CN211588981U - Roller sleeve welding machine - Google Patents
Roller sleeve welding machine Download PDFInfo
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- CN211588981U CN211588981U CN202020035836.6U CN202020035836U CN211588981U CN 211588981 U CN211588981 U CN 211588981U CN 202020035836 U CN202020035836 U CN 202020035836U CN 211588981 U CN211588981 U CN 211588981U
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- cross beam
- sliding
- sliding block
- welding
- upright post
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Abstract
The utility model discloses a roller sleeve welding machine, belonging to the field of welding devices; the technical problem to be solved is to provide a welding machine with complete functions and high accuracy; the technical scheme for solving the technical problem is as follows: a roller sleeve welding machine comprises a pit, a position changing machine, a support, a welding gun mechanism and a slag removing mechanism, wherein the position changing machine is arranged above the pit, the support is arranged on the outer side of the edge of the pit, the welding gun mechanism and the slag removing mechanism are arranged on the support, and the support is a double-cross support, can move at multiple angles and can realize direction adjustment of multiple positions; the utility model discloses but wide application in welding set field.
Description
Technical Field
The utility model relates to a roller shell welding machine belongs to welding set technical field.
Background
The roller sleeve is a main grinding part applied to a vertical mill, is widely applied to industries such as cement, electric power, metallurgy, chemical industry, non-metal ores and the like, can grind block, granular and powder raw materials into required materials, the quality and the service life of the roller sleeve determine the production efficiency of the mill, so the quality of the roller sleeve is particularly important, the roller sleeve is formed by welding a layer of high-wear-resistance and high-hardness material on the surface of low-carbon steel, the quality and the service life of a wear-resistant layer are directly determined in the welding process, the welding process is a very complicated process, each factor is not well controlled, the welding quality is possibly poor, the phenomenon that the roller sleeve falls off in the use process is caused, the machine must be stopped for maintenance, the production efficiency is influenced, most welding machines used in the market at present only have a welding function, other functions are incomplete, the welding process is uncontrollable, human factors are large, and the welding quality, thereby affecting the service life and quality of the roller sleeve.
SUMMERY OF THE UTILITY MODEL
The utility model overcomes prior art exists not enough, provides a multiple functional, welding machine that the precision is high.
In order to solve the technical problem, the utility model discloses a technical scheme be: a roller sleeve welding machine comprises a pit, a position changing machine, a support, a welding gun mechanism and a slag removing mechanism, wherein the position changing machine is arranged above the pit, the support is arranged on the outer side of the edge of the pit, and the welding gun mechanism and the slag removing mechanism are arranged on the support;
the support comprises an upright post, a first cross beam and a second cross beam, wherein the first cross beam and the second cross beam are respectively arranged on the left side and the right side of the upright post, the first cross beam and the upright post form a cross structure, the second cross beam and the upright post form a cross structure, the left side and the right side of the upright post are respectively provided with a left up-down sliding track and a right up-down sliding track, the joint of the upright post and the first cross beam is provided with a first sliding block, the joint of the upright post and the second cross beam is provided with a second sliding block, the first sliding block is mutually meshed with the left up-down sliding track, the second sliding block is mutually meshed with the right up-down sliding track, the first sliding block is provided with a left front-back sliding mechanism at the joint of the first sliding block and the first cross beam, the second sliding block is provided with a right front-back sliding mechanism at the joint, the third cross beam is parallel to the ground, the welding gun mechanism is arranged on the third cross beam, the first left-right sliding mechanism is arranged at the position where the welding gun mechanism is connected with the third cross beam, the fourth cross beam is arranged at the front end of the second cross beam and is perpendicular to the second cross beam, the fourth cross beam is parallel to the ground, the slag removing mechanism is arranged on the fourth cross beam, and the second left-right sliding mechanism is arranged at the position where the slag removing mechanism is connected with the fourth cross beam.
The top of the upright post is provided with a lifting mechanism, and the lifting mechanism is connected with the first sliding block and the second sliding block.
And the sliding end of the first left-right sliding mechanism is connected with the third cross beam, and the fixed end of the first left-right sliding mechanism is connected with the welding gun mechanism.
And the sliding end of the second left-right sliding mechanism is connected with the fourth cross beam, and the fixed end of the second left-right sliding mechanism is connected with the slag removing mechanism.
And the third cross beam is also provided with a welding bead temperature measuring device, a welding cooling device and a base metal temperature measuring device.
Elevating system include left elevator motor, left sprocket, left balancing weight, left chain, right elevator motor, right sprocket, right balancing weight, right chain, left elevator motor output link to each other with left sprocket, left chain and left sprocket intermeshing, left chain one end link to each other with first sliding block, the other end links to each other with left balancing weight, right elevator motor output link to each other with right sprocket, right chain and right sprocket intermeshing, right chain one end link to each other with the second sliding block, the other end links to each other with right balancing weight.
Compared with the prior art, the utility model following beneficial effect has: multiple functional, through the cross support, can be with the welding, the temperature measurement, the scarfing cinder mechanism is concentrated together, the roll sleeve upset is realized through the machine of shifting, can weld roll sleeve upset to optional position in welding process, thereby guarantee welding position and guarantee welding quality, use the stand, first crossbeam, the second crossbeam, the third crossbeam, the interact between the fourth crossbeam, can realize the regulation of six directions, can satisfy different specifications, the operation of the roll sleeve of size, can in time carry out scarfing cinder and cooling to the welding bead when the operation, temperature measuring device can monitor roll sleeve temperature at any time, it is controllable to guarantee the welding process temperature, thereby guarantee that welding quality is stable.
Drawings
The present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of fig. 1.
Fig. 3 is a structural schematic diagram of the stent.
Fig. 4 is a schematic structural view of the left-right sliding mechanism.
Fig. 5 is a side view of fig. 4.
FIG. 6 is a schematic structural diagram of a slider.
Fig. 7 is a side view of fig. 6.
In the figure, 1 is a pit, 2 is a positioner, 3 is a support, 4 is a welding gun mechanism, 5 is a slag removing mechanism, 6 is a lifting mechanism, 7 is a weld bead temperature measuring device, 8 is a welding cooling device, 9 is a base material temperature measuring device, 31 is an upright post, 32 is a first cross beam, 33 is a second cross beam, 34 is a left up-down sliding track, 35 is a right up-down sliding track, 36 is a first sliding block, 37 is a second sliding block, 38 is a left front-back sliding mechanism, 39 is a right front-back sliding mechanism, 310 is a third cross beam, 311 is a first left-right sliding mechanism, 312 is a fourth cross beam, 313 is a second left-right sliding mechanism, 61 is a left lifting motor, 62 is a left chain wheel, 63 is a left balancing weight, 64 is a left chain, 65 is a right lifting motor, 66 is a right chain wheel, 67 is a right balancing weight, and 68 is a right chain.
Detailed Description
As shown in figures 1 to 7, the roller sleeve welding machine of the utility model comprises a pit 1, a position changing machine 2, a support 3, a welding gun mechanism 4 and a slag removing mechanism 5, wherein the position changing machine 2 is erected above the pit 1, the support 3 is arranged at the outer side of the edge of the pit 1, the welding gun mechanism 4 and the slag removing mechanism 5 are arranged on the support 3, the support 3 comprises a vertical column 31, a first cross beam 32 and a second cross beam 33, the first cross beam 31 and the second cross beam 32 are respectively arranged at the left side and the right side of the vertical column 31, the first cross beam 32 and the vertical column 31 form a cross structure, the second cross beam 33 and the vertical column 31 form a cross structure, the left side and the right side of the vertical column 3 are respectively provided with a left upper and lower sliding rail 34 and a right upper and lower sliding rail 35, a first sliding block 36 is arranged at the joint of the vertical column 31 and the first cross beam 32, a second sliding block 37 is arranged at the joint of the vertical column 31, the second slide block 37 is engaged with the right up-down slide rail 35, the first slide block 36 is provided with a left front-back slide mechanism 38 at the joint of the first slide block 36 and the first beam 32, the second slide block 37 is provided with a right front-back slide mechanism 39 at the joint of the second slide block 37 and the second beam 33, the front part of the first beam 32 is provided with a third beam 310, the third beam 310 is vertical to the first beam 32, the third beam 310 is parallel to the ground, the third beam 310 is provided with a welding gun mechanism 4, the joint of the welding gun mechanism 4 and the third beam 310 is provided with a first left-right slide mechanism 311, the front end of the second beam 33 is provided with a fourth beam 312, the fourth beam 312 is vertical to the second beam 33, the fourth beam 312 is parallel to the ground, the fourth beam 312 is provided with a slag removing mechanism 5, the joint of the slag removing mechanism 5 and the fourth beam 312 is provided with a second left-right slide mechanism 313, the top of the upright column 31 is provided with a lifting mechanism 6, the lifting mechanism 6 is connected with a first sliding block 36 and a second sliding block 37, the sliding end of a first left-right sliding mechanism 311 is connected with a third beam 310, the fixed end is connected with a welding gun mechanism 4, the sliding end of a second left-right sliding mechanism 313 is connected with a fourth beam 312, the fixed end is connected with a slag removing mechanism 5, the third beam 310 is also provided with a weld bead temperature measuring device 7, a welding cooling device 8 and a base material temperature measuring device 9, the lifting mechanism 6 comprises a left lifting motor 61, a left chain wheel 62, a left balancing weight 63, a left chain 64, a right lifting motor 65, a right chain wheel 66, a right balancing weight 67 and a right chain 68, the output end of the left lifting motor 61 is connected with the left chain wheel 62, the left chain 64 is meshed with the left chain wheel 62, one end of the left chain 64 is connected with the first sliding block 36, the other end is connected with, the output end of the right lifting motor 65 is connected with a right chain wheel 68, the right chain 68 is meshed with the right chain wheel 66, one end of the right chain 68 is connected with the second sliding block 37, and the other end of the right chain is connected with a right balancing weight 67.
