CN211538600U

CN211538600U - Streamlined automatic sorting and recycling equipment

Info

Publication number: CN211538600U
Application number: CN201921779095.6U
Authority: CN
Inventors: 钮满志; 汪思鹏; 郭佳; 孙伏骏; 胡斌斌
Original assignee: Shanghai Yueyi Network Information Technology Co Ltd
Current assignee: Shanghai Wanwu Xinsheng Environmental Technology Group Co
Priority date: 2019-10-22
Filing date: 2019-10-22
Publication date: 2020-09-22
Anticipated expiration: 2029-10-22

Abstract

The utility model discloses an assembly line automatic sorting recovery plant, include: the conveying line is driven by a motor and is sequentially provided with a sorting area, a goods receiving area, a charging area, a quality inspection area and a racking area; the sorting device is arranged in the sorting area and is provided with a weight collector; the turnover box is used for placing commodities, and the unique commodity identification is pasted on the turnover box or the commodities; the code scanning device is used for scanning the identification and is arranged in the sorting area, the goods receiving area, the charging area, the quality inspection area and the shelving area; the assembly line monitoring machine is arranged in the charging area, the quality inspection area and the racking area and is communicated with the code scanning device in the area; and the online monitoring host is in communication connection with the motor, the sorting device, the code scanning device and the assembly line monitoring machine. The utility model discloses a set of streamlined automatic sorting recovery plant through being applied to the electronic product such as cell-phone of transfer chain makes it can replace traditional manual sorting, through pipelining for the letter sorting of cell-phone, retrieve and quality control speed is faster, efficiency is higher.

Description

Streamlined automatic sorting and recycling equipment

Technical Field

The utility model relates to a second-hand mobile phone recycle field especially relates to an assembly line automatic sorting recovery plant.

Background

The degree of information of the current society is higher and higher, the mobile phone becomes an important tool for information communication, people rely on the mobile phone more and more, the number of people using the mobile phone is more and more, along with the continuous development of science and technology, the frequency of mobile phone updating is accelerated, so that the frequency of people eliminating the mobile phone is also accelerated, the mobile phone becomes a useless electronic product left by people and abandoned by people, each mobile phone contains certain heavy metal, the radiation influence caused by one mobile phone is not obvious, a plurality of waste mobile phones are gathered together to threaten the health of people, and the pollution caused by the environment is also caused. Therefore, the industry of recycling the hands is prosperous, and the recycling of the mobile phone can correspondingly process the recycled old mobile phone, so that the recycling and pollution prevention effects are achieved.

However, the mobile phone recycling industry is a new industry, and its related supporting equipment is not sound, for example, how to sort and classify a large amount of collected waste mobile phones is a technical gap in the industry chain, the traditional method is to sort and classify by manually identifying the brand and model of the mobile phones, the method not only needs a large amount of manpower, but also has extremely low efficiency, and at present, there is no set of automatic equipment and device in this aspect on the market to effectively solve the technical problems of sorting, classification, quality inspection and other work of the waste mobile phones.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing a high-efficient, convenient, complete be applied to portable electronic equipment's such as cell-phone streamlined automatic sorting recovery plant, solve the problem that the letter sorting, the recovery and the quality control of cell-phone need consume a large amount of manpowers on the existing market.

The utility model provides an assembly line automatic sorting recovery plant, it includes:

the conveying line is driven by a motor and is sequentially provided with a sorting area, a goods receiving area, a charging area, a quality inspection area and a racking area;

the sorting device is arranged in the sorting area and is provided with a weight collector;

the turnover box is used for placing commodities, and commodity unique identifiers are pasted on the commodities;

the code scanning device is used for scanning the identification and is arranged in the sorting area, the goods receiving area, the charging area, the quality inspection area and the shelving area;

the assembly line monitoring machine is arranged in the sorting area, the goods receiving area, the charging area, the quality inspection area and the shelving area and is communicated with the code scanning device in the area; and

and the online monitoring host is in communication connection with the motor, the sorting device, the code scanning device and the assembly line monitoring machine.

