The intelligent pull-wire detection system of claim 1, wherein: the controller is also connected with an upper computer through a serial port communication module, reports rejection signals and stay wire image information for the upper computer, and receives the setting and query of the upper computer.
6. The intelligent pull-wire detection system of claim 1, wherein: the threshold value setting input unit comprises a threshold value display unit and a threshold value increasing and decreasing button arranged on the side edge of the threshold value display unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921707813.9U CN211593071U (en) | 2019-10-12 | 2019-10-12 | Intelligent stay wire detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921707813.9U CN211593071U (en) | 2019-10-12 | 2019-10-12 | Intelligent stay wire detection system |
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| Publication Number | Publication Date |
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| CN211593071U true CN211593071U (en) | 2020-09-29 |
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| CN201921707813.9U Active CN211593071U (en) | 2019-10-12 | 2019-10-12 | Intelligent stay wire detection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320773A (en) * | 2021-05-28 | 2021-08-31 | 浙江中烟工业有限责任公司 | Small bag stay wire detection and diagnosis system and method |
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2019
- 2019-10-12 CN CN201921707813.9U patent/CN211593071U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113320773A (en) * | 2021-05-28 | 2021-08-31 | 浙江中烟工业有限责任公司 | Small bag stay wire detection and diagnosis system and method |
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