CN211539363U - Forging air hammer equipment with mechanical arm auxiliary vehicle - Google Patents
Forging air hammer equipment with mechanical arm auxiliary vehicle Download PDFInfo
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- CN211539363U CN211539363U CN201922150951.8U CN201922150951U CN211539363U CN 211539363 U CN211539363 U CN 211539363U CN 201922150951 U CN201922150951 U CN 201922150951U CN 211539363 U CN211539363 U CN 211539363U
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- mechanical arm
- rod
- forging
- air hammer
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Abstract
The utility model discloses a forging air hammer equipment with mechanical arm auxiliary vehicle, which is applied in the field of forging equipment and solves the technical problems that when a valve body is produced, an operator clamps a forged metal blank by using a handheld clamp, and the forging efficiency is slow; the forging device has the technical effects of high forging efficiency and safe operation, and can meet the production requirements of valve bodies of various specifications.
Description
Technical Field
The utility model belongs to the technical field of the technique of forging equipment and specifically relates to a be furnished with forging air hammer equipment of arm auxiliary vehicle.
Background
At present, the industry of China is developed more and more, and the application of the valve and the valve body is increased more and more. The requirements for the required dimensional shapes and qualities of valves and valve bodies are increasing to meet the needs of industrial production.
The utility model discloses a current chinese utility model with publication number CN208116647U discloses a dedicated high security air hammer device of forging, including drive arrangement and supporting arrangement, drive arrangement is including driving actuating cylinder, the hammer body, tup and last hammering block, the hammer body is by driving actuating cylinder drive up-and-down motion, the hammer body both sides are equipped with the slider, tup demountable installation is in the hammer body bottom, it locates the tup bottom to go up the hammering block, supporting arrangement includes down the hammering block, hammering block pad and base, the tup below is located to lower hammering block level, the hammering block below is located to the base level and links to each other with lower hammering block through hammering block pad, be equipped with fixing device and the hammer stand that is used for fixed forging on the base, the hammer stand includes two risers, two risers are located the both sides of hammer body respectively, be equipped with vertical slide rail on. All parts of the high-temperature metal blank placed on the forging platform are forged through the hammer head of the forging air hammer device, so that the overall hardness of the metal blank is improved. Meanwhile, the required shape is obtained by forging the metal blank, and valves and valve bodies with different specifications and shapes are forged. When the hammer body of the forging air hammer forges each part of the high-temperature metal blank, a clamp is held by a person to clamp and move the metal blank so as to control the forged part of the metal blank, and the metal blank can be forged into the required specification and shape.
The above prior art solutions have the following drawbacks: for a metal blank with a large weight, an operator cannot clamp the metal blank to forge the metal blank, and the production requirement cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a be furnished with forging air hammer equipment of arm auxiliary vehicle, its advantage is that the operator can remove through arm auxiliary vehicle centre gripping metal idiosome and forge, forges efficiently and operates safety, can satisfy the production needs of various specifications.
The above technical purpose of the present invention can be achieved by the following technical solutions: a forging air hammer device provided with a mechanical arm auxiliary vehicle is characterized in that the mechanical arm auxiliary vehicle is arranged at the side end of the forging air hammer device;
the mechanical arm auxiliary vehicle comprises a vehicle body, a cockpit is arranged in the vehicle body, a driving control system is arranged in the cockpit, the driving control system is connected with a power system in the vehicle body, wheels are arranged under the vehicle body, a movable opening is formed in the head position of the vehicle body, a mechanical arm extends out of the movable opening, a brake device is arranged at the working end of the mechanical arm, a driving device is arranged in the brake device, the driving device is connected with a brake rod of the brake device, two sleeves which are splayed from far to near are arranged on the surface of a shell, the tail ends of two clamping pieces are respectively inserted into the sleeves to form mechanical claws, rotating connecting plates are arranged on the two clamping pieces, the two rotating connecting plates are connected to form rotating connection points, and the shell of the brake device extending.