Preferably, the conveying line is further provided with a privacy processing area, and the privacy processing area is located between the quality inspection area and the shelving area.

Preferably, the conveying line is further provided with a sampling inspection area, and the sampling inspection area is located between the quality inspection area and the racking area.

Preferably, the equipment further comprises a transfer device, and the transfer device flows between the conveying line and the task operation area.

Preferably, the sorting device and the transferring device detect the completion condition of the control command by using a sensor and judge whether a jam fault occurs.

Preferably, the conveyor line comprises a roller conveyor and a belt conveyor.

Preferably, the roller conveyor comprises a depositing roller conveyor, a multi-ribbed belt roller conveyor, a chain roller conveyor and a gravity roller conveyor.

Preferably, the conveyor line comprises a zero-pressure accumulating roller conveyor, the zero-pressure accumulating roller conveyor comprises a plurality of conveyor units, each conveyor unit comprises an intelligent conveying control card, a miniature electric roller, a driven roller and a photoelectric switch, the miniature electric roller is controlled by the intelligent conveying control card, the miniature electric roller drives a group of driven rollers through a poly-wedge belt, and the photoelectric switch is communicated with the intelligent conveying control card.

Preferably, a turning roller conveyor is adopted at the corner of the conveying line, and the turning roller conveyor is assembled by adopting an electric roller drive, a taper unpowered roller, a side plate assembly rolled into a circular arc shape, a section bar cross brace and a rack assembly.

Preferably, the belt conveyor comprises a common belt conveyor, a multi-belt conveyor and a turning belt conveyor.

The utility model has the advantages that: through providing the streamlined automatic sorting recovery plant of the electronic product such as the cell-phone of one set of being applied to the transfer chain, make it can replace traditional manual sorting, through pipelining for the letter sorting of cell-phone, retrieve with quality inspection speed faster, efficiency is higher.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 shows an exemplary conveyor line overview of an in-line automated sorting recycling apparatus according to an embodiment of the present invention.

Fig. 2 shows an exemplary conveyor line schematic of a sorting zone according to an embodiment of the present invention.

Fig. 3 shows an exemplary conveyor line schematic of a receiving area according to an embodiment of the present invention.

Fig. 4 shows an exemplary conveyor line schematic diagram of a charging zone and an installation APP zone according to an embodiment of the present invention.

Fig. 5 shows an exemplary conveyor line schematic of a spot check area and a privacy handling area in accordance with an embodiment of the present invention.

Fig. 6 shows an exemplary conveyor line schematic of a quality inspection area according to an embodiment of the present invention.

Fig. 7 shows an exemplary conveyor line schematic of a staging area in accordance with an embodiment of the present invention.

Fig. 8 illustrates an exemplary control system schematic for zero pressure power and free delivery control in accordance with an embodiment of the present invention.

Fig. 9 shows an exemplary control system schematic diagram of a transfer robot control according to an embodiment of the present invention.

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein. The present invention can also be implemented or applied through other different specific embodiments, and various details in the present specification can be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.

Referring to fig. 1, an exemplary conveyor line general diagram of an assembly line type automatic sorting and recycling apparatus according to an embodiment of the present invention is shown, and as shown in the figure, the assembly line type automatic sorting and recycling apparatus mainly includes a conveyor line, a sorting device, a turnover box, a code sweeping device, an assembly line monitoring machine and an online monitoring host.

Specifically, the conveying line is driven by a motor and is sequentially provided with a sorting area 11, a receiving area 12, a charging area 13, a quality inspection area 14 and a shelving area.

