CN211588837U - Time relay plug welding mechanism and equipment comprising same - Google Patents
Time relay plug welding mechanism and equipment comprising same Download PDFInfo
- Publication number
- CN211588837U CN211588837U CN202020013346.6U CN202020013346U CN211588837U CN 211588837 U CN211588837 U CN 211588837U CN 202020013346 U CN202020013346 U CN 202020013346U CN 211588837 U CN211588837 U CN 211588837U
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- CN
- China
- Prior art keywords
- time relay
- relay plug
- welding
- plug
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 76
- 238000003466 welding Methods 0.000 title claims abstract description 71
- 238000005476 soldering Methods 0.000 claims abstract description 33
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052742 iron Inorganic materials 0.000 claims abstract description 15
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 7
- 230000006978 adaptation Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 235000000396 iron Nutrition 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
Images
Abstract
The utility model discloses a time relay plug welding mechanism and time relay plug welding equipment, including the time relay plug, be equipped with pin and the circuit board that is the circumference array distribution on the time relay plug, wherein, still include fixing base and welded seat, the time relay plug is fixed on the fixing base, is equipped with tin wire conveying pipe and the soldering iron with pin quantity adaptation on the welded seat, and the time relay plug is located the movement track of welded seat; the utility model discloses convenient operation, disposable welding, efficient characteristics.
Description
Technical Field
The utility model relates to a time relay plug welding mechanism and time relay plug welding equipment.
Background
Time relays are commonly used for electrical switching to control time. The time relay comprises a time relay plug, pins and a circuit board which are distributed in a circumferential array are welded on the time relay plug, and the circuit board is fixed on the time relay plug and is communicated with the circuit board of the time relay through the pins to be electrically connected with external equipment. However, in the conventional welding mode of the time relay, manual welding is usually performed, for example, eight welding pins are provided, the welding is performed for eight times by manpower, and due welding and missing welding phenomena are easily caused due to different welding levels of welding personnel.
Disclosure of Invention
The utility model discloses the main technical problem who solves provides a time relay plug welding mechanism and time relay plug welding equipment.
The utility model discloses the technical scheme who solves its technical problem and adopt is: the utility model provides a time relay plug welding mechanism and time relay plug welding equipment, includes the time relay plug, is equipped with the pin and the circuit board that are the circumference array and distribute on the time relay plug, wherein, still includes fixing base and welding seat, and the time relay plug is fixed on the fixing base, is equipped with tin silk conveying pipe and the soldering iron with pin quantity adaptation on the welding seat, and the time relay plug is located the movement track of welding seat.
Through fixing the time relay plug on the fixing base, then carry out disposable bonding wire through the soldering bit that corresponds, at the welded in-process, tin is continuously sent to the tin silk conveying pipe, guarantees that holistic solder joint is full glossy. The welding time can be controlled by the control module, so that the welding effect is ensured.
Wherein, be equipped with the heating pipe on the welding seat, be equipped with the fixed orifices the same with soldering bit quantity on the heating pipe, the soldering bit is fixed on the fixed orifices.
The plurality of soldering iron heads are arranged on the same heating pipe, and the relative ratio is formed by the plurality of electric soldering irons, and the plurality of electric soldering irons are combined due to the limited distance between the pins, so that the electric soldering irons occupy too large space and cannot meet the requirement of one-time welding, and the convenience of one-time welding is ensured by the structure.
Wherein, the top of the soldering iron head is provided with a notch towards the outside.
Through the setting of breach, further guaranteed whole welded stability, guarantee in welding process, the solder wire contacts with the breach, improves the welding effect on soldering bit top.
The soldering iron comprises a soldering iron head, a driving device and a control device, wherein the driving device drives the soldering iron head to move up and down.
The driving device moves up and down, so that the overall automation effect is further improved.
Wherein, be equipped with fixed jack on the fixing base, the pin passes time relay plug and fixes with fixed jack.
The arrangement of the fixed jacks enables the pins to be better formed and fixed.
The utility model provides a time relay plug welding equipment, wherein, includes foretell time relay plug welding mechanism, plug feeding mechanism, pin feeding mechanism, circuit board feeding mechanism and carousel, the fixing base is fixed on the carousel in the circumference array, and pin feeding mechanism, plug feeding mechanism, circuit board feeding mechanism and time relay plug welding mechanism are located the edge of carousel according to clockwise in proper order.