Through above-mentioned technical scheme, be equipped with the arm auxiliary vehicle at forging air hammer equipment side, the arm auxiliary vehicle includes the automobile body, is equipped with the cockpit in the automobile body, and the operator can get into the cockpit and operate. A driving control system is arranged in the driving cabin and is connected with a power system in the vehicle body, and an operator can control the mechanical arm to assist the vehicle to move back and forth. The headstock is provided with a mechanical arm movable opening, a mechanical arm extends out of the mechanical arm movable opening, and the mechanical arm is used for replacing an operator to hold a clamp to clamp and move the metal blank. The mechanical arm clamping end is provided with a braking device, a shell extending out of a braking rod of the braking device is internally provided with a driving device, the driving device is connected with the braking rod of the braking device, two sleeves which are splayed from far to near to a vehicle body are arranged on the surface of the shell, and the tail ends of two clamping pieces are respectively inserted into the sleeves to form mechanical claws. The two clamping pieces are provided with rotating connecting plates which are connected to form a rotating connecting point, and the brake rod extends out of the shell of the braking device and is connected with the rotating connecting point. When the braking device works, the brake rod moves back and forth, the brake rod is connected with the two rotating connecting plates to form a rotating connecting point connection, and the brake rod drives the two rotating connecting plates to move together, so that the clamping pieces inserted into the sleeve move in the sleeve, and the two clamping pieces are matched to form a mechanical claw capable of expanding and clamping. The mechanical claw clamps the metal blank to be forged, and an operator controls the mechanical arm to assist the vehicle to move, so that the metal blank is moved, and the position of the air hammer for forging the metal blank is changed. The metal blank is clamped by the mechanical arm, so that the metal blank with large weight can be clamped, the production efficiency is improved, and the safety of operators is ensured.
The utility model discloses further set up to: the casing of brake equipment is cylindrical, the casing outer wall is equipped with the spiral, the arm is a pipe, the pipe inner wall is equipped with the spiral corresponding with the casing outer wall, brake equipment and arm screwed connection, be equipped with the rotation motor in the arm, be connected with the rotation stick on the rotation motor, the rotation stick sets up to a solid stick and inserts in a hollow stick, hollow stick inner wall is equipped with a plurality of recesses along its length direction, solid stick is equipped with a plurality of beads along its length direction corresponding with groove position on the surface, the solid stick top and the brake equipment bottom fixed connection of rotation stick.
Through the technical scheme, the shell of the braking equipment is cylindrical, the outer wall of the shell is provided with the spiral, the mechanical arm is a round pipe, the inner wall of the round pipe is provided with the spiral corresponding to the outer wall of the shell, the braking equipment is in threaded connection with the mechanical arm, and the connection stability is guaranteed. The mechanical arm is internally provided with a rotating motor, and a rotating rod arranged on the rotating motor is fixedly connected with the bottom end of the braking equipment. The rotating rod is arranged in a manner that a solid rod is inserted into a hollow rod, the inner wall of the hollow rod is provided with a plurality of grooves along the length direction of the hollow rod, and the surface of the solid rod is provided with a plurality of convex ribs corresponding to the positions of the grooves along the length direction of the solid rod. When the rotating motor works, the rotating rod is driven to rotate together, the rotating rod drives the braking device to rotate in the mechanical arm, so that the mechanical claw rotates, when the braking device rotates in the mechanical arm, the braking device moves back and forth in the mechanical arm to drive the solid rod in the rotating rod to stretch back and forth, and the mechanical claw can clamp the metal blank to turn over and change the surface to forge the metal blank.
The utility model discloses further set up to: the initiating terminal of arm rotates to be connected on the rotation connective bar in the automobile body, and the arm stretches out from the activity mouth department that supplies its activity from top to bottom, and the initiating terminal below of arm is equipped with the cylinder, and the upper end of the piston rod of cylinder supports on the arm of machinery.
Through the technical scheme, the starting end of the mechanical arm is rotatably connected to the rotating connecting rod in the body of the mechanical arm auxiliary vehicle, the mechanical arm extends out of the movable opening of the mechanical arm, the mechanical arm can move up and down at the movable opening of the mechanical arm, the cylinder is arranged below the starting end of the mechanical arm, and the upper end of the piston rod of the cylinder is supported on the mechanical arm. When the cylinder works, the piston rod moves up and down, the piston rod drives the mechanical arm connected with the piston rod to move up and down, the mechanical arm achieves the function of taking and placing metal blanks, and the metal blank clamping device is more flexible in metal blank clamping and forging.
The utility model discloses further set up to: the mechanical arm is provided with infrared temperature sensing equipment, and a shooting head of the infrared temperature sensing equipment faces the position of the mechanical claw.
Through above-mentioned technical scheme, be equipped with infrared temperature sensing equipment on the arm, infrared temperature sensing equipment can detect the temperature of object through infrared ray, and infrared temperature sensing equipment's penetrating head is facing to the gripper position. The temperature of the forged metal blank is monitored through the infrared temperature sensing equipment, so that the phenomenon that the quality of a product is influenced due to the fact that the product is cracked when the metal blank is forged due to overhigh or overlow temperature is avoided.
The utility model discloses further set up to: the mechanical arm is provided with a camera close to the mechanical claw, and the camera is aligned to the mechanical claw.
Through above-mentioned technical scheme, the arm is close to the gripper position and is equipped with the camera and aims at the gripper position, and the control through the camera can be meticulous record metal base body through the deformation that the forging takes place to the part and the dynamics that the analysis metal base body will be forged are favorable to promoting the improvement technology, also are convenient for stay the shelves and inspect the problem that appears when the processing product.
The utility model discloses further set up to: a control console is arranged in the cockpit and connected with the braking equipment, the rotating motor and the air cylinder.
Through the technical scheme, the control console is arranged in the cockpit and can control the braking equipment, the rotating motor and the air cylinder. The control console can control the mechanical claw to open and clamp through controlling the brake equipment, the control console can control the rotation of the mechanical claw through controlling the rotating motor, the control console can control the mechanical arm to move up and down through the control cylinder, and an operator can control the mechanical arm and the mechanical claw through the control console in a cockpit, so that the metal blank is moved.
The utility model discloses further set up to: the cockpit is provided with a display screen for displaying the camera shooting content and the detection result of the infrared temperature sensing equipment.
Through above-mentioned technical scheme, the cockpit is equipped with the display screen that is used for showing camera content of making a video recording and infrared temperature sensing equipment testing result, and the operator can monitor the effect condition of forging the metal base body at the cockpit through the screen to control the robotic arm according to forging the condition and remove the metal base body. And the temperature of the forged metal blank can be monitored constantly, so that the product quality is ensured.
The utility model discloses further set up to: the mechanical claw is detachably connected with the mechanical arm, and gears are densely distributed on the inner side of the mechanical claw.
Through the technical scheme, the mechanical claw is movably connected with the mechanical arm, the corresponding mechanical claw can be replaced according to the shape of the forged metal blank, and the gears are densely distributed on the inner side of the mechanical claw, so that the metal blank is prevented from sliding relative to the mechanical claw when the mechanical claw clamps the metal blank.
To sum up, the utility model discloses a beneficial technological effect does:
1. the mechanical claw auxiliary vehicle is arranged at the side end of the air hammer and is used for clamping the metal blank body through the mechanical arm, and the mechanical claw auxiliary vehicle is controlled to move, so that the metal blank body clamped by the mechanical arm is moved and forged, the operation is safe, and the production efficiency is high.
2. Be equipped with infrared temperature sensing equipment and camera on the arm of gripper auxiliary vehicle, be equipped with the display screen that is used for showing camera content of making a video recording and infrared temperature sensing equipment detection result in the cockpit, the operator can monitor the effect condition of forging the metal base body through the screen in the cockpit to can monitor the temperature of forging the metal base body constantly.
Drawings
FIG. 1 is a schematic structural view of a forging air hammer apparatus equipped with a robot arm assist vehicle according to the present embodiment;
FIG. 2 is an enlarged view at A of FIG. 1;
FIG. 3 is an exploded view of the present embodiment showing the gripper structure;
FIG. 4 is a cross-sectional view of the present embodiment for illustrating the motion principle of the robot arm;
FIG. 5 is a schematic structural view of the cabin of the present embodiment;
fig. 6 is a sectional view showing the internal structure of the robot auxiliary vehicle according to the present embodiment.
Description of the drawings, 1, air hammer; 2. a mechanical arm auxiliary vehicle; 3. a cockpit; 4. a vehicle body; 5. a mechanical arm movable opening; 6. a mechanical arm; 7. a braking device; 8. a brake lever; 9. a housing; 10. a sleeve; 11. a fastener; 12. rotating the connecting plate; 13. a gripper; 14. spiraling; 15. rotating the motor; 16. rotating the rod; 17. a cylinder; 18. a piston rod; 19. an infrared temperature sensing device; 21. a camera; 22. a wheel; 23. a console; 24. a display screen; 25. a gear; 26. a hammer body; 27. forging the platform; 28. a power system; 29. a driving control system; 31. the connecting rod is rotated.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
referring to fig. 1, for the utility model discloses a be furnished with forging air hammer equipment of arm auxiliary vehicle, including air hammer 1 and establish the arm auxiliary vehicle 2 at air hammer 1 side, air hammer 1 includes hammer block 26, and hammer block 26 below is equipped with forging platform 27. The mechanical arm auxiliary vehicle 2 comprises a vehicle body 4, a driving cabin 3 is arranged in the vehicle body 4, wheels 22 are arranged below the vehicle body 4, and the mechanical arm auxiliary vehicle 2 can move through the wheels 22. The head position of the vehicle body 4 is provided with a mechanical arm 6.