Referring to fig. 2, showing according to the utility model discloses an exemplary transfer chain schematic diagram in letter sorting district, as shown in the figure, sorting device sets up in letter sorting district 11 for carry out bar code information and weight collection to the express delivery parcel that the transfer chain was received, wherein, the recovery information and the logistics information of commodity when bar code information contains the packing parcel, information such as the model of retrieving information can contain commodity, time of leaving the factory, configuration condition, and logistics information can contain packing time, express company's information etc.. The sorting device is also provided with a weight collector, such as an electronic scale, a sensor and the like, and is used for collecting the weight of express packages received by the conveying line, averagely distributing the commodities which are successfully collected according to the collected bar code information and the weight to the goods receiving area 12, wherein the goods receiving area 12 is provided with a plurality of goods which can be simultaneously received, the goods are transmitted to the corresponding goods receiving area by the sorting area 11, and the abnormal commodities are distributed to the abnormal opening by the sorting device and are re-routed by an operator.

Referring to fig. 3, showing according to the utility model discloses an exemplary transfer chain schematic diagram in delivery area, as shown in the figure, demolish the former express packaging of commodity in delivery area 12, paste the only sign of commodity on commodity, put to the turnover case carrier and throw to the transfer chain, the turnover case selection is with the suitable turnover case of commodity size mutually, the bottom of turnover case is leveled must can satisfy normal transport, reposition of redundant personnel and the confluence on transfer chain and sorting machine. The turnover box is a rectangular box body, the length is greater than the width, and the width is greater than the height. The turnaround boxes must be transported forward with the short sides.

Referring to fig. 4, showing according to the utility model discloses an exemplary transfer chain schematic diagram in charging district and installation APP district, as shown in the figure, charging district 13 is used for charging electronic goods such as cell-phone to ensure that the cell-phone electric quantity satisfies the power consumption requirement of follow-up quality control operation. Charging district 13 and installation APP district are in same region, and what installation APP district installed is the quality control APP, and what some functions can detect through the mode of software just detects in the quality control APP and has accomplished.

Referring to fig. 5, an exemplary conveyor line schematic diagram of a spot check area according to an embodiment of the present invention is shown, as shown, spot check area 17 is at the last crossing, side-by-side with the privacy handling area. The commodity selective examination is the treatment of transporting the commodity that will carry out the selective examination to the selective examination district and carrying out the selective examination, and the privacy is handled the district and is used for cleaing away the original privacy data in cell-phone or other electronic product, and the accessible is loaded and is clear away the software and repeatedly erase and write, cover in order thoroughly to clear away the privacy data to the original privacy data in the cell-phone, avoids the privacy data to be resumeed.

Referring to fig. 6, the exemplary transfer chain schematic diagram in quality control district according to the embodiment of the utility model discloses an is shown, as shown in the figure, be provided with the quality control branch road of multichannel parallel in quality control district 14, commodity is carried to quality control district 14 back by the transfer chain trunk, can distribute different quality control branch roads according to quantity average, the quality control operation that goes on each quality control branch road is the same in principle, but can adjust as required sometimes, every quality control branch road can set up to ann zhuo or apple private line, according to the proportional adjustment of both goods volumes. In the quality inspection area, the following items are generally inspected for the merchandise: the system comprises a starting-up condition, a warranty, a network system, a frame backboard, a screen display, a call function, a photographing function, a wireless function, a touch function, a photographing function, a fingerprint function and other function tests.

Referring to fig. 7, there is shown a schematic diagram of an exemplary conveyor line in a racking area according to an embodiment of the present invention, as shown in the figure, the racking area is used for transporting goods to be racked to a three-dimensional warehouse area 18 and a manual warehouse area 19 thereof for storage of the goods.

The code scanning device is arranged in the charging area 13, the quality inspection area 14, the shelving area, the privacy processing area 16 and the sampling area 17 and is used for scanning the identification of the commodity.

The assembly line monitoring machine is arranged in the sorting area 11, the goods receiving area 12, the charging area 13, the quality inspection area 14, the shelving area, the privacy processing area 16 and the sampling area 17, is communicated with the code scanning device in the area, and is used for outputting a crossing task corresponding to a commodity according to identification information scanned by the code scanning device.

