CN211532680U - Tomato beater - Google Patents
Tomato beater Download PDFInfo
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- CN211532680U CN211532680U CN202020091471.9U CN202020091471U CN211532680U CN 211532680 U CN211532680 U CN 211532680U CN 202020091471 U CN202020091471 U CN 202020091471U CN 211532680 U CN211532680 U CN 211532680U
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Abstract
本实用新型公开了一种番茄打浆机,包括机架,机架内部自上而下依次设置有第一打浆单元和第二打浆单元;机架采用壳体结构,顶部设置有进料口;第一旋转轴前端位于进料口下方;多个滚刀并排设置在第一旋转轴上,第一传送带位于第一旋转轴下方,传送方向由第一旋转轴前端至末端;第二旋转轴前端位于第一旋转轴末端的下方,第二旋转轴前端高于末端;第二旋转轴上设置有螺旋刀片,呈螺纹状;圆筒筛固定在机架上,与第二旋转轴轴线共线,圆筒筛将螺旋刀片周面包裹,第一传送带末端位于圆筛桶前端;圆筒筛下方设置有收集装置。提高破碎效果,增加番茄的出浆量。
The utility model discloses a tomato beater, which comprises a frame, a first beating unit and a second beating unit are arranged in the frame from top to bottom in sequence; the frame adopts a shell structure, and a feeding port is arranged on the top; The front end of a rotating shaft is located below the feeding port; a plurality of hob are arranged side by side on the first rotating shaft, the first conveyor belt is located under the first rotating shaft, and the conveying direction is from the front end of the first rotating shaft to the end; the front end of the second rotating shaft is located at Below the end of the first rotating shaft, the front end of the second rotating shaft is higher than the end; the second rotating shaft is provided with a helical blade, which is in the shape of a thread; the cylindrical screen is fixed on the frame and is collinear with the axis of the second rotating shaft. The cylindrical screen wraps the peripheral surface of the spiral blade, and the end of the first conveyor belt is located at the front end of the cylindrical screen barrel; a collection device is arranged under the cylindrical screen. Improve the crushing effect and increase the pulp output of tomato.
Description
技术领域technical field
本实用新型属于果物制浆领域,涉及一种番茄打浆机。The utility model belongs to the field of fruit pulping, and relates to a tomato pulper.
背景技术Background technique
打浆机主要用于浆果、番茄等原料的打浆、去果皮、去果核等,使果肉、果汁等与其它部分分离,便于果汁的浓缩和其它后续工序的完成。现在市场上的大部分番茄打浆机,进行破碎后,通过高速离心的方式对果浆和残渣进行分离,破碎效果差,番茄出浆量低。The beater is mainly used for beating, peeling, and pitting of berries, tomatoes and other raw materials, so as to separate the pulp, juice, etc. from other parts, which is convenient for the concentration of juice and the completion of other subsequent processes. Most of the tomato pulpers on the market now separate pulp and residue by high-speed centrifugation after crushing. The crushing effect is poor and the tomato pulp output is low.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的缺点,提供一种番茄打浆机,提高破碎效果,增加番茄的出浆量。The purpose of this utility model is to overcome the shortcomings of the above-mentioned prior art, and to provide a tomato beater, which can improve the crushing effect and increase the pulp output of the tomato.