Through the carousel formula setting for whole equipment is earlier through fixing the pin on the fixing base, then prevents the time relay chassis again, places the circuit board on the time relay chassis again, through disposable welding at last for the whole full automatization operation that forms, the operator only need control the material can.
The plug feeding mechanism comprises a plug feeding mechanism and a push rod mechanism, wherein the push rod mechanism is positioned on one side of the plug feeding mechanism.
Due to the arrangement of the push rod mechanism, the time relay plug is fixed more stably, and preparation is made for the next procedure.
The device also comprises a detection mechanism, wherein the detection mechanism detects whether the pins are all installed.
The pins are detected through the detection mechanism, all the pins are ensured to be installed in the welding process, and the welding holes in the circuit board are prevented from being blocked in the subsequent welding process.
The blanking mechanism comprises a clamping device, and the clamping device clamps the welded time relay plug from the fixed seat.
Through the setting of unloading mechanism, further realize full automatization operation.
Wherein, unloading mechanism includes the silo down, is equipped with first slide and second slide on the silo down.
The first sliding plate and the second sliding plate are used for distinguishing qualified products from unqualified products, if the qualified products are qualified products, the qualified products are placed on the first sliding plate, and if the unqualified products are unqualified products, the unqualified products are placed on the second sliding plate.
Drawings
Fig. 1 is a schematic structural diagram of a time relay plug in embodiment 1 of the present invention;
fig. 2 is another schematic structural diagram of a time relay plug in embodiment 1 of the present invention;
fig. 3 is another schematic structural diagram of the time relay plug in embodiment 1 of the present invention;
fig. 4 is a schematic structural view of a fixing base in embodiment 1 of the present invention;
fig. 5 is a schematic structural diagram of embodiment 1 of the present invention;
fig. 6 is a bottom view of embodiment 1 of the present invention;
fig. 7 is a time relay plug with a circuit board and pins in embodiment 1 of the present invention;
fig. 8 is a schematic structural view of embodiment 2 of the present invention;
FIG. 9 is a partial enlarged view of portion A of FIG. 8;
fig. 10 is a plan view of embodiment 2 of the present invention.
Detailed Description
Example 1:
referring to fig. 1-7, a time relay plug welding mechanism comprises a time relay plug 1, wherein pins 2 and a circuit board 3 are arranged on the time relay plug 1 and distributed in a circumferential array, one end of each pin 2 is fixed on the circuit board 3, the other end of each pin passes through the circuit board 3 and extends out of the time relay plug 1, and the extending part is used for being connected with external equipment. Therefore, the lead 2 and the wiring board 3 need to be soldered. The time relay plug 1 has different sizes and shapes according to different models, and for example, fig. 1, fig. 2 and fig. 3 show three conventional time relay plugs 1, but the welding positions of the three types are the same.
Welding mechanism includes drive arrangement 41, fixing base 42 and welding seat 43, is equipped with fixed jack 421 on the fixing base 42, and pin 2 passes time relay plug 1 and fixes with fixed jack 421 for time relay plug 1 firmly fixes on fixing base 42.
The driving device 41 drives the soldering turret 43 to move up and down, so that the lead 2 is located on the movement track of the soldering tip 431 on the soldering turret 43. The driving device 41 includes a first motor 411, and the first motor 411 drives the welding seat 43 to move up and down integrally, so as to achieve a driving effect. In order to prevent the first motor 411 from directly contacting the soldering socket 43 and affecting the service life of the first motor 411, a spacer is provided between the first motor 411 and the soldering socket 43.
The soldering base 43 is provided with a tin wire feeding pipe 432 and a heating pipe 433 which are matched with the number of the pins 2, the top end of the heating pipe 433 is provided with fixing holes 434 which are the same as the number of the soldering iron heads 431, the soldering iron heads 431 are fixed on the fixing holes 434, and the soldering iron heads 431 can be disassembled and assembled. The tip 431 may be mounted with an inclination toward the outside such that the tip 431 forms a horn-shaped configuration, or may be mounted vertically, as exemplified in the present embodiment. Further, the soldering tip 431 is provided with a notch facing outward, and the notch may be a bevel or a concave notch.