And the online monitoring host is in communication connection with the control motor, the sorting device, the code scanning device and the assembly line monitoring machine of the conveying line and is used for distributing the crossing tasks of the commodities and monitoring the operation of the whole equipment. Firstly, the online monitoring host receives the commodity bar code and the weight information and the crossing distribution condition acquired by the sorting device, distributes the crossing tasks of the commodities according to the received information, binds the crossing tasks of the commodities with the commodity unique identifier, establishes a corresponding relation table of the crossing tasks and the commodity identifier, and the commodity identifier has uniqueness and consistency on the whole transmission line, so that the state of each commodity can be dynamically monitored through the commodity identifier. When the commodity is transmitted to each zone, the code scanning device scans the code, the online monitoring host receives the code scanning information, the crossing task corresponding to the commodity is sent to the assembly line monitoring machine, and the worker performs corresponding operation on the commodity according to the crossing task fed back by the assembly line monitoring machine. The online monitoring host can also control the motor of the conveying line to convey the commodities to the road junction corresponding to the task.

Further, when a certain distance exists between the conveying line and the task operation area, a transfer device can be arranged to transfer the commodities between the conveying line and the task operation area, and the sorting device and the transfer device adopt sensors to detect the completion condition of the control command and judge whether the jamming fault occurs.

The conveying line in the embodiment of the present invention is described in further detail below.

The conveying line consists of a roller conveyor and a belt conveyor. In the security, buffer stop is installed to the landing leg of conveyer in the high altitude, is equipped with the guardrail on the conveyer, prevents that the goods from dropping, preferably, sets up baffle or guardrail in the outside of all conveyers to make things convenient for operating personnel to be unlikely to push away the case or the case landing. The conveyor part is provided with a reasonable emergency stop button as long as the conveyor part is operated by personnel.

The roller conveyor is mainly applied to the transmission and storage of turnover boxes in the horizontal direction, is divided into a accumulating roller conveyor, a multi-wedge belt type roller conveyor, a chain type roller conveyor and a gravity roller conveyor in the system, and is mainly applied to a zero-dismantling sorting area and other partial areas.

In the scheme, a roller conveyor driven by a V-ribbed belt mode is adopted to replace a traditional chain roller conveyor or a friction belt type roller conveyor in the selection of the roller conveyor for conveying empty boxes for a long distance. Compared with other transmission modes, the scheme has the outstanding advantages of small transmission loss of torque and speed, optimum transmission contact surface and high transmission speed, stable transmission, extremely small daily maintenance amount, large accumulation and release amount, reliable work and the like.

The gravity roller conveyor in the system has a certain storage function besides the transmission function of the turnover boxes, and therefore a stainless steel damping plate and a small flat plate are arranged at the tail end of each gravity roller machine, the inclination angle of the gravity roller machine can be properly increased by the structure, so that the turnover boxes can smoothly slide to the tail end direction of the gravity roller machine, and the small flat plate at the tail part can enable an operator to conveniently take away the last turnover box even when a plurality of turnover boxes are closely arranged.

A turning roller conveyor is adopted at the corner of the conveying line, and the turning roller conveyor is equipment for horizontally turning and conveying the turnover box. The device is driven by an electric roller, the taper of the roller is unpowered, and the roller is rolled into an arc-shaped side plate assembly, an aluminum profile cross brace, a rack assembly and the like.

The belt conveyor mainly comprises three types, namely a common belt conveyor, a multi-belt type belt conveyor and a turning belt conveyor. The system is mainly applied to express parcel warehousing conveying lines and climbing conveying parts.

The common rubber belt conveyor mainly achieves the linear transmission of products in the horizontal direction or the direction forming a certain angle with the horizontal direction. The rubber belt conveyor has the characteristics of stable operation and good transmission synchronism, has obvious price advantage under the condition of larger length, and is one of the most widely applied conveying devices.

The utility model discloses a normal belt feeder is equipped with reliable nimble tensioning and tuningout mechanism, very big improvement the use maintenance performance of belt feeder. In the aspect of safety, the direction change part and the tensioning deviation adjustment part are hidden in the guardrail and the rack, and the driving part is provided with the protection chain cover, so that the safety of workers can be effectively guaranteed.

