CN211529199U

CN211529199U - Production information monitoring and management system applied to automobile welding line

Info

Publication number: CN211529199U
Application number: CN201922069836.8U
Authority: CN
Inventors: 安宇; 陈卓; 杜玮
Original assignee: FAW Group Corp; Faw Tooling Die Manufacturing Co Ltd
Current assignee: FAW Group Corp; Faw Tooling Die Manufacturing Co Ltd
Priority date: 2019-11-27
Filing date: 2019-11-27
Publication date: 2020-09-18
Anticipated expiration: 2029-11-27

Abstract

The utility model belongs to the technical field of car welding shop management, specific production information monitoring management system that car welding line used that says so. The system comprises a client, a network video recorder, a broadcasting host, a comprehensive display billboard and a manual calling device which are connected with a management system server through a core switch; the management system billboard is connected with the client; the monitoring screen and the monitoring camera are connected with the network video recorder; the loudspeaker is connected with a broadcasting host; the UPS provides power for the core switch, the management system server and the broadcast host; the utility model relates to a can realize workshop management, report to the police, the motorcycle type dispatch integrate with intelligent, improve production efficiency's car and weld production information monitoring management system that the dress line was used.

Description

Production information monitoring and management system applied to automobile welding line

Technical Field

The utility model belongs to the technical field of car welding shop management, specific production information monitoring management system that car welding line used that says so.

Background

In the field of welding and manufacturing of automobile body-in-white, order decomposition and issuing, vehicle tracking, alarming, video monitoring and the like become important development trends.

Disclosure of Invention

The utility model provides a production information monitoring management system for welding assembly line realizes workshop management, reports to the police, and integration and intellectuality of motorcycle type dispatch improve production efficiency's car and weld production information monitoring management system that assembly line used, have solved the above-mentioned not enough that current production information monitoring management system exists.

The technical scheme of the utility model is explained as follows with the attached drawings:

a production information monitoring and management system applied to an automobile welding line comprises a client 3, a network video recorder 5, a broadcast host 8, a comprehensive display billboard 11 and a manual calling device 12, wherein the client 3, the network video recorder 5, the broadcast host 8, the comprehensive display billboard and the manual calling device are connected with a management system server 1 through a core switch 2; the management system billboard 4 is connected with the client 3; the monitoring screen 6 and the monitoring camera 7 are connected with the network video recorder 5; the loudspeaker 9 is connected with the broadcasting host 8; the UPS power supply 10 provides power for the core switch 2, the management system server 1 and the broadcast host 8;

the management system server 1 is used for interacting with MES upper system data of a welding workshop, receiving issued yield data and vehicle type information and storing historical data of a management system;

the core switch 2 is used for network connection of all devices of the production information monitoring and management system;

the client 3 is used for producing an operating host of the information monitoring management system software and checking historical data of the management system;

the management system billboard 4 is used for automatically importing the production plans and material lists of the same day and the same month, the on-site product quality, equipment, materials, sensor alarm information and all fault prompts which can be collected by a line body; a regional dynamic monitoring picture of the line body;

the network video recorder 5 is used for collecting all video data of a workshop, merging and partitioning the video data, and scheduling historical storage videos;

the monitoring screen 6 is used for displaying images transmitted by the monitoring camera 7;

the monitoring camera 7 is used for collecting images;

the broadcasting host 8 is used for amplifying management systems in different areas, realizing whole car shouting and broadcasting through IP partitioning, and playing workshop broadcasting and music;

the loudspeaker 9 is used for converting the electric signal into sound;

the UPS power supply 10 is used to ensure power supply between the management system server 1 and the core switch 2 under voltage fluctuation or transient power failure;

the comprehensive display billboard 11 is used for displaying factory introduction videos, online simulation of line bodies, dynamic image display of owners, propaganda characters and enterprise culture reproduction of companies;

the manual calling device 12 is used for manual material calling.

The utility model has the advantages that:

the utility model relates to a production information monitoring management system that can be used for welding assembly line can realize workshop management, reports to the police, and the motorcycle type dispatch integrate and intelligent improves production efficiency.

Drawings

Fig. 1 is a schematic structural diagram of a production information monitoring and management system of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic view of the working principle of order management in the present invention;

fig. 4 is a schematic diagram of alarm information in the present invention;

fig. 5 is a schematic view of line body state information in the present invention.

In the figure: 1. a management system server; 2. a core switch; 3. a client; 4. managing a system billboard; 5. a network video recorder; 6. a monitor screen; 7. a surveillance camera; 8. a broadcast host; 9. a horn; 10. a UPS power supply; 11. a comprehensive display board; 12. and (4) manually calling the device.

Detailed Description

Referring to fig. 1, a production information monitoring and management system for an automotive welding line application.

Referring to fig. 2, the monitoring management system includes a management system server 1, a core switch 2, a client 3, a management system board 4, a network video recorder 5, a monitoring screen 6, a monitoring camera 7, a broadcast host 8, a speaker 9, a UPS power supply 10, a comprehensive display board 11, and a manual calling device 12.

the management system server 1 may employ the association X3650M 5;

the core switch 2 can adopt 5720-32X-EI-24S-AC;

the client 3 may employ siemens IPC477E PRO;

the management system billboard 4 can adopt LG 55UJ 650055 inch television;

the network video recorder 5 can adopt Dahua DH-NVR616-64-4KS 2;

the monitoring camera 7 is used for collecting images;

the broadcast host 8 can adopt a disiplanel MAG6182 II;

the loudspeaker 9 is used for converting the electric signal into sound;

the UPS power supply 10 may employ a santa c3ks 1500;

the comprehensive display board 11 can adopt a P3 dot matrix full-color industrial display screen;

the manual calling device 12 is used for manual material calling;

the manual call device 12 may employ an assembly post light button box.

The monitoring management system comprises a client 3, a network video recorder 5, a broadcasting host 8, a comprehensive display billboard 11 and a manual calling device 12 which are connected with a management system server 1 through a core switch 2; the management system billboard 4 is connected with the client 3; the monitoring screen 6 and the monitoring camera 7 are connected with the network video recorder 5; the loudspeaker 9 is connected with the broadcasting host 8; the UPS power supply 10 is connected with the core switch 2 and the management system server 1

The utility model discloses can realize following function:

1. order management (the function is realized by interaction of a management system server 1, a core switch 2, a client 3, a management system billboard 4 and an upper computer MES);

referring to FIG. 3, a production order is imported.

a) Import from upper MES, b) import from Excel.

And (5) an order query view.

And (6) ordering the orders.

a) The orders are manually reordered.

And (5) order modification.

a) The wrong order is modified or deleted.

And (5) inserting an order.

a) The order is inserted into the queued queue.

And (5) issuing an order.

a) And decomposing the order imported into the upper system and issuing the order to each line PLC in sequence.

2. Alarm information (this function is realized by the interaction of the management system server 1, the core switch 2, the client 3, and the management system billboard 4 with the PLC):

referring to fig. 4, a system overview is viewed;

and checking current production information and alarm information of the production line.

And inquiring current alarm information and historical alarm information.

In the alarm information picture, the long-term fault and alarm information are filed, and the information displays the occurrence time, the fault variable, the fault name, the current state, the fault duration and the like.

And displaying the starting rate condition of each production line.

3. Device monitoring (this function is realized by the interaction of the system server 1, the core switch 2, the client 3, and the management system signboard 4 with the PLC):

and monitoring the overview.

a) The state monitoring preview of the whole monitoring range can distinguish different PLC controlled areas through different colors, and the distribution conditions of different areas are simulated according to a workshop layout. The PLC state data of each station is collected in real time, the production state of each station is displayed in real time, and the communication state of equipment and a system is displayed.

And (5) area monitoring.

a) The area monitoring picture comprises a simulation picture of the PLC control area device, and the running state and the current working state of each device can be reflected by the picture.

Equipment operating parameters.

a) Through clicking of the device graph on the area monitoring picture, specific information of each relevant operation parameter, electrical control point and fault of the device can be displayed, and through the picture, a user can know the accurate state of each device. As shown in fig. 5.

And (5) network monitoring.

a) The network monitoring picture is network equipment which accesses a bus such as a PLC, a frequency converter, a bus network manager and the like monitored by the system, is embodied in the system in a form of a simulation picture, acquires the network online state of each equipment through a PLC program, and is embodied in the monitoring system by using a colored vertical line.

4. Vehicle tracking (this function is achieved by the system server 1, core switch 2, client 3, management system billboard 4 interacting with the PLC):

and (5) tracking the vehicle.

And (5) collecting the passing point information.

Queue check & Set in/out management.

5. Video surveillance (this function is implemented by NVR (network video recorder), CCTV (surveillance camera)):

the camera overview, the production line overloads, and the station is monitored.

6. Broadcast system (this function is implemented by the broadcast host 8, the speaker 9):

and timing events, namely playing appointed music reminders at regular time, such as events of going to work and getting out of dinner.

7. Basic information (this function is implemented by the system server 1, the core switch 2, the client 3, and the management system bulletin board 4):

working calendar, management of shift.

Claims

1. A production information monitoring and management system applied to an automobile welding line is characterized by comprising a client (3), a network video recorder (5), a broadcasting host (8), an integrated display board (11) and a manual calling device (12), wherein the client (3), the network video recorder (5), the broadcasting host (8), the integrated display board and the manual calling device are connected with a management system server (1) through a core switch (2); the management system billboard (4) is connected with the client (3); the monitoring screen (6) and the monitoring camera (7) are connected with the network video recorder (5); the loudspeaker (9) is connected with the broadcasting host (8); the UPS power supply (10) provides power for the core switch (2), the management system server (1) and the broadcast host (8);

the management system server (1) is used for interacting with MES upper system data of a welding workshop, receiving issued yield data and vehicle type information and storing historical data of a management system;

the core switch (2) is used for network connection of all devices of the production information monitoring and management system;

the client (3) is used for producing an operation host of the information monitoring management system software and checking the historical data of the management system;

the management system billboard (4) is used for automatically importing the production plans and material lists of the current day and the current month, the field product quality, equipment, materials, sensor alarm information and all fault prompts which can be collected by a line body; a regional dynamic monitoring picture of the line body;

the network video recorder (5) is used for collecting all video data of a workshop, merging and partitioning, and scheduling historical storage videos;

the monitoring screen (6) is used for displaying images transmitted by the monitoring camera (7);

the monitoring camera (7) is used for collecting images;

the broadcasting host (8) is used for amplifying management systems in different areas, realizing whole car shouting and broadcasting through IP partitioning, and playing car broadcasting and music;

the loudspeaker (9) is used for converting the electric signal into sound;

the UPS power supply (10) is used for ensuring power supply of the management system server (1) and the core switch (2) under the condition of voltage fluctuation or transient power failure;

the comprehensive display billboard (11) is used for displaying factory introduction videos, online simulation of line bodies, dynamic image display of owners, propaganda characters and enterprise culture reproduction of companies;

the manual calling device (12) is used for manual material calling.