Referring to fig. 2, the working end of the mechanical arm 6 is provided with a mechanical claw 13, and gears 25 are densely distributed on the inner side of the mechanical claw 13. The mechanical arm 6 is provided with an infrared temperature sensing device 19, and a shooting head of the infrared temperature sensing device 19 faces the position of the mechanical claw 13. The mechanical arm 6 is provided with a camera 21 at a position close to the mechanical claw 13, and the camera 21 is aligned with the mechanical claw 13.
Referring to fig. 3, the working end of the mechanical arm 6 is provided with a braking device 7, two sleeves 10 which are opposite in splayed shape are connected to a housing 9 of the braking device 7, a braking rod 8 of the braking device 7 extends out of the housing 9, two clamping pieces 11 are rotatably connected to the braking rod 8, and the tail ends of the two clamping pieces 11 are respectively inserted into the two sleeves 10 to keep sliding fit to form a mechanical claw 13. When the braking device 7 works, the braking rod 8 moves back and forth, the braking rod 8 is connected with the two rotating connecting plates 12 to form a rotating connecting point connection, and the braking rod 8 drives the two rotating connecting plates 12 to move together, so that the clamping piece 11 inserted into the sleeve 10 moves in the sleeve 10, and the two clamping pieces 11 are matched to form the mechanical claw 13 capable of expanding and clamping. The housing 9 of the braking device 7 is cylindrical and the outer wall of the housing 9 is provided with a screw 14. The mechanical arm 6 is a cylinder, and the inner wall of the mechanical arm 6 is provided with a spiral 14 corresponding to the outer wall of the shell 9 of the braking device 7, so that the braking device 7 is screwed in the mechanical arm 6.
Referring to fig. 4, a rotating motor 15 is arranged in the mechanical arm 6, a rotating rod 16 is arranged on the rotating motor 15, the rotating rod 16 is a solid rod inserted into a hollow rod, a plurality of grooves are formed in the inner wall of the hollow rod along the length direction of the hollow rod, a plurality of convex ribs corresponding to the positions of the grooves along the length direction of the hollow rod are arranged on the surface of the solid rod, and the solid rod can slide back and forth along the grooves after being inserted into the hollow rod. The rotating rod 16 is fixedly connected with the bottom end of the braking device 7. When the rotating motor 15 works, the rotating rod 16 is driven to rotate, so that the braking device 7 rotates along the spiral 14 on the inner wall of the mechanical arm 6. The starting end of the mechanical arm 6 is rotatably connected into the vehicle body 4 of the mechanical arm auxiliary vehicle 2, the mechanical arm 6 extends out of a movable opening 5 of the mechanical arm 6 for vertical movement, an air cylinder 17 is arranged below the starting end of the mechanical arm 6, and a piston rod 18 of the air cylinder 17 is connected with the mechanical arm 6. When the air cylinder 17 works, the piston rod 18 pushes the mechanical arm 6 to rotate around a rotating connection point with the vehicle body 4, so that the mechanical claw 13 rotates along with the mechanical arm 6.
Referring to fig. 5, the cockpit 3 is provided with a display screen 24 for displaying the content of the camera 21 and the detection result of the infrared temperature sensing device 19, so that the forging condition of the metal blank can be observed in the cockpit 3 through the display screen 24, and meanwhile, the temperature of the metal blank can be monitored in real time. A driving control system 29 is provided in the cab 3, and an operator can drive the robot auxiliary vehicle 2 in the cab 3 through the driving control system 29. A console 23 is provided in the cab 3, and the console 23 controls the operation of the robot arm 6.
Referring to fig. 6, a power system 28 is provided in the auxiliary robot vehicle 2, the power system 28 is connected to the wheel 22 in a bearing manner to provide power for the auxiliary robot vehicle 2, and the power system 28 drives the wheel 22 of the auxiliary robot vehicle 2 to move the auxiliary robot vehicle 2 back and forth.
The implementation principle of the embodiment is as follows: the side end of the forging air hammer 1 is provided with the auxiliary mechanical arm vehicle 2, the auxiliary mechanical arm vehicle 2 replaces hands of workers to clamp and forge the metal blank through the mechanical claw 13 on the mechanical arm 6, an operator can drive the auxiliary mechanical arm vehicle 2 to move, the mechanical arm 6 can move up and down, and the mechanical claw 13 can rotate, so that the mechanical claw 13 can clamp the metal blank to forge the metal blank at various angles.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The forging air hammer equipment provided with the mechanical arm auxiliary vehicle is characterized in that the mechanical arm auxiliary vehicle (2) is arranged at the equipment side end of the forging air hammer (1);
the mechanical arm auxiliary vehicle comprises a vehicle body (4), a driving cabin (3) is arranged in the vehicle body (4), a driving control system (29) is arranged in the driving cabin (3), the driving control system (29) is connected with a power system (28) in the vehicle body (4), wheels (22) are arranged below the vehicle body (4), a movable opening (5) is arranged at the head position of the vehicle body (4), a mechanical arm (6) extends out of the movable opening (5), a braking device (7) is arranged at the working end of the mechanical arm (6), a driving device is arranged in the braking device (7), the driving device is connected with a braking rod (8) of the braking device (7), two sleeves (10) which are splayed from far to near from the vehicle body (4) are arranged on the surface of a shell (9), the tail ends of two clamping pieces (11) are respectively inserted into the sleeves (10) to form mechanical claws (13), and rotating connecting plates (12) are arranged on the two clamping pieces (, the two rotary connecting plates (12) are connected to form a rotary connecting point, and the brake lever (8) extends out of the housing (9) of the brake device (7) and is connected to the rotary connecting point.
2. The forging air hammer apparatus equipped with the robot arm assist vehicle as recited in claim 1, it is characterized in that a shell (9) of the braking device (7) is cylindrical, a spiral (14) is arranged on the outer wall of the shell (9), the mechanical arm (6) is a round pipe, the inner wall of the round pipe is provided with the spiral (14) corresponding to the outer wall of the shell (9), the braking device (7) is connected with the spiral (14) of the mechanical arm (6), a rotating motor (15) is arranged in the mechanical arm (6), a rotating rod (16) is connected to the rotating motor (15), the rotating rod (16) is arranged to be a solid rod and inserted into a hollow rod, the inner wall of the hollow rod is provided with a plurality of grooves along the length direction of the hollow rod, the surface of the solid rod is provided with a plurality of convex ribs corresponding to the positions of the grooves along the length direction of the solid rod, and the top end of the solid rod of the rotating rod (16) is fixedly connected with the bottom end of the braking device (7).
3. The forging air hammer equipment with the mechanical arm auxiliary vehicle is characterized in that the starting end of the mechanical arm (6) is rotatably connected to a rotating connecting rod (31) in the vehicle body (4), the mechanical arm (6) extends out of a movable opening (5) for the mechanical arm to move up and down, an air cylinder (17) is arranged below the starting end of the mechanical arm (6), and the upper end of a piston rod (18) of the air cylinder (17) abuts against the mechanical arm (6).
4. A forging air hammer apparatus equipped with a robot arm assist cart according to claim 3, wherein said robot arm (6) is provided with an infrared temperature sensing device (19), and a head of the infrared temperature sensing device (19) is opposed to a position of the gripper (13).
5. A forging air hammer apparatus equipped with a robot arm assist vehicle according to claim 4, wherein the robot arm (6) is provided with a camera (21) at a position close to the gripper (13), and the camera (21) is aligned with the gripper (13).
6. A forging air hammer apparatus equipped with a robot arm assist vehicle according to claim 1, wherein a console (23) is provided in the cab (3), and the console (23) is connected to the brake apparatus (7), the rotary motor (15) and the air cylinder (17).
7. The forging air hammer apparatus equipped with the robot arm assist vehicle as claimed in claim 6, wherein the cab (3) is provided with a display screen (24) for displaying the contents of the camera (21) and the results of detection by the infrared temperature-sensitive apparatus (19).
8. The forging air hammer apparatus equipped with the robot arm assist cart as claimed in claim 1, wherein the gripper (13) is detachably attached to the robot arm (6), and gears (25) are densely distributed on an inner side of the gripper (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922150951.8U CN211539363U (en) | 2019-12-04 | 2019-12-04 | Forging air hammer equipment with mechanical arm auxiliary vehicle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922150951.8U CN211539363U (en) | 2019-12-04 | 2019-12-04 | Forging air hammer equipment with mechanical arm auxiliary vehicle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211539363U true CN211539363U (en) | 2020-09-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922150951.8U Active CN211539363U (en) | 2019-12-04 | 2019-12-04 | Forging air hammer equipment with mechanical arm auxiliary vehicle |
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| Country | Link |
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| CN (1) | CN211539363U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560478A (en) * | 2021-08-10 | 2021-10-29 | 山东工业职业学院 | Steel material rudiment hammering stability clamping mechanism for steel rolling smelting |
-
2019
- 2019-12-04 CN CN201922150951.8U patent/CN211539363U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113560478A (en) * | 2021-08-10 | 2021-10-29 | 山东工业职业学院 | Steel material rudiment hammering stability clamping mechanism for steel rolling smelting |
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