CN203765271U - All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry - Google Patents

All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry Download PDF

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Publication number
CN203765271U
CN203765271U CN201420150491.3U CN201420150491U CN203765271U CN 203765271 U CN203765271 U CN 203765271U CN 201420150491 U CN201420150491 U CN 201420150491U CN 203765271 U CN203765271 U CN 203765271U
Authority
CN
China
Prior art keywords
supporting plate
plate
supporting
base plate
chemical industry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420150491.3U
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Chinese (zh)
Inventor
盛绛
徐杰
严建华
陈根生
朱乔宏
金宁宁
冯剑
滕国荣
朱连帮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Shuangda Pump & Valve Co Ltd
Original Assignee
Jiangsu Shuangda Pump & Valve Co Ltd
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Publication date
Application filed by Jiangsu Shuangda Pump & Valve Co Ltd filed Critical Jiangsu Shuangda Pump & Valve Co Ltd
Priority to CN201420150491.3U priority Critical patent/CN203765271U/en
Application granted granted Critical
Publication of CN203765271U publication Critical patent/CN203765271U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines

Abstract

The utility model relates to an all-dimensional adjustable quick docking device for a large gasifier installation slag breaking machine for coal chemical industry. The all-dimensional adjustable quick docking device comprises a carrier frame, rail wheels with brake pads are arranged at four bottom corners of the carrier frame respectively, a supporting plate is arranged above a bottom plate which is welded onto the carrier frame, and three supporting stands uniformly distributed on the supporting plate are provided with hydraulic jacks respectively. A rotation mechanism is arranged between the supporting plate and the bottom plate and comprises at least three groups of sleeves and rollers, the rollers are arranged in the sleeves which are mounted on the bottom plate, and the supporting plate is supported on the rollers and in a rolling friction status. A plurality of balls are arranged between the bottom plate and the supporting plate to enable the bottom plate and the supporting plate to be in rolling friction, rotation or translation of the supporting plate on the bottom plate is facilitated, and accordingly fine adjustment of the docking device is realized, utilization of large equipment is avoided, manpower is saved, and working efficiency is improved.

Description

Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace
Technical field
The utility model relates to coal chemical technology, is specifically related to Coal Chemical Industry, with large-scale gasification furnace, slag breaker Omnibearing adjustable fast junction apparatus is installed.
Background technology
Slag breaker is between bottom, gasification furnace shock chamber and lock hopper, and its effect is broken especially big slag or the refractory brick coming off, and guarantees gasification furnace deslagging, operation continuously smoothly for a long time.Slag breaker housing is third class(grade) pressure vessel, is inside designed with breaker, and the slag that gasification furnace is constantly produced is broken, and prevents that not broken thing from combining in axle top.
Slag breaker is installed on the bottom of gasification furnace through flange, flange is provided with a plurality of bolts hole, during installation, conventionally first slag breaker is lifted to engagement height and is repeatedly adjusted the position of slag breaker flange upper bolt hole again, completes behind centering location with bolted.Installation and the maintenance of slag breaker for convenience in prior art, conventionally use a portable motorcycle, this motorcycle is steel girder structure, four rail wheels are arranged at bottom, be suitable for moving on light rail, on three columns of motorcycle, is respectively furnished with a hydraulic jack, during work with joystick drive installation the hydraulic jack on motorcycle column, jack acts on three hanging supports of host shell, hold up main frame, and then mobile motorcycle can be installed main frame or main frame is moved away and keeped in repair from operating position.But slag breaker upper flange and gasification furnace lower flange are evenly equipped with tens bolts hole, each can be connected after to the equal rapid alignment in hole must to guarantee slag breaker main frame and gasification furnace shock chamber flange in the bottom, as inaccurate in contraposition, slag breaker main frame can only be shifted out together with portable motorcycle, by hoisting machinery, adjust roughly in the horizontal direction again, simultaneously need be after Z-direction rotates to an angle, slag breaker is tried to be connected with gasification oven process orchid again, generally at least need 4-5 time repeatedly, need the docking requirement that the above time just can complete a complete equipment in a day, also need to be equipped with large lifting equipment and multiplex's kind personnel carry out co-operating simultaneously, installation effectiveness is low, lose time and manpower, impact is installed or the maintenance duration.
Summary of the invention
For solving deficiency of the prior art, the purpose of this utility model is to provide a kind of Coal Chemical Industry, with large-scale gasification furnace, slag breaker Omnibearing adjustable fast junction apparatus and using method thereof are installed, use this device and method to have and effectively complete fast centering location, and easy to operate.
For reaching above object, the technical scheme that the utility model is taked is:
A kind of Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, comprise motorcycle support body, four jiaos of the bottoms rail wheel that is respectively equipped with strap brake sheet of described motorcycle support body, on motorcycle support body, be welded with base plate, described base plate top is provided with supporting plate, on described supporting plate, on uniform three bracing frames, be respectively equipped with hydraulic jack, between described supporting plate and base plate, be provided with rotating mechanism, described rotating mechanism comprises body and roll bodies more than at least three groups, described body is installed on base plate, described roll body is arranged at body, described pallet supporting is rolling friction state on roll body.
Further, described body is the pipe body shape ball retainer plate of vertical welding on supporting plate, and described roll body is ball, and described ball is installed on one heart in ball retainer plate and is rolling condition, ball is partly exposed to ball retainer plate top, and the bottom supporting of described supporting plate is on ball.
Further, also comprise governor motion, described governor motion comprises four groups of adjusting devices that are arranged at four jiaos of supporting plates, described every group of group adjusting device comprises two mutual vertically disposed regulons, described regulon comprises the adjusting datum plate being welded on base plate and is connected to the adjusting screw(rod) regulating on datum plate, the contacts side surfaces of described adjusting screw(rod) head and supporting plate.
Again further, between described base plate and supporting plate, be provided with retaining mechanism, described retaining mechanism comprises more than three groups clamping screws, and described clamping screw is cross-under base plate and supporting plate simultaneously.
Take after above technical scheme, the beneficial effects of the utility model are:
1. a plurality of balls are set between base plate and supporting plate, make to form rolling friction between base plate and supporting plate, be convenient to rotation or the translation of supporting plate on base plate, thus the fine setting of the device that achieves a butt joint; Four jiaos at supporting plate are provided with 8 adjusting screw(rod)s, adjusting bolt in diagonal position can be to supporting plate rotation couple when rotary squeezing supporting plate, promote supporting plate and rotate on base plate, 8 groups of adjusting screw(rod)s can form respectively 2 groups of rotation couples with counter clockwise direction in the clockwise direction; When two adjusting bolt of rotation on supporting plate same side, can drag supporting plate translation on base plate; Avoid using large-scale use equipment, saved manpower and improved operating efficiency.
Between supporting plate and base plate through more than 3 groups bolt-lockings, prevent that the relative sliding between supporting plate and base plate from affecting positioning precision.
Accompanying drawing explanation
Fig. 1 is work schematic diagram of the present utility model;
Fig. 2 is structural representation of the present utility model;
Fig. 3 is rotating mechanism structural representation.
In figure: motorcycle support body 1, rail wheel 2, base plate 3, supporting plate 4, rotating mechanism 5, ball retainer plate 51, ball 52, clamping screw 6, regulon 7, regulates datum plate 71, adjusting screw(rod) 72, bracing frame 8, hydraulic jack 9, slag breaker 10, holder ear 11, end face of flange 12, bolt hole 13.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is further described:
As shown in the figure, Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace and is comprised motorcycle support body 1, rail wheel 2, base plate 3, supporting plate 4, rotating mechanism 5, clamping screw 6, regulon 7, bracing frame 8 and hydraulic jack 9, four jiaos of described motorcycle support body 1 bottom are separately installed with rail wheel 2, described rail wheel 2 is provided with brake gear, motorcycle support body 1 welded top has base plate 3, described base plate 3 tops are provided with supporting plate 4, 4 of base plate 3 and supporting plates are provided with the uniform rotating mechanism 5 of many groups, described rotating mechanism 5 comprises ball retainer plate 51 and ball 52, described ball retainer plate 51 is the body of vertical welding on supporting plate, described ball 52 is installed on ball retainer plate 51 and part is exposed ball retainer plate 51 outsides, the bottom supporting of described supporting plate 4 is in ball 52, 3 of supporting plate 4 and base plates are also provided with four groups of uniform clamping screws 6, prevent that supporting plate from sliding on base plate, described supporting plate 4 is square supporting plate, and four jiaos of supporting plate are respectively equipped with two orthogonal regulons 7, and two adjacent side extruding that described two regulons 7 are located with this angle of supporting plate 4 respectively coordinate.Described regulon comprises adjusting datum plate 71 and adjusting screw(rod) 72, described adjusting datum plate 71 is fixedly connected on the side of bottom, described adjusting screw(rod) 72 is connected to the screwed hole that regulates datum plate 71, the external screw thread of adjusting screw(rod) 72 coordinates with regulating the internal thread hole of datum plate 71, and adjusting screw(rod) 72 heads coordinate with the side extruding of supporting plate 4; The upper surface of described supporting plate is provided with three uniform bracing frames 8, and described each bracing frame 8 internal supports have hydraulic jack 9.
Adopt Coal Chemical Industry by the method that large-scale gasification furnace is installed the installation slag breaker of slag breaker Omnibearing adjustable fast junction apparatus to be:
(1) Primary Location: slag breaker 10 is lifted to docking facilities, docking facilities is pushed into gasification furnace below and carries out Primary Location, by the brake block locking of the rail wheel 2 of positioner bottom;
(2) vertical direction adjustment: start three hydraulic jack 9 on docking facilities, make three hydraulic jack synchronously lift the holder ear 11 of slag breaker 10, when the end face of flange 12 at slag breaker 10 tops is nearer apart from gasification furnace bottom mating surface, stop lifting, lifting highly of three hydraulic jack 9 finely tuned, guarantee end face of flange 12 levels;
(3) horizontal translation adjustment: four clamping screws 6 that unclamp 4 of base plate 3 and supporting plates, when slag breaker needs translation to the left, unclamp adjusting screw(rod) 72c and the adjusting screw(rod) 72d at supporting plate 4 left surface two ends, make 4 of itself and supporting plates abdicate identical adjusting play, adjusting screw(rod) 72a and the adjusting screw(rod) 72b at rotation two ends, supporting plate right side, adjusting screw(rod) promotes supporting plate 4 and drives slag breaker to move to the left, until supporting plate is conditioned screw rod 72c again and adjusting screw(rod) 72d withstands; In like manner complete to the right, the adjusting of front side or rear side makes the end face of flange 12 at slag breaker top complete and align with gasification furnace bottom mating surface;
(4) horizontally rotate adjustment: confirm that whether the bolt hole 13 on end face of flange 12 is coaxial with the bolt hole of gasification furnace bottom, when needs are adjusted, unclamping 8 groups of adjusting screw(rod)s makes itself and 4 of supporting plates reserve adjusting play, simultaneously two of two supporting plates of turn parallel on side two adjusting screw(rod)s in diagonal positions as adjusting screw(rod) 72a and 72d or adjusting screw(rod) 72e and 72h, two adjusting screw(rod)s promote supporting plate simultaneously and form rotation couple clockwise, drive supporting plate to clockwise rotate in the horizontal direction; In like manner while turn adjusting bolt 72b and 72c or adjusting bolt 72g and 72f, can realize anticlockwise rotation; After adjustment completes, again lock four groups of clamping screws 6;
(5) install: synchronously start three hydraulic jack 9 and slag breaker 10 continuation are upwards lifted until its end face of flange contacts with gasification furnace bottom mating surface, with bolt, slag breaker 10 is fixing with gasification furnace installation, pack up hydraulic jack 9, exit docking facilities.

Claims (4)

1. a Coal Chemical Industry is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, comprise motorcycle support body, four jiaos of the bottoms rail wheel that is respectively equipped with strap brake sheet of described motorcycle support body, on motorcycle support body, be welded with base plate, described base plate top is provided with supporting plate, on described supporting plate, on uniform three bracing frames, be respectively equipped with hydraulic jack, it is characterized in that, between described supporting plate and base plate, be provided with rotating mechanism, described rotating mechanism comprises body and roll bodies more than at least three groups, described body is installed on base plate, described roll body is arranged at body, described pallet supporting is rolling friction state on roll body.
2. Coal Chemical Industry according to claim 1 is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, it is characterized in that, described body is the pipe body shape ball retainer plate of vertical welding on supporting plate, described roll body is ball, described ball is installed on one heart in ball retainer plate and is rolling condition, ball is partly exposed to ball retainer plate top, and the bottom supporting of described supporting plate is on ball.
3. Coal Chemical Industry according to claim 1 is installed slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace, it is characterized in that, also comprise governor motion, described governor motion comprises four groups of adjusting devices that are arranged at four jiaos of supporting plates, described every group of adjusting device comprises two mutual vertically disposed regulons, described regulon comprises the adjusting datum plate being welded on base plate and is connected to the adjusting screw(rod) regulating on datum plate, the contacts side surfaces of described adjusting screw(rod) head and supporting plate.
4. according to the Coal Chemical Industry described in claim 1 or 2 or 3, with large-scale gasification furnace, slag breaker Omnibearing adjustable fast junction apparatus is installed, it is characterized in that, between described base plate and supporting plate, be provided with retaining mechanism, described retaining mechanism comprises more than three groups clamping screws, and described clamping screw is cross-under base plate and supporting plate simultaneously.
CN201420150491.3U 2014-03-07 2014-03-31 All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry Expired - Fee Related CN203765271U (en)

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CN201410081808 2014-03-07
CN201410081808.7 2014-03-07
CN201420150491.3U CN203765271U (en) 2014-03-07 2014-03-31 All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry

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CN201420150491.3U Expired - Fee Related CN203765271U (en) 2014-03-07 2014-03-31 All-dimensional adjustable quick docking device for large gasifier installation slag breaking machine for coal chemical industry
CN201410125045.1A Active CN103878570B (en) 2014-03-07 2014-03-31 Coal Chemical Industry installs slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace

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CN103878569A (en) * 2014-03-07 2014-06-25 江苏双达泵阀集团有限公司 Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry

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CN201807876U (en) * 2010-09-25 2011-04-27 山东潍坊福田模具有限责任公司 Specific device for assembling and disassembling electric spindle
CN201900424U (en) * 2010-11-24 2011-07-20 理想能源设备有限公司 Load adjusting and positioning device
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CN103878569B (en) * 2014-03-07 2016-06-29 江苏双达泵阀集团有限公司 Coal Chemical Industry installs the docking calculation of slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103878569A (en) * 2014-03-07 2014-06-25 江苏双达泵阀集团有限公司 Omni-directional adjustable rapid abutting-connection device and method of slag-breaking machine installed on large gasifier in coal chemical industry
CN103878570A (en) * 2014-03-07 2014-06-25 江苏双达泵阀集团有限公司 Omni-directional adjustable rapid abutting-connection device of slag-breaking machine installed on large gasifier in coal chemical industry
CN103878570B (en) * 2014-03-07 2016-06-29 江苏双达泵阀集团有限公司 Coal Chemical Industry installs slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace
CN103878569B (en) * 2014-03-07 2016-06-29 江苏双达泵阀集团有限公司 Coal Chemical Industry installs the docking calculation of slag breaker Omnibearing adjustable fast junction apparatus with large-scale gasification furnace

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CN103878569A (en) 2014-06-25
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CN103878570A (en) 2014-06-25

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140813

Termination date: 20170331

CF01 Termination of patent right due to non-payment of annual fee