The utility model discloses a chain jacking formula moves and carries the ware, chain jacking formula moves and carries the ware and mainly is used for shifting out (perhaps) the line body with the goods along perpendicular line body direction, generally is used for the parallel line body and apart from less occasion, and it can be to on another line body the goods horizontal migration on the line body. The adopted cross-line chain lifting type transfer device takes a small motor as a power source.

Referring to fig. 8, an exemplary control system schematic diagram of the zero-pressure accumulation conveying control according to the embodiment of the present invention is shown, as shown in the figure, the conveying line of the present invention further adopts the zero-pressure accumulation conveying control for accumulating the roller conveyor. Each micro electric roller is controlled by an intelligent conveying control card, the roller drives a group of driven rollers through a plurality of wedge belts, and the intelligent conveying control card, the micro electric rollers, the driven rollers and the photoelectric switch form a small conveyor unit which is called as a zone. A series of zones are connected to form a zero-pressure accumulation conveyor with logic control function, and the intelligent conveying control cards of all the zones are connected through a six-core telephone line.

When the photoelectric switch in a certain area detects that the turnover box is arranged, a signal is sent to the control card, the control card acquires the information of the next box position through the communication cable, the next box position is known whether to be emptied, and then interpretation is made to determine whether to release the turnover box of the box position.

When the turnover box/original box moves on the accumulation roller conveyor, the accumulation function is automatically completed by means of the detection of the photoelectric switch along the turnover box/original box and the control card, that is, when the previous box position is empty, the turnover box of the next box position is automatically replenished, and the turnover boxes in the back are sequentially started.

The interfaces at the two ends of the stacking conveying line are finished by a control system, and when the next section of conveyor is paused or a full box is detected, the outlet is blocked, otherwise, the outlet is opened. The tail end of the accumulating conveying line is provided with a full box detection point, and when the turnover box is full, the inlet of the turnover box is blocked.

Non-accumulation conveying control is used for chain roller conveyors, rubber belt conveyors and the like. The non-accumulation conveying section can only have two states of running or stopping, and the turnover box cannot generate accumulation when being conveyed on the non-accumulation conveying section. The continuous non-accumulation conveyor has a linkage control function and is started and stopped sequentially; when no box exists for a long time, the automatic standby is realized, when a box exists, the automatic triggering and starting are realized according to the advancing direction of the turnover box, and when the next section of conveyor is paused or a full box is detected, the section must be stopped immediately. The starting sequence is that the reverse material flow direction is started step by step.

The motor of the non-accumulation conveying section is driven by an alternating current driver, and has the function of outputting feedback information and acquiring. When the thermal relay acts or the breaker trips, the control system can acquire corresponding information in time and perform corresponding processing according to analysis and judgment of control logic, so that the fault range is prevented from being enlarged.

Referring to fig. 9, a schematic diagram of an exemplary control system for controlling a transfer device according to an embodiment of the present invention is shown, where the transfer device is controlled to set a barcode reader before the transfer device. When the turnover box A triggers the bar code reader BCR, the bar code reader scans and identifies the bar code of the turnover box A, when the turnover box A triggers the photoelectric switch PH1, the control system judges whether the channel data of the turnover box A is inquired, if the channel data is inquired, the control system sends out an instruction to enable the turnover box A to continue to advance and send out an instruction to enable the stopper C to be lifted when the photoelectric PH4 detects that the turnover box A is not full and the PH3 has no box. When box a triggers PH2, the control system issues a command to move the transfer unit B, D, and when box a triggers PH3, the transfer unit descends and stops rotating, thereby completing the transfer of box a from line i to line ii.

The control of the path sorting (i.e., the distribution crossing) of the turnover box according to the embodiment of the present invention will be described in further detail below.

A plurality of sorting devices are continuously arranged to form a path sorting machine to complete the path sorting of the turnover box. A bar code reader is arranged in a buffer section before the turnover box enters the route direction sorting area to identify the bar code of the turnover box, and a photoelectric switch is arranged in front of each branching unit in the route direction sorting area and used for detecting whether the turnover box reaches the branching unit or not. The circulation box entering the sorting area is scanned by the bar code reader, the bar codes of the circulation box are recognized, the local database is inquired by the monitoring computer to obtain the sorting flow channel of the circulation box, and the circulation box is released to enter the sorting flow channel after the control system judges that the synchronous signal arrives.

The system adopts a synchronous tracking method for the way sorting control, a proximity switch is configured in the way sorting area to acquire a synchronous signal, the synchronous state of other turnover boxes cannot be influenced when a certain turnover box is poor in synchronization due to a certain reason, the system can reliably and automatically recover, the synchronous signal is monitored, and if the synchronous signal is abnormal, the way is blocked to enter the sorting area. Compared with a number checking and tracking method, the method has stable and reliable work, and can effectively avoid the continuous and large-amount data loss of the turnover box due to the damage of a certain photoelectric switch.

The drive box configured to the sorting area has an action feedback signal, and can realize a self-checking function. When the thermal relay acts or the breaker trips, the control system can acquire corresponding information in time and perform corresponding processing according to analysis and judgment of control logic, so that the fault range is prevented from being enlarged. Meanwhile, the control center monitors the picture to give information prompt, so that maintenance personnel can conveniently process the fault in time, and normal production is guaranteed.

The utility model discloses the commodity that equipment was applicable to includes cell-phone, PC computer or portable electronic equipment. The utility model discloses aim at through providing one set of streamlined automatic sorting recovery plant through being applied to the cell-phone isoelectron product of transfer chain, make it can replace traditional manual sorting, through pipelining for the letter sorting of cell-phone, retrieve and quality control speed is faster, efficiency is higher.

It should be noted that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the efficacy and the achievable purpose of the present invention. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.

The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention has been disclosed with the preferred embodiment, it is not limited to the present invention, and any skilled person can make modifications or changes equivalent to the equivalent embodiment without departing from the scope of the present invention, but all the technical matters of the present invention are within the scope of the present invention.

Claims

1. The utility model provides an streamlined automatic sorting recovery plant which characterized in that includes:

2. The streamlined automated sorting and recycling apparatus of claim 1, wherein the conveyor line is further provided with a privacy handling area between the quality inspection area and the shelving area.

3. The in-line automated sorting and recycling apparatus of claim 1, wherein the conveyor line is further provided with a spot check area, and the spot check area is located between the quality check area and the racking area.

4. The in-line automated sorting and recycling facility of claim 1, further comprising a transfer device that flows between the conveyor line and the task operating area.

5. The in-line automated sorting and recycling facility of claim 4, wherein the sorting device and the transferring device detect the completion of the control command using sensors and determine whether a jam has occurred.

6. The in-line automated sortation reclaimer device of claim 1, wherein the conveyor line comprises a roller conveyor and a belt conveyor.

7. The in-line automated sortation recovery apparatus of claim 6, wherein said roller conveyors comprise a stacking roller conveyor, a multi-ribbed roller conveyor, a chain roller conveyor, and a gravity roller conveyor.

8. The streamlined automated sorting and recycling apparatus of claim 1, wherein the conveyor line comprises a zero-pressure accumulating roller conveyor, the zero-pressure accumulating roller conveyor comprising a plurality of conveyor units, each of the conveyor units comprising a smart conveyor control card, a micro motorized pulley, a driven pulley, and a photoelectric switch, the micro motorized pulley being controlled by the smart conveyor control card, the micro motorized pulley driving a set of the driven pulleys via a poly-v belt, the photoelectric switch being in communication with the smart conveyor control card.

9. The in-line automated sorting and recycling apparatus of claim 6, wherein a turning roller conveyor is used at the corners of the conveyor line, and the turning roller conveyor is assembled by using an electric roller drive, a taper unpowered roller, a side plate assembly rolled into a circular arc shape, a section bar cross brace and a frame assembly.

10. The in-line automated sorting and recycling apparatus of claim 6, wherein the belt conveyor comprises a normal belt conveyor, a multi-belt conveyor and a turning belt conveyor.