When the time relay plug 1 with the pin 2 and the circuit board 3 is mounted on the fixing seat 42, the driving device 41 drives the welding seat 43 to move downwards, so that the soldering bit 431 is abutted to the joint of the pin 2 and the circuit board 3, at the moment, the tin wire feeding pipe 432 feeds tin quickly, and the soldering bit 431 melts the tin wire to form the connection and fixation of the pin 2 and the circuit board 3. And after the welding time is up, the driving device 41 drives the welding seat 43 to move upwards, so that the effect of one-time welding is realized. The welding time can be controlled by the control module, so that the welding effect is ensured.
Example 2:
referring to fig. 8-10, a time relay plug welding device includes a time relay plug welding mechanism, a plug feeding mechanism, a pin feeding mechanism, a circuit board feeding mechanism, and a turntable 5, where the time relay plug 1 welding mechanism is described in detail in embodiment 1, and therefore not described herein. The number of pins 2 of the time relay plug 1 is also eight as an example.
The turntable 5 is provided with fixing seats 42 distributed in a circumferential array, and the fixing seats 42 are specifically used for fixing the time relay plug 1. The rotating disc 5 is specifically rotated by a rotating motor, and the rotating structure of the rotating disc 5 is a common technology, so that the detailed description is omitted. Furthermore, the turntable 5 is provided with a cushion pad to achieve a buffering effect, and the cushion pad can also be a spring.
The pin feeding mechanism comprises a first pin feeding mechanism 51 and a second pin feeding mechanism 52, and the first pin feeding mechanism 51 inserts the four pins 2 into the fixing seat 42 to form a fixing effect. The second pin feeding mechanism 52 inserts the remaining four pins 2 into the remaining several fixing insertion holes 421 of the fixing base 42. The first pin feeding mechanism 51 and the second pin feeding mechanism 52 have the same structure, and the pins 2 can be arrayed through the first vibrating disk to form four pins 2 for output, and then the pins 2 are fixed on the fixing seat 42 through the feeding mechanisms.
The plug feeding mechanism comprises a rotating device, a second vibration disc 61, an induction device and a clamping device, a discharge hole 611 is formed in the second vibration disc 61, all time relay plugs 1 are fixed downwards by the second vibration disc 61 and are distributed to the discharge hole 611 in an array mode, the time relay plugs are arranged in an array mode, and the long side edges of the time relay plugs 1 are matched with the side walls of the discharge hole 611. The rotating device comprises a second motor 65, a second rotating disc 62, a transmission belt 63 and a first rotating disc 64, the output end of the second motor 65 is linked with the second rotating disc 62, and the second rotating disc 62 realizes a linkage effect with the first rotating disc 64 through the transmission belt 63. The protruding muscle position on the 1 fixed column of induction system response time relay plug to control first rotary disk 64 and rotate, realize the effect of unified orientation.
The clamping device comprises a support 66 and a sliding assembly, a first chuck 661 and a second chuck 662 are arranged on the support 66, the support 66 is integrally formed into a sliding arrangement with the clamping device through the sliding assembly, specifically, the sliding assembly comprises a sliding block and a sliding rail, the sliding block is arranged on the support 66, and the sliding rail is arranged on the clamping device, so that a sliding effect is formed. The first chuck 661 is provided with a suction nozzle, the first chuck 661 clamps the time relay plug 1 on the discharge hole 611 onto the first rotary disk 64, the second chuck 662 is provided with clamping claws, and the second chuck 662 clamps the time relay plug 1 on the first rotary disk 64 onto the fixed seat 42, so that the time relay plug 1 is fixed with the pin 2.
The push rod mechanism 7 is located on one side of the plug feeding mechanism, the push rod mechanism 7 comprises a push rod, and the push rod pushes the time relay plug 1, so that the time relay plug 1 and the pin 2 are fixed in place.
Whether the pins 2 are completely installed or not is detected by the detection mechanism 8, the pins 2 are detected by the detection mechanism 8, all the pins 2 are ensured to be completely installed in the welding process, and the welding holes in the circuit board 3 are prevented from being blocked in the subsequent welding process. Here, the detection mechanism 8 includes an infrared sensor, and it is determined whether the pin 2 is fixed in place by the infrared sensor.
The circuit board feeding mechanism 9 places the circuit board 3 on the time relay plug 1 to realize the fixing effect.
