CN203396716U - Small packet bottom surface appearance detection system for cigarette-packing machine - Google Patents
Small packet bottom surface appearance detection system for cigarette-packing machine Download PDFInfo
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- CN203396716U CN203396716U CN201320436654.XU CN201320436654U CN203396716U CN 203396716 U CN203396716 U CN 203396716U CN 201320436654 U CN201320436654 U CN 201320436654U CN 203396716 U CN203396716 U CN 203396716U
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- cigarette
- digital camera
- detection system
- packet
- appearance detection
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- 238000001514 detection method Methods 0.000 title claims abstract description 17
- 238000012856 packing Methods 0.000 title abstract description 8
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 25
- 239000000835 fiber Substances 0.000 claims description 12
- 230000003287 optical effect Effects 0.000 claims description 12
- 241000208125 Nicotiana Species 0.000 claims description 11
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000013307 optical fiber Substances 0.000 abstract description 3
- 230000002950 deficient Effects 0.000 abstract description 2
- 230000007547 defect Effects 0.000 description 9
- 238000004806 packaging method and process Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 3
- 238000007373 indentation Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- GOLXNESZZPUPJE-UHFFFAOYSA-N spiromesifen Chemical compound CC1=CC(C)=CC(C)=C1C(C(O1)=O)=C(OC(=O)CC(C)(C)C)C11CCCC1 GOLXNESZZPUPJE-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a small packet bottom surface appearance detection system for a cigarette-packing machine, belongs to the technical field of cigarette packet production, and solves the problem of an existing cigarette-packing machine that the bottom surface of a small packet cannot be detected when the small packet is conveyed. The small packet bottom surface appearance detection system comprises an optical fiber sensor mounted at the rear end of a gap of a cigarette packet conveying belt and a digital camera mounted on the outer side of the gap of the cigarette packet conveying belt, wherein a light source is arranged between the gap of the cigarette packet conveying belt and the digital camera; the output end of the optical fiber sensor is connected with the digital camera and the light source; the digital camera is electrically connected with an industrial personal computer; the industrial personal computer is electrically connected with a removal mechanism of the cigarette-packing machine. The small packet bottom surface appearance detection system can be used for conveniently and quickly detecting the bottom surface of the small packet, thereby preventing the small defective cigarette packet from flowing into the market.
Description
Technical field
The utility model belongs to cigarette tobacco bale production technical field, particularly a kind of parcel of cigarette packer packing defect detecting device.
Background technology
Common packet appearance vision detection system in the market, only detect four faces of parcel, for the bottom surface of parcel parcel in travelling belt transport process, do not detect, the parcel bottom surface packaging quality problem that occurs is in process of production as side knuckle bridge limit, side bottom hangs white, renovate not viscose glue of side ear, side bottom hangs white, renovate side ear bridge limit, side is hung white (large area), alice in side bottom, side hangs white, cover turn-over at side is hung rotten, cover turn-over at side cracks excessive, side hangs rotten (large area), cover turn-over at side ear extension rotten (large area) etc., equipment all can not detect rejecting automatically.It is fully-automatic packaging that the parcel of cigarette packer is packaged into large bar on production line, thereby causes parcel defect cigarette to come into the market.Therefore, a kind of the 6th (bottom surface) the outward appearance detection system of parcel that can in packaging machine parcel production run, the defective parcel in parcel bottom surface be rejected thirsted for having by manufacturing enterprise.
Summary of the invention
For solving existing cigarette packer, at parcel, in transport process, can not detect Dui Qi bottom surface, thus the problem that causes parcel defect cigarette to come into the market, the utility model provides a kind of cigarette packer parcel bottom surface outward appearance detection system, and its technical scheme is as follows:
Cigarette packer parcel bottom surface outward appearance detection system:
Comprise the Fibre Optical Sensor that is arranged on tobacco bale travelling belt breach rear end, and the digital camera that is arranged on tobacco bale travelling belt breach outside, between tobacco bale travelling belt breach and digital camera, be also provided with light source, the output terminal of Fibre Optical Sensor is connected with light source with digital camera;
Digital camera is electrically connected to industrial computer;
Industrial computer is electrically connected to the rejecting mechanism of cigarette packer.