为达到上述目的,本实用新型采用以下技术方案予以实现:In order to achieve the above object, the utility model adopts the following technical solutions to be realized:
一种番茄打浆机,包括机架,机架内部自上而下依次设置有第一打浆单元和第二打浆单元;A tomato beater, comprising a frame, a first beating unit and a second beating unit are sequentially arranged inside the frame from top to bottom;
机架采用壳体结构,顶部设置有进料口;The frame adopts a shell structure, and the top is provided with a feeding port;
第一打浆单元包括第一传送带、多个滚刀、第一旋转轴和第一电机,第一电机固定在机架上,第一电机输出端连接第一旋转轴,第一旋转轴前端位于进料口下方;多个滚刀并排设置在第一旋转轴上,第一传送带位于第一旋转轴下方,传送方向由第一旋转轴前端至末端;The first beating unit includes a first conveyor belt, a plurality of hob, a first rotating shaft and a first motor, the first motor is fixed on the frame, the output end of the first motor is connected to the first rotating shaft, and the front end of the first rotating shaft is located in the inlet. Below the material opening; a plurality of hob cutters are arranged side by side on the first rotating shaft, the first conveyor belt is located below the first rotating shaft, and the conveying direction is from the front end of the first rotating shaft to the end;
第二打浆单元包括圆筒筛、螺旋刀片、第二旋转轴和第二电机,第二电机固定在机架上,第二电机输出端连接第二旋转轴,第二旋转轴前端位于第一旋转轴末端的下方,第二旋转轴前端高于末端;第二旋转轴上设置有螺旋刀片,呈螺纹状;圆筒筛固定在机架上,与第二旋转轴轴线共线,圆筒筛将螺旋刀片周面包裹,第一传送带末端位于圆筛桶前端;The second beating unit includes a cylindrical screen, a screw blade, a second rotating shaft and a second motor, the second motor is fixed on the frame, the output end of the second motor is connected to the second rotating shaft, and the front end of the second rotating shaft is located in the first rotating shaft. Below the end of the shaft, the front end of the second rotating shaft is higher than the end; the second rotating shaft is provided with a helical blade, which is in the shape of a thread; the cylindrical screen is fixed on the frame and is collinear with the axis of the second rotating shaft, and the cylindrical screen will The peripheral surface of the spiral blade is wrapped, and the end of the first conveyor belt is located at the front end of the round screen barrel;
圆筒筛下方设置有收集装置。A collection device is arranged below the cylindrical screen.
优选的,收集装置包括一次收集斗、残渣收集斗和第二传送带,残渣收集斗连接圆筒筛的末端;第二传送带位于圆筒筛的下方,一次收集斗位于第二传送带的传输末端。Preferably, the collection device includes a primary collection hopper, a residue collection hopper and a second conveyor belt, the residue collection hopper is connected to the end of the cylindrical screen; the second conveyor belt is located below the cylindrical screen, and the primary collection hopper is located at the transmission end of the second conveyor belt.
进一步,第二传送带上设置有多个筛孔,第二传送带的上下带之间设置有二次收集斗。Further, a plurality of screen holes are arranged on the second conveyor belt, and a secondary collection bucket is arranged between the upper and lower belts of the second conveyor belt.
进一步,一次收集斗位于残渣收集斗下方,残渣收集斗底部为筛网。Further, the primary collection hopper is located below the residue collection hopper, and the bottom of the residue collection hopper is a screen.
优选的,进料口处设置有清洗喷头,清洗喷头前端朝向第一打浆单元,末端连接水源。Preferably, a cleaning nozzle is provided at the feed port, the front end of the cleaning nozzle faces the first beating unit, and the end is connected to a water source.
优选的,第二旋转轴与水平面的夹角为15-20°。Preferably, the included angle between the second rotation axis and the horizontal plane is 15-20°.
优选的,圆筒筛内壁与螺旋刀片的间隙为0.5-1cm。Preferably, the gap between the inner wall of the cylindrical screen and the helical blade is 0.5-1 cm.
与现有技术相比,本实用新型具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型通过使用滚刀对番茄进行一次破碎,通过倾斜的圆筒筛,使一次破碎的番茄浆在重力及螺旋刀片的作用下逐渐下落,并在下落的过程中通过螺旋刀片进行二次破碎,并通过圆筒筛将浆汁落到下方的收集装置中,残渣及皮继续下落,直到排出圆筒筛,通过两种不同的刀片对番茄进行两次破碎,并自动将浆汁和残渣分离,提高破碎效果,增加番茄的出浆量。The utility model uses a hob to crush the tomatoes once, and through the inclined cylindrical screen, the primary crushed tomato pulp is gradually dropped under the action of gravity and the spiral blade, and the spiral blade is used for secondary crushing during the falling process. , and the pulp will fall into the collection device below through the cylindrical screen, the residue and skin will continue to fall until they are discharged from the cylindrical screen, the tomatoes will be crushed twice by two different blades, and the pulp and residue will be automatically separated. , to improve the crushing effect and increase the pulp output of tomato.
进一步,在第二传送带的上下带之间设置二次收集斗,能够对二次破碎后的浆汁进行进一步的过滤收集。Further, a secondary collection bucket is arranged between the upper and lower belts of the second conveyor belt, so that the secondary crushed pulp can be further filtered and collected.
进一步,残渣收集斗底部为筛网,将收集斗设置在残渣收集斗下方,能对残渣中的浆汁进行收集,提高得到的番茄出浆量。Further, the bottom of the residue collecting hopper is a screen, and the collecting hopper is arranged below the residue collecting hopper, which can collect the pulp in the residue and increase the pulp output of the obtained tomato.
进一步,通过在进料口处设置清洗喷头,能够使水依次经过打浆机的每个工作部分,能对整个机器内部进行清洗。Further, by arranging a cleaning nozzle at the feeding port, water can pass through each working part of the beater in sequence, and the entire interior of the machine can be cleaned.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的滚刀结构示意图。Figure 2 is a schematic view of the structure of the hob of the present invention.
其中:1-机架;2-进料口;3-第一传送带;4-滚刀;5-第一旋转轴;6-第一电机;7-圆筒筛;8-螺旋刀片;9-第二旋转轴;10-第二电机;11-一次收集斗;12-残渣收集斗;13-第二传送带;14-二次收集斗;15-清洗喷头。Among them: 1-frame; 2-feeding port; 3-first conveyor; 4-hob; 5-first rotating shaft; 6-first motor; 7-cylinder screen; 8-spiral blade; 9- 10-second motor; 11- primary collection bucket; 12- residue collection bucket; 13- second conveyor belt; 14- secondary collection bucket; 15- cleaning nozzle.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
如图1所示,为本实用新型所述的番茄打浆机,包括机架1,机架1内部自上而下依次设置有清洗喷头15、第一打浆单元、第二打浆单元和收集装置。As shown in FIG. 1 , the tomato beater according to the present utility model includes a frame 1, and a
机架1采用壳体结构,顶部设置有进料口2。机架1底部设置有防滑橡胶垫,起到防滑减震的作用。The frame 1 adopts a shell structure, and the top is provided with a feeding port 2 . The bottom of the rack 1 is provided with a non-slip rubber pad, which plays the role of anti-slip and shock absorption.
第一打浆单元包括第一传送带3、多个滚刀4、第一旋转轴5和第一电机6,第一电机6固定在机架1上,第一电机6输出端连接第一旋转轴5,第一旋转轴5前端位于进料口2下方;如图2所示,多个滚刀4并排设置在第一旋转轴5上,第一传送带3位于第一旋转轴5下方,传送方向由第一旋转轴5前端至末端;机架1在第一打浆单元区域的侧壁间距为10-15cm,略大于番茄直径,用于对进行一次打浆的番茄进行限位。The first beating unit includes a
第二打浆单元包括圆筒筛7、螺旋刀片8、第二旋转轴9和第二电机10,第二电机10固定在机架1上,第二电机10输出端连接第二旋转轴9,第二旋转轴9前端位于第一旋转轴5末端的下方,第二旋转轴9前端高于末端;第二旋转轴9上设置有螺旋刀片8,呈螺纹状;圆筒筛7固定在机架1上,与第二旋转轴9轴线共线,圆筒筛7将螺旋刀片8周面包裹,第一传送带3末端位于圆筛桶前端。The second beating unit includes a cylindrical screen 7, a screw blade 8, a second rotating shaft 9 and a
第二旋转轴9与水平面的夹角为15-20°,使番茄浆下落过程中,速度不会过快,来不及破碎就移动至圆筒筛7末端,又不会过慢,在圆筒筛7中进行堵塞;圆筒筛7内壁与螺旋刀片8的间隙为0.5-1cm,能够使螺旋刀片8充分接触番茄酱,并且给予适当的压力,使番茄浆落到下方的收集装置中,大直径的番茄块继续进行破碎。The angle between the second rotating shaft 9 and the horizontal plane is 15-20°, so that during the falling process of the tomato pulp, the speed will not be too fast, and it will move to the end of the cylindrical screen 7 before it is broken, and it will not be too slow. Blocking is carried out in 7; the gap between the inner wall of the cylindrical screen 7 and the screw blade 8 is 0.5-1cm, which can make the screw blade 8 fully contact the tomato paste, and give appropriate pressure to make the tomato paste fall into the collection device below, with a large diameter. The tomato pieces continue to be crushed.
收集装置包括一次收集斗11、残渣收集斗12和第二传送带13,残渣收集斗12连接圆筒筛7的末端;第二传送带13位于圆筒筛7的下方,一次收集斗11位于第二传送带13的传输末端。第二传送带13上设置有多个筛孔,第二传送带13的上下带之间设置有二次收集斗14,能够对二次破碎后的浆汁进行进一步的过滤收集。一次收集斗11位于残渣收集斗12下方,残渣收集斗12底部为筛网,将收集斗设置在残渣收集斗12下方,能对残渣中的浆汁进行收集,提高得到的番茄出浆量。The collection device includes a
番茄通过进料口2进入第一打浆单元,滚刀4在第一电机6的带动下旋转对番茄果肉和皮进行第一次破碎,经过第一次破碎后,果浆在第一传送带3的带动下进入第二打浆单元,第二电机10带动第二旋转轴9转动,第二旋转轴9上设置的螺旋刀片8对番茄进行第二次破碎,将碎块变成细小的碎粒,圆筛筒的网孔比较小,不容易使大直径掉落出去,螺旋刀片8和圆筛筒的内壁贴合很近,能够充分搅拌,倾斜角度不宜过大,否则果浆在其他位置停留时间太短,聚集在了圆筛筒底部,在重力和螺旋刀片8的作用下带动果浆和残渣向右侧移动,移动过程中,果浆通过圆筒筛7上面的筛孔流到第二传动带上,果皮残渣被送往残渣收集斗12内,收集斗有一定的倾斜角度,便于残渣流入,第二传动带将通过一次筛孔的果浆送到一次收集斗11中,比第二传送带13上的筛孔直径小的果浆颗粒流入二次收集斗14,这样就既完成了果浆和残渣分离的过程,同时也收集到颗粒大小不同的两种品质的果浆。长时间使用后会在破碎刀和装置内壁存在残渣,在打浆机停止工作后清洗喷头15对打浆机内部进行清洗工作,能够使水依次经过打浆机的每个工作部分,保证了产品的使用寿命和卫生。The tomato enters the first beating unit through the feeding port 2, and the
以上内容仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型权利要求书的保护范围之内。The above content is only to illustrate the technical idea of the present utility model, and cannot limit the protection scope of the present utility model. Any changes made on the basis of the technical solution according to the technical idea proposed by the present utility model fall into the scope of the present utility model. within the scope of protection of the claims.
Claims (7)
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| CN202020091471.9U CN211532680U (en) | 2020-01-15 | 2020-01-15 | Tomato beater |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111067110A (en) * | 2020-01-15 | 2020-04-28 | 长安大学 | Tomato crushing and pulping machine device |
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| CN111067110A (en) * | 2020-01-15 | 2020-04-28 | 长安大学 | Tomato crushing and pulping machine device |
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Granted publication date: 20200922 Termination date: 20220115 |