The blanking mechanism comprises a clamping device 10 and a blanking groove 101, the clamping device 10 clamps the welded time relay plug 1 from the fixed seat 42 to the blanking groove 101 for feeding and discharging, and further, the blanking groove 101 is provided with a first sliding plate 102 and a second sliding plate 103. The first sliding plate 102 can be used for placing qualified products, and the second sliding plate 103 can be used for placing unqualified products, and the clamping device 10 can be controlled to be placed on different sliding plates to realize the distinction.
All the mechanisms are controlled by a control module, and the mechanisms can be specifically controlled by a PLC.
Its concrete theory of operation does, once install four pins 2 earlier, install other four pins 2 again, be connected time relay plug 1 with eight pins 2 again and fix, make time relay plug 1 and eight pins 2 fixed target in place through the push rod, then detection mechanism 8 detects whether all pins 2 install target in place, detect and accomplish, place circuit board 3, carry out pin 2 welding through time relay plug 1 welding mechanism, the welding is accomplished the back and is got device 10 through the clamp and carry out the unloading, place on the first slide 102 of certified products. If the detection pin 2 is not installed in place, the subsequent station does not work, and finally the detection pin is placed on the second sliding plate 103 of the unqualified product through the clamping device 10.
By adopting the equipment control, the full-automatic operation is realized, an operator only needs to control all materials to be sufficient, the operation is very convenient, and the production efficiency is improved.
Claims (10)
1. The utility model provides a time relay plug welding mechanism, includes the time relay plug, is equipped with pin and the circuit board that is the circumference array and distributes on the time relay plug, its characterized in that: the time relay plug is fixed on the fixed seat, the welding seat is provided with a tin wire feeding pipe and a soldering bit, the tin wire feeding pipe and the soldering bit are matched with the number of the pins, and the time relay plug is located on the movement track of the welding seat.
2. A time relay plug welding mechanism as claimed in claim 1, wherein: the welding seat is provided with heating pipes, the heating pipes are provided with fixing holes the same as the soldering iron tips in number, and the soldering iron tips are fixed on the fixing holes.
3. A time relay plug welding mechanism as claimed in claim 2, wherein: the top end of the soldering iron head is provided with a notch towards the outside.
4. A time relay plug welding mechanism as claimed in claim 1, wherein: the soldering iron further comprises a driving device, and the driving device drives the soldering iron head to move up and down.
5. A time relay plug welding mechanism as claimed in claim 1, wherein: the fixed base is provided with a fixed jack, and the pin passes through the time relay plug and is fixed with the fixed jack.
6. The utility model provides a time relay plug welding equipment which characterized in that: the time relay plug welding mechanism, the plug feeding mechanism, the pin feeding mechanism, the circuit board feeding mechanism and the rotary table are arranged in a circle array, the fixed seats are fixed on the rotary table, and the pin feeding mechanism, the plug feeding mechanism, the circuit board feeding mechanism and the time relay plug welding mechanism are sequentially arranged on the edge of the rotary table in a clockwise direction.
7. The time relay plug welding apparatus of claim 6, wherein: the plug feeding mechanism is characterized by further comprising a push rod mechanism, and the push rod mechanism is located on one side of the plug feeding mechanism.
8. The time relay plug welding apparatus of claim 6, wherein: the device also comprises a detection mechanism, and the detection mechanism detects whether the pins are all installed.
9. The time relay plug welding apparatus of claim 6, wherein: still include unloading mechanism, unloading mechanism presss from both sides the device including getting, presss from both sides the time relay plug that the device will weld the completion and presss from both sides the unloading from the fixing base clamp.
10. A time relay plug welding apparatus as defined in claim 9, wherein: the blanking mechanism comprises a blanking groove, and a first sliding plate and a second sliding plate are arranged on the blanking groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020013346.6U CN211588837U (en) | 2020-01-03 | 2020-01-03 | Time relay plug welding mechanism and equipment comprising same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020013346.6U CN211588837U (en) | 2020-01-03 | 2020-01-03 | Time relay plug welding mechanism and equipment comprising same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211588837U true CN211588837U (en) | 2020-09-29 |
Family
ID=72600311
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020013346.6U Expired - Fee Related CN211588837U (en) | 2020-01-03 | 2020-01-03 | Time relay plug welding mechanism and equipment comprising same |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211588837U (en) |
-
2020
- 2020-01-03 CN CN202020013346.6U patent/CN211588837U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200929 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |