CN211589167U - Mistake proofing installation buckle machine - Google Patents
Mistake proofing installation buckle machine Download PDFInfo
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- CN211589167U CN211589167U CN201922444085.3U CN201922444085U CN211589167U CN 211589167 U CN211589167 U CN 211589167U CN 201922444085 U CN201922444085 U CN 201922444085U CN 211589167 U CN211589167 U CN 211589167U
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- buckle
- plate
- jig
- movable pressing
- pressing plate
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Abstract
The utility model discloses a mistake proofing installation buckle machine, which comprises an equipment bracket, an operation table and a control cabinet, wherein the top and the bottom of the operation table are correspondingly provided with a fixed top plate and a fixed bottom plate, a main cylinder is arranged above the fixed top plate, a copying product jig is arranged on the fixed bottom plate, and the fixed top plate and the fixed bottom plate are supported and connected through a guide post; the movable pressing plate is arranged between the fixed top plate and the fixed bottom plate, the lower surface of the movable pressing plate is provided with the copying buckle jig, the two sides of the movable pressing plate are provided with guide sleeves, the guide sleeves are sleeved on the guide columns, the telescopic rods of the main cylinders are connected with the movable pressing plate, the movable pressing plate is controlled to slide up and down along the guide columns under the action of the main cylinders, so that the copying buckle jig provided with the metal buckles and the copying product jig provided with an automobile part product are matched, the metal buckles are installed on the automobile part, a manual metal buckle installing mode is replaced, the working efficiency and the installation stability are improved, and the movable pressing plate has high popularization and practical application values.
Description
Technical Field
The utility model relates to an automobile parts processing field, concretely relates to mistake proofing installation buckle machine to automotive interior spare product installation metal buckle.
Background
For automobile part products, for example, a left decorative plate and a right decorative plate of an instrument desk, a middle decorative plate of an air outlet, a left decorative plate and a right decorative plate of a fixed window and the like, after an injection molding process, a process of installing metal buckles is needed. At present, the mode of installing buckles on automobile parts is more traditional, workers at the production line need to install the buckles manually, in order to ensure efficiency, manual operators need to continuously repeat monotonous operation for 12 hours, time and labor are consumed, fatigue operation exists, and working efficiency is reduced; in addition, the phenomenon of neglected buckle installation often occurs when the worker works in a fatigue state, and once the defective products flow into a finished automobile assembly workshop, the assembly of the finished automobile is inevitably influenced; moreover, installation standards of each worker are inconsistent, missing installation and improper installation often occur, and negative effects such as cost increase and customer loss are also generated.
In order to prevent such problems, it is highly desirable to provide a device for preventing a wrong installation of a buckle machine to solve the problems of manual installation of a metal buckle by staff.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the defect that current automobile parts metal buckle hand installation mode exists, provide a mistake proofing installation buckle machine, effectively promote the stability of product installation buckle, improve work efficiency to reduce workman's intensity of labour and fatigue degree.
The utility model discloses an adopt following technical scheme to realize: a mistake-proofing mounting buckling machine comprises an equipment support, an operation platform and a control cabinet, wherein the operation platform and the control cabinet are arranged on the equipment support; the top and the bottom of the operating platform are correspondingly provided with a fixed top plate and a fixed bottom plate, a main cylinder is arranged above the fixed top plate, a copying product jig for placing automobile product parts is arranged on the fixed bottom plate, and the fixed top plate and the fixed bottom plate are in supporting connection through guide posts;
the movable pressing plate is arranged between the fixed top plate and the fixed bottom plate, the lower surface of the movable pressing plate is provided with a profiling buckle jig used for installing a metal buckle, guide sleeves are arranged on two sides of the movable pressing plate and sleeved on the guide columns to guarantee balance and stability of upper and lower die closing, the telescopic rod of the main cylinder is connected with the movable pressing plate, the movable pressing plate is controlled to slide up and down along the guide columns under the action of the main cylinder, and then the profiling buckle jig provided with the metal buckle and a profiling product jig provided with an automobile part product are matched, and the metal buckle is installed on the automobile part.
Furthermore, the profiling product jig comprises a base plate and a boss arranged on the base plate, and the shape of the boss is matched with that of an automobile part product.
Further, profile modeling buckle tool includes a plurality of mounting substrates and sets up the erection column on mounting substrate, and the quantity and the position of waiting to install the metal buckle on erection column and the automobile parts product are corresponding.
Furthermore, the mounting column is arranged on the mounting substrate through the mounting plate, the tail end of the mounting column is provided with a clamping groove, and the metal buckle is clamped in the clamping groove.
Furthermore, the profiling product jig is convenient to replace different products through bolts and a fixing bottom plate, and multiple purposes are achieved.
Further, still be provided with the infrared inductive probe who detects whether metal buckle and omit on the profile modeling buckle tool, infrared inductive probe installs the end at the erection column, and then can effectively judge whether to install metal buckle corresponding to the position.
Furthermore, a double-control switch connected with the control cabinet is arranged on the operating platform.
Furthermore, safety doors for preventing the staff from operating illegally are arranged on two sides of the operating platform.
Furthermore, profile modeling buckle tool and profile modeling product tool adopt the aluminium alloy material preparation, convenient preparation, and are with low costs.
Compared with the prior art, the utility model discloses an advantage lies in with positive effect:
according to the scheme, a manual metal buckle mounting mode is replaced by the mistake-proofing mounting buckling machine, whether the metal buckle is mounted in place is monitored by the infrared sensing probe, and if the metal buckle is not mounted in place, the equipment cannot be started; meanwhile, the double control button is used for operation, so that one-hand illegal operation of the staff is avoided, and the operation safety of the staff is ensured. The stability of product installation buckle can be effectively promoted through mistake proofing installation buckle machine, improves work efficiency, reduces workman's intensity of labour and fatigue degree, and lean production has higher popularization and practical application and worth.
Drawings
Fig. 1 is a schematic view of an overall structure of the mistake-proofing installing buckle machine according to the embodiment of the present invention;
fig. 2 is a schematic structural view of the movable pressing plate and the profiling buckle jig according to the embodiment of the present invention;
fig. 3 is a schematic axial side structure diagram of a copying product jig according to an embodiment of the present invention;
fig. 4 is a schematic top view of a copying product jig according to an embodiment of the present invention;
fig. 5 is a schematic structural view of a profiling fastening jig according to the information embodiment of the present invention;
FIG. 6 is a schematic view of the structure of a single mounting post of FIG. 5;
FIG. 7 is a schematic structural view of a metal buckle;
wherein, 1, a master cylinder; 2. fixing a top plate; 3. a guide post; 4. an infrared sensing probe; 5. copying a product jig; 51. a substrate; 52. a boss; 6. a control cabinet; 7. fixing the bottom plate; 8. a double control switch; 9. moving the pressing plate; 10. a safety door; 11. an operation table; 12. a guide sleeve; 13. copying a buckling jig; 130. a mounting substrate; 131. mounting a column; 132. a card slot; 133. mounting a plate; 14. automotive part products; 15. and (6) a metal buckle.
Detailed Description
In order to clearly understand the above objects, features and advantages of the present invention, the present invention will be further described with reference to the accompanying drawings and embodiments. It should be noted that the embodiments and features of the embodiments of the present application may be combined with each other without conflict.
The embodiment provides a mistake-proofing installation buckling machine, as shown in fig. 1 and 2, which comprises an equipment support, and an operation table 11 and a control cabinet 6 which are arranged on the equipment support, wherein the control cabinet 6 is positioned below the operation table 11, the top and the bottom of the operation table 11 are correspondingly provided with a fixed top plate 2 and a fixed bottom plate 7, a main cylinder 1 is arranged above the fixed top plate 2, a profiling product jig 5 for placing automobile product parts is arranged on the fixed bottom plate 7, and the fixed top plate 2 and the fixed bottom plate 7 are in supporting connection through a guide post 3;
a movable pressing plate 9 is arranged between the fixed top plate 2 and the fixed bottom plate 7, a profiling buckle jig 13 for installing a metal buckle is arranged on the lower surface of the movable pressing plate 9, guide sleeves 12 are arranged on two sides of the movable pressing plate 9, the guide sleeves 12 are sleeved on the guide posts 3 to ensure the balance and stability of the upper and lower die assembly, a telescopic rod of the main cylinder 1 is connected with the movable pressing plate 9, the movable pressing plate 9 is controlled to slide up and down along the guide posts 3 under the action of the main cylinder 1, the die assembly of the profiling buckle jig 13 with the metal buckle and the profiling product jig 5 with the automobile parts is further realized, and the metal buckle 15 is installed on the automobile parts (the structural schematic diagram of the metal buckle is shown in figure 7, and the metal buckle is generally of a general structure.
In this embodiment, as shown in fig. 3 and 4, the structure of the copying product fixture 5 is schematically illustrated, the copying product fixture includes a base plate 51 and a boss 52 disposed on the base plate 51, the shape of the boss 52 is adapted to the shape of the automobile component 14 to facilitate fixing the copying product fixture 5 thereon, and the copying product fixture 5 is fixed to the fixing base plate 7 by bolts, wherein the structure of the copying product fixture 5 can be adapted to the specific automobile component, so that, during operation, a plurality of types of copying product fixture replacements can be implemented according to the specific automobile component, and metal buckles can be installed on a plurality of different automobile component products, thereby achieving the effect of one machine with multiple purposes.
In addition, as shown in fig. 5 and fig. 6, the profiling fastening jig 13 includes a plurality of mounting substrates 130 and mounting posts 131 disposed on the mounting substrates 130, the mounting substrates 130 are fixedly disposed on the movable platen 9, the mounting posts 131 correspond to the number and positions of the metal fasteners 15 to be mounted on the automobile component 14, the mounting posts 131 are disposed on the mounting substrates 130 through the mounting plates 13, the number and positions can be specifically adjusted according to actual conditions, the tail ends of the mounting posts 131 are provided with clamping grooves 132, and the metal fasteners 15 are directly clamped in the clamping grooves 132.
In this embodiment, in order to detect whether the metal buckle is installed in place and guarantee the safety of operation, still be provided with the infrared inductive probe 4 that detects whether the metal buckle is omitted on profile modeling buckle tool 13, infrared inductive probe 4 can set up in draw-in groove 132 to through setting up the operation of the two accuse switch controlgear that links to each other with the switch board on the operation panel, in addition, the both sides of operation panel 11 still are provided with emergency exit 10, in order to prevent staff's operation in violation of rules and regulations from the side, further guarantee the safety of operation.
In order to further understand the working principle of the scheme, the following detailed description is made on the working process of the product in combination with a specific operation flow:
the first step is as follows: placing the automobile parts to be provided with the metal buckles on the copying product jig 5;
the second step is that: mounting a metal buckle on a copying buckle jig 13, wherein the copying buckle jig 13 is provided with an infrared probe 4;
the third step: the double control switch 8 is operated by two hands of a worker, the movable pressing plate 9 moves downwards under the action of the main cylinder 1, the copying buckle fixture 13 provided with the metal buckle and the copying product fixture 5 provided with the automobile part are just matched, and the metal buckle is arranged on the automobile part; if the staff misses the metal buckle, the infrared induction probe 4 cannot detect a signal, and the double-control switch 8 cannot send a die closing signal;
the fourth step: after the metal buckle is arranged on an automobile part, the movable pressing plate 9 is reset under the action of the main cylinder 1, so that the die sinking is realized;
the fifth step: after the die is opened, the automobile part product is positioned on the copying buckle jig 13, and the part taking is completed by staff.
The whole operation flow time node is roughly: the total finishing time of the parts placing (4s) → the snap placing (4s) → the button (2s) → the moving plate resetting (3s) → the parts taking (3s) is: 16s, through the operation simple to operate of imitative mistake installation buckle machine of this scheme, not only prevented that metal buckle from neglecting the dress, installing not in place, operate not standardize scheduling problem, can reduce staff's fatigue degree again, also can guarantee staff's operational safety, effectively improve work efficiency and customer satisfaction.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may use the above-mentioned technical contents to change or modify the equivalent embodiment into equivalent changes and apply to other fields, but any simple modification, equivalent change and modification made to the above embodiments according to the technical matters of the present invention will still fall within the protection scope of the technical solution of the present invention.
Claims (9)
1. The mistake-proofing mounting buckling machine is characterized by comprising an equipment bracket, an operation platform (11) and a control cabinet (6), wherein the operation platform (11) and the control cabinet (6) are arranged on the equipment bracket, and the control cabinet (6) is positioned below the operation platform (11); the top and the bottom of the operating platform (11) are correspondingly provided with a fixed top plate (2) and a fixed bottom plate (7), a main cylinder (1) is arranged above the fixed top plate (2), a copying product jig (5) for placing automobile product parts is arranged on the fixed bottom plate (7), and the fixed top plate (2) and the fixed bottom plate (7) are in supporting connection through a guide column (3);
a movable pressing plate (9) is arranged between the fixed top plate (2) and the fixed bottom plate (7), a profiling buckle jig (13) used for installing a metal buckle is arranged on the lower surface of the movable pressing plate (9), guide sleeves (12) are arranged on two sides of the movable pressing plate (9), the guide sleeves (12) are sleeved on the guide columns (3), a telescopic rod of the main cylinder (1) is connected with the movable pressing plate (9), the movable pressing plate (9) is controlled to slide up and down along the guide columns (3) under the action of the main cylinder (1), and then the profiling buckle jig (13) provided with the metal buckle (15) and the profiling product jig (5) provided with the automobile part product (14) are matched, and the metal buckle (15) is installed on the automobile part.
2. The mistake proofing installation snapping machine of claim 1, wherein: the copying product jig comprises a base plate (51) and a boss (52) arranged on the base plate (51), wherein the shape of the boss (52) is matched with that of an automobile part product (14).
3. The mistake proofing installation snapping machine of claim 1, wherein: the profiling buckle jig (13) comprises a plurality of mounting base plates (130) and mounting columns (131) arranged on the mounting base plates (130), and the number and the positions of the mounting columns (131) correspond to those of metal buckles (15) to be mounted on an automobile part product (14).
4. The mistake proofing installation snapping machine of claim 3, wherein: the mounting column (131) is arranged on the mounting base plate (130) through a mounting plate (133), a clamping groove (132) is formed in the tail end of the mounting column (131), and the metal buckle (15) is clamped in the clamping groove (132).
5. The mistake proofing installation snapping machine of claim 1, wherein: the copying product jig (5) is connected with the fixed bottom plate (7) through bolts.
6. The mistake proofing installation snapping machine of claim 1, wherein: the profiling buckle jig (13) is also provided with an infrared sensing probe (4) for detecting whether metal buckles are omitted or not.
7. The mistake proofing installation snapping machine of claim 1, wherein: and a double-control switch (8) connected with the control cabinet is arranged on the operating platform (11).
8. The mistake proofing installation snapping machine of claim 1, wherein: safety doors (10) for preventing illegal operation of staff are further arranged on two sides of the operating platform (11).
9. The mistake proofing installation snapping machine of claim 1, wherein: the copying buckle jig (13) and the copying product jig (5) are made of aluminum alloy materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922444085.3U CN211589167U (en) | 2019-12-30 | 2019-12-30 | Mistake proofing installation buckle machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922444085.3U CN211589167U (en) | 2019-12-30 | 2019-12-30 | Mistake proofing installation buckle machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211589167U true CN211589167U (en) | 2020-09-29 |
Family
ID=72597968
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922444085.3U Expired - Fee Related CN211589167U (en) | 2019-12-30 | 2019-12-30 | Mistake proofing installation buckle machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211589167U (en) |
-
2019
- 2019-12-30 CN CN201922444085.3U patent/CN211589167U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200929 Termination date: 20211230 |
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| CF01 | Termination of patent right due to non-payment of annual fee |