CN211566266U - Special production facility of heavy wine jar more than 200 kilograms - Google Patents

Abstract

The utility model discloses a production device special for a heavy wine jar of more than 200 kilograms, which comprises a working vehicle, a turntable mechanism, a lower gypsum mould, an upper gypsum mould, a fixed workbench and a roller mechanism; the rotary table mechanism is arranged on the working vehicle, the lower gypsum mold is arranged on the rotary table mechanism and is driven to rotate by the rotary table mechanism, and the upper gypsum mold is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the upper gypsum mold and the lower gypsum mold; the fixed workbench is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench and is used for processing the inner cavity of the wine jar after the working vehicle is fixed. Through reasonable structural design, the utility model discloses a preparation and processing of wine jar compare with traditional manual preparation mode, and it has degree of automation and production efficiency height, low cost's characteristics.

Description

Special production facility of heavy wine jar more than 200 kilograms

Technical Field

The utility model relates to a wine jar production technology technical field, concretely relates to special production facility of heavy wine jar more than 200 kilograms.

Background

The production of wine jars has a long history in China, most of the wine jars are produced manually in the past, but with the continuous development of society, the traditional industry suffers from more and more impact, and people willing to engage in manual wine jar production are less and less, while the wine jars produced by the traditional process need technicians with rich experience for years to complete forming, so that the situation that the demand still exists, but the labor cost is higher and higher, and the production efficiency is very low is caused. Meanwhile, the traditional process is easy to generate a large amount of blank mud, secondary reworking is needed, the cost is further increased, and the efficiency is further reduced.

Therefore, the traditional manual wine jar production process is difficult to meet the requirement of the development of the times, and needs to be improved.

SUMMERY OF THE UTILITY MODEL

To the not enough of above-mentioned prior art, the utility model provides a special production facility of heavy wine jar more than 200 kilograms and implementation method thereof, it has wine jar, especially heavy wine jar automated production, and advantage that production efficiency is high.

In order to achieve the above object, the utility model adopts the following technical scheme:

production equipment special for heavy wine jars of more than 200 kilograms comprises a working vehicle, a turntable mechanism, a gypsum lower die, a gypsum upper die, a fixed workbench and a roller mechanism; the rotary table mechanism is arranged on the working vehicle, the lower gypsum mold is arranged on the rotary table mechanism and is driven to rotate by the rotary table mechanism, and the upper gypsum mold is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the upper gypsum mold and the lower gypsum mold; the fixed workbench is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench and is used for processing the inner cavity of the wine jar after the working vehicle is fixed.

Further, the utility model discloses still including being used for mould and gypsum lower mould cooperation shaping on the gypsum go out the lifting mechanism that the wine jar appearance profile back hung away the mould on the gypsum.

Still further, be provided with the weighing device who is used for weighing raw materials volume of adding on the work car.

Specifically, the roller mechanism comprises upright columns arranged on two sides of the fixed workbench, balance beams sleeved on the two upright columns, hydraulic cylinders connected with two ends of the balance beams and used for driving the balance beams to move up and down along the upright columns, a driving mechanism arranged on the balance beams, and rollers connected with the driving mechanism and controlled to rotate by the driving mechanism.

Furthermore, the utility model discloses still include the rail that is used for the work car operation.

Compared with the prior art, the utility model discloses following beneficial effect has:

(1) the utility model discloses a set up mould, fixed station, gyro wheel mechanism on work car, carousel mechanism, gypsum lower mould, the gypsum, utilize mutually supporting of each part, constructed the production water line of wine jar from the shaping to inner chamber processing, realized the automated processing of wine jar, especially heavy wine jar, not only replaced traditional manual technology, reduced the human cost moreover, improved production efficiency.

(2) The utility model discloses set up weighing device, at the in-process of adding the raw materials, utilized weighing device's real-time check weighing, can further avoid producing the embryo mud, saved the secondary cost of doing over again.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of a part of the components of the present invention.

Fig. 3 is a schematic structural diagram of a part of the components of the present invention.

Wherein, the part names corresponding to the reference numbers are:

1-a working vehicle, 2-a steel rail, 3-a turntable mechanism, 4-a plaster lower die, 5-a plaster upper die, 6-a hoisting mechanism, 7-a fixed workbench, 8-an upright post, 9-a hydraulic cylinder, 10-a balance beam, 11-a driving mechanism and 12-a roller.

Detailed Description

The present invention will be further described with reference to the following description and examples, which include but are not limited to the following examples.

Examples

The utility model provides a special production facility of wine jar specifically is applicable to the special production facility of the heavy wine jar of production more than 200 kilograms. As shown in fig. 1-3, the special production equipment comprises a working vehicle 1, a steel rail 2, a turntable mechanism 3, a plaster lower die 4, a plaster upper die 5, a hoisting mechanism 6, a fixed workbench 7 and a roller mechanism.

The rotary table mechanism 3 is arranged on the working vehicle 1, and the gypsum lower die 4 is arranged on the rotary table mechanism 3 (the gypsum lower die can be placed on the rotary table mechanism and fixed through a travelling crane) and is driven to rotate by the rotary table mechanism. The utility model provides a carousel mechanism 3 adopts the structural style of carousel + belt pulley + belt + motor, rotates by the motor drive belt pulley, then drives the carousel via the belt and rotates, drives the gypsum lower mould then and rotates.

The gypsum upper die 4 is used for being matched with the gypsum lower die to form a gypsum die matched with the appearance of the wine jar, and the rotating disc mechanism is started by adding raw materials. In order to strictly control the feeding amount of the raw materials, a weighing device is arranged on the workbench 1, and in the process of adding the raw materials, the weighing device is used for measuring the weight in real time, so that the feeding amount in the gypsum mold is ensured to be accurate to within 1 kilogram.