Preferred version as the utility model method:
Digital camera and light source are arranged in the casing in travelling belt breach outside.
The utility model can detect its parcel bottom surface quickly and easily, has avoided parcel defect cigarette to come into the market.
The utility model can reach following technique effect:
Show in real time the image of tobacco bale the 6th Ge Mian，Ji bottom surface;
Real-time statistics defect situation, finds in time the problem existing in production run and adjusts in time machine;
Defect image is also preserved in recording defect position, is convenient to review, and analyzing defect produces reason;
Can off-line debugging, without arranging in process of production, get rid of maloperation and affect production;
Can realize networking monitoring and data sharing;
Close friend, succinct interface, makes the dynamic adjustment of trade mark algorithm and the replacing of the trade mark convenient.
The utility model can reach following performance index:
Hard box side seal mouth is opened, alice: Jian Chu Shuais≤and 99, false drop rate≤0.3 ‰;
Hard box, Soft Roll holiday: Jian Chu Shuais≤and 99, false drop rate≤0.3 ‰;
Soft Roll packing dislocation: Jian Chu Shuais≤and 99.9, false drop rate≤0.1 ‰.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
Fig. 2 is that the utility model detects schematic diagram.
Fig. 3 is the button box schematic diagram in the utility model.
Fig. 4 is the utility model theory diagram.
Embodiment
Referring to Fig. 1 and Fig. 2, Fibre Optical Sensor 5 is arranged on tobacco bale travelling belt 1 breach rear end, Fibre Optical Sensor 5 is high-precision optical fiber sensor, light source 3 is integrated in a casing with digital camera 4, light source 3 adopts highlighted LED arc diffused light source, digital camera 4 adopts high-speed industrial colorful digital camera integrated, casing is arranged on tobacco bale travelling belt 1 indentation, there, industrial computer 7 is that technical grade PC, video card commutation circuit plate 8 are arranged in packaging machine electrical control cubicles, touch-screen shares original OPC touch-screen, and button box 9 is installed on touch-screen side.When parcel 2 arrives Fibre Optical Sensor 5 surveyed area with the gap of other parcel, Fibre Optical Sensor 5 detects the gap between two bag cigarettes, produce pulse, accurately make digital camera 4 carry out imaging, by kilomega network bus, data are sent to the technical grade PC in packaging machine electrical control cubicles, by specific image processing software, data are carried out to relevant treatment, result outputs to cigarette packet packing machine electrical control cubicles by the GPIO interface of industrial computer, utilize the rejecting mechanism of packaging machine as the rejecting mechanism of detection system, wherein rejecting mechanism adopts pulse to deposit mode, be that detecting position is separated by how many bag cigarettes as pulse to rejecting position.The operation of this system and demonstration share original OPC touch-screen, have touch-screen show switching, reject and forbid rejecting, USB socket function at the other button box 9 of touch-screen.
Referring to Fig. 3, button box 9 has touch-screen to be shown switching, reject and forbids to reject, and USB socket function, is arranged on by touch-screen, is convenient to operative employee's use.
Parcel Liu Mian bottom surface outward appearance detection system theory diagram is shown in Fig. 4, as shown in the figure, when Fibre Optical Sensor 5 detects small packed cigarettes overseam gap, trigger light source 3 light source is provided, digital camera 4 carries out image acquisition, the image processing software of technical grade PC is pressed setup parameter, automatically carry out image recognition, when there is mass defect, result outputs to cigarette packet packing machine electrical control cubicles rejecting I/O plate by the GPIO interface of technical grade PC, utilizes the former machine rejecting mechanism of packaging machine to be positioned at V-type eight station turnplate places as the rejecting mechanism of detection system.
Described parcel Liu Mian bottom surface outward appearance detection system detects to be rejected accurately, and detection sensitivity is adjustable, can by the support member of Fibre Optical Sensor 5, carry out left and right and finely tune up and down, and according to the threshold values of various brand cigarette parcel gap adjustment Fibre Optical Sensors 5, to guarantee to detect the sensitivity triggering.This system image processing software can be set up the multiple trade mark, follows and changes the image processing of calling the various trades mark when trade mark is produced, thereby guarantee reliably, rapidly the quality of production with instant packed machine.
Technical grade PC of control module, a video card commutation circuit plate 8 of described parcel Liu Mian bottom surface outward appearance detection system are arranged in packaging machine electrical control cubicles; Light source 3, a high-speed industrial colorful digital camera, a Fibre Optical Sensor 5 are integrated in a casing, and casing is arranged on tobacco bale travelling belt 1 indentation, there, and wherein light source 3 comprises two high-brightness LED lamp bars 6; Share touch-screen with former machine OPC, button box is installed on touch-screen side.Do not affect like this outward appearance of packaging machine.
Claims (2)
1. cigarette packer parcel bottom surface outward appearance detection system, is characterized in that:
Comprise the Fibre Optical Sensor (5) that is arranged on tobacco bale travelling belt (1) breach rear end, and the digital camera (4) that is arranged on tobacco bale travelling belt (1) breach outside, between tobacco bale travelling belt (1) breach and digital camera (4), be also provided with light source (3), the output terminal of Fibre Optical Sensor (5) is connected with light source (3) with digital camera (4);
Digital camera (4) is electrically connected to industrial computer (7);
Industrial computer (7) is electrically connected to the rejecting mechanism of cigarette packer.
2. cigarette packer parcel according to claim 1 bottom surface outward appearance detection system, is characterized in that:
Digital camera (4) and light source (3) are arranged in the casing in travelling belt (1) breach outside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320436654.XU CN203396716U (en) | 2013-07-23 | 2013-07-23 | Small packet bottom surface appearance detection system for cigarette-packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320436654.XU CN203396716U (en) | 2013-07-23 | 2013-07-23 | Small packet bottom surface appearance detection system for cigarette-packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203396716U true CN203396716U (en) | 2014-01-15 |
Family
ID=49908240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320436654.XU Expired - Fee Related CN203396716U (en) | 2013-07-23 | 2013-07-23 | Small packet bottom surface appearance detection system for cigarette-packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203396716U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340304A (en) * | 2016-04-29 | 2017-11-10 | 福克有限公司 | Method for testing cigarette or cigarette pack |
| CN110208277A (en) * | 2019-07-02 | 2019-09-06 | 芜湖启迪睿视信息技术有限公司 | A kind of packaging external appearance vision inspection apparatus |
| CN110723341A (en) * | 2019-10-14 | 2020-01-24 | 浙江中烟工业有限责任公司 | State monitoring method for visual appearance detection device in online production process of cigarette packaging machine |
-
2013
- 2013-07-23 CN CN201320436654.XU patent/CN203396716U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107340304A (en) * | 2016-04-29 | 2017-11-10 | 福克有限公司 | Method for testing cigarette or cigarette pack |
| CN110208277A (en) * | 2019-07-02 | 2019-09-06 | 芜湖启迪睿视信息技术有限公司 | A kind of packaging external appearance vision inspection apparatus |
| CN110723341A (en) * | 2019-10-14 | 2020-01-24 | 浙江中烟工业有限责任公司 | State monitoring method for visual appearance detection device in online production process of cigarette packaging machine |
| CN110723341B (en) * | 2019-10-14 | 2021-11-12 | 浙江中烟工业有限责任公司 | State monitoring method for visual appearance detection device in online production process of cigarette packaging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140115 Termination date: 20180723 |