The utility model discloses when using, through the support of two cross structures, can carry out the regulation of a plurality of position directions, and then can satisfy the welding of different roller shell, the different positions of roller shell, can in time cool off and scarfing cinder the welding bead simultaneously, temperature measuring device can real time monitoring roller shell temperature, discovers that the overtemperature condition in time adjusts through control system, guarantees that the welding process temperature is controllable to guarantee that welding quality is stable.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (6)
1. A roll cover welding machine characterized in that: the device comprises a pit (1), a position changing machine (2), a support (3), a welding gun mechanism (4) and a slag removing mechanism (5), wherein the position changing machine (2) is erected above the pit (1), the support (3) is arranged on the outer side of the edge of the pit (1), and the welding gun mechanism (4) and the slag removing mechanism (5) are arranged on the support (3);
the support (3) comprises an upright post (31), a first cross beam (32) and a second cross beam (33), the first cross beam (32) and the second cross beam (33) are respectively arranged at the left side and the right side of the upright post (31), the first cross beam (32) and the upright post (31) form a cross structure, the second cross beam (33) and the upright post (31) form a cross structure, the left side and the right side of the upright post (31) are respectively provided with a left upper and lower sliding track (34) and a right upper and lower sliding track (35), a first sliding block (36) is arranged at the joint of the upright post (31) and the first cross beam (32), a second sliding block (37) is arranged at the joint of the upright post (31) and the second cross beam (33), the first sliding block (36) is mutually meshed with the left upper and lower sliding track (34), the second sliding block (37) is mutually meshed with the right upper and lower sliding track (35), and a left front and back sliding mechanism (38) is arranged at the joint of the first sliding block (, a right front-back sliding mechanism (39) is arranged at the joint of a second sliding block (37) and a second cross beam (33) of the second sliding block (37), a third cross beam (310) is arranged in front of the first cross beam (32), the third cross beam (310) is perpendicular to the first cross beam (32), the third cross beam (310) is parallel to the ground, a welding gun mechanism (4) is arranged on the third cross beam (310), a first left-right sliding mechanism (311) is arranged at the joint of the welding gun mechanism (4) and the third cross beam (310), a fourth cross beam (312) is arranged at the front end of the second cross beam (33), the fourth cross beam (312) is perpendicular to the second cross beam (33), the fourth cross beam (312) is parallel to the ground, a slag removing mechanism (5) is arranged on the fourth cross beam (312), and a second left-right sliding mechanism (313) is arranged at the joint of the slag removing mechanism (5) and the fourth cross beam (312).
2. A roll sleeve welding machine according to claim 1, characterized in that: the top of the upright post (31) is provided with a lifting mechanism (6), and the lifting mechanism (6) is connected with a first sliding block (36) and a second sliding block (37).
3. A roll sleeve welding machine according to claim 1, characterized in that: the sliding end of the first left-right sliding mechanism (311) is connected with the third beam (310), and the fixed end is connected with the welding gun mechanism (4).
4. A roll sleeve welding machine according to claim 1, characterized in that: the sliding end of the second left-right sliding mechanism (313) is connected with the fourth beam (312), and the fixed end is connected with the slag removing mechanism (5).
5. A roll sleeve welding machine according to claim 1, characterized in that: and the third cross beam (310) is also provided with a welding bead temperature measuring device (7), a welding cooling device (8) and a base metal temperature measuring device (9).
6. A roll sleeve welding machine according to claim 2, characterized in that: elevating system (6) including left elevator motor (61), left sprocket (62), left balancing weight (63), left chain (64), right elevator motor (65), right sprocket (66), right balancing weight (67), right chain (68), left elevator motor (61) output link to each other with left sprocket (62), left chain (64) and left sprocket (62) intermeshing, left chain (64) one end link to each other with first sliding block (36), the other end links to each other with left balancing weight (63), right elevator motor (65) output link to each other with right sprocket (66), right chain (68) and right sprocket (66) intermeshing, right chain (68) one end link to each other with second sliding block (37), the other end links to each other with right balancing weight (67).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020035836.6U CN211588981U (en) | 2020-01-08 | 2020-01-08 | Roller sleeve welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020035836.6U CN211588981U (en) | 2020-01-08 | 2020-01-08 | Roller sleeve welding machine |
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| Publication Number | Publication Date |
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| CN211588981U true CN211588981U (en) | 2020-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020035836.6U Active CN211588981U (en) | 2020-01-08 | 2020-01-08 | Roller sleeve welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110977233A (en) * | 2020-01-08 | 2020-04-10 | 长治市三耐铸业有限公司 | Roller sleeve welding machine |
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2020
- 2020-01-08 CN CN202020035836.6U patent/CN211588981U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110977233A (en) * | 2020-01-08 | 2020-04-10 | 长治市三耐铸业有限公司 | Roller sleeve welding machine |
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