The fixed workbench 6 is used for fixing the working vehicle after the wine jar outline is formed, in the embodiment, the working vehicle 1 runs on the steel rail 2, after the wine jar outline is formed, the gypsum upper die 4 is lifted away by the lifting mechanism 5 (such as a crane), and then the working vehicle 1 is controlled to run to the fixed workbench along the steel rail and fixed by the fixed workbench. The utility model discloses in, the fixed bolster can adopt the fixed establishment of multiple form to fix the work car, for example adopt one set of clamping mechanism or manipulator to press from both sides the work car tight fixedly, perhaps adopt the mode of pneumatic cylinder + eccentric wheel + spring and fixed slot to fix the work car, after the work car gets into the fixed bolster on, utilize the pneumatic cylinder to promote the eccentric wheel and push down the work car, make the work car fixed to in the fixed slot, the spring is compressed simultaneously to utilize the fixed slot to fix the work car. When the eccentric wheel is moved away, the working vehicle is pushed away by the restoring force of the spring and leaves the fixed groove.

The roller mechanism is arranged on the fixed workbench 6 and is used for processing the inner cavity of the wine jar after the working vehicle is fixed. Specifically, the roller mechanism comprises upright posts 7 arranged at two sides of the fixed workbench 1, a balance beam 9 sleeved on the two upright posts, a hydraulic cylinder 8 connected with two ends of the balance beam and used for driving the balance beam to move up and down along the upright posts, a driving mechanism 10 arranged on the balance beam 9, and a roller 11 connected with the driving mechanism 10 and controlled by the driving mechanism to rotate.

In the roller mechanism, (1) a limiting balance beam is arranged between the two stand columns and used for realizing the position fixation of the two stand columns; (2) the driving mechanism can adopt the design form of a motor and a reduction gear box; (3) the balance beam can adopt a sliding double-shaft structural form to keep balance during work.

The following process of producing wine jars according to the above device structure:

(1) matching the upper gypsum mould with the lower gypsum mould to form a gypsum mould, and opening the turntable mechanism to enable the gypsum mould to rotate;

(2) adding raw materials into a gypsum mould, and gradually forming the outline of the wine jar under the action of centrifugal force; in the process of adding the raw materials, the weight is measured in real time by using a weighing device, so that the feeding amount in the gypsum mold is ensured to be accurate to within 1 kilogram;

(3) taking out the plaster upper die through the hoisting mechanism, controlling the working vehicle to move to the fixed working table along the steel rail, and fixing the fixed working table;

(4) the balance beam is controlled by the hydraulic cylinder to move along the upright post, so that the roller is contacted with the upper part of the wine jar;

(5) the driving mechanism is started to drive the roller to rotate, so that the inner cavity of the wine jar is machined;

(6) taking out the wine jar, processing the jar mouth, further polishing and sealing glaze to obtain a finished product;

(7) and (5) circulating the steps (1) to (6) to realize the continuous production and processing of the wine jar.

The utility model discloses a reasonable structural design has realized the preparation and the processing of wine jar, compares with traditional manual preparation mode, and it has degree of automation and production efficiency height, low cost's characteristics. Therefore, the utility model is suitable for large-scale popularization and application in the wine jar production process.

The above embodiment is only one of the preferred embodiments of the present invention, and should not be used to limit the protection scope of the present invention, but all the insubstantial changes or modifications made in the spirit and the idea of the main design of the present invention, the technical problems solved by the embodiment are still consistent with the present invention, and all should be included in the protection scope of the present invention.

Claims (5)

1. Production equipment special for heavy wine jars of more than 200 kilograms is characterized by comprising a working vehicle (1), a turntable mechanism (3), a lower gypsum mold (4), an upper gypsum mold (5), a fixed workbench (7) and a roller mechanism; the rotary table mechanism (3) is arranged on the working vehicle (1), the lower gypsum mold (4) is arranged on the rotary table mechanism (3) and is driven to rotate by the rotary table mechanism, and the upper gypsum mold (5) is used for matching with the lower gypsum mold and forming the outline of the wine jar after raw materials are introduced into the lower gypsum mold and the lower gypsum mold; the fixed workbench (7) is used for fixing the working vehicle after the appearance contour of the wine jar is formed, and the roller mechanism is arranged on the fixed workbench (7) and is used for processing the inner cavity of the wine jar after the working vehicle is fixed.

2. The production equipment special for the heavy wine jar of more than 200 kilograms according to claim 1, which is characterized by further comprising a lifting mechanism (6) for lifting the upper gypsum mould away after the upper gypsum mould and the lower gypsum mould are matched to form the outline of the wine jar.

3. The production equipment special for the heavy wine jar of more than 200 kilograms according to the claim 2, characterized in that, a weighing device used for weighing the adding amount of the raw materials is arranged on the working vehicle (1).

4. The special production equipment for the heavy wine jar of more than 200 kilograms according to any one of claims 1 to 3, wherein the roller mechanism comprises upright columns (8) arranged at two sides of the fixed workbench (7), a balance beam (10) sleeved on the two upright columns, a hydraulic cylinder (9) connected with two ends of the balance beam and used for driving the balance beam to move up and down along the upright columns, a driving mechanism (11) arranged on the balance beam (10), and rollers (12) connected with the driving mechanism (11) and controlled to rotate by the driving mechanism.

5. The production equipment special for the heavy wine jar of more than 200 kilograms according to claim 1, which is characterized by further comprising a steel rail (2) for the operation of the working vehicle (1).

Images