CN211527119U - Industrial furnace flue gas waste heat recovery heat storage hot water heating system - Google Patents

Industrial furnace flue gas waste heat recovery heat storage hot water heating system Download PDF

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CN211527119U
CN211527119U CN201922060795.6U CN201922060795U CN211527119U CN 211527119 U CN211527119 U CN 211527119U CN 201922060795 U CN201922060795 U CN 201922060795U CN 211527119 U CN211527119 U CN 211527119U
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flue gas
hot water
heat storage
waste heat
gas waste
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赵树兴
黄梦清
梁贺斐
许康鹿
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Tianjin Chengjian University
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Tianjin Chengjian University
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Abstract

The utility model discloses an industrial furnace flue gas waste heat recovery heat storage hot water heating system, wherein flue gas waste heat recovery equipment is an annular closed cavity body sleeved on a flue gas discharge pipeline, a phase change material heat absorption inner layer and an outer layer heat dissipation channel are arranged in the annular cavity body, the upper end of the heat dissipation channel is provided with a water inlet, the lower end of the heat dissipation channel is provided with a water outlet, and is communicated with a heat storage water tank through a water supply pipeline and a water return pipeline, the lower end of the heat storage water tank is communicated with a tap water supply pipeline, and the upper end; the heat storage water tank, the hot water supply pipeline, the tail end of the heat dissipation device and the heat supply water return pipeline form a heat exchange loop. The utility model has the advantages that: the method can realize the recycling of the flue gas waste heat of the industrial furnace, solve the problems of heating and hot water supply of workshops and auxiliary buildings thereof, and is suitable for factory enterprises with industrial furnaces.

Description

工业炉烟气余热回收蓄热热水供热系统Industrial furnace flue gas waste heat recovery regenerative hot water heating system

技术领域technical field

本实用新型涉及烟气余热利用领域,具体涉及工业炉烟气余热回收蓄热热水供热系统。The utility model relates to the field of waste heat utilization of flue gas, in particular to an industrial furnace flue gas waste heat recovery thermal storage hot water heating system.

背景技术Background technique

随着我国经济快速发展,能源消耗日益增加,工业能耗约占社会能耗的70%,其中烟气余热占比较高,工业炉烟气的排烟温度过高,浪费了大量能源,因此对工业炉的烟气余热进行回收再利用,实现节能减排的目的,回收利用烟气余热对节能减排具有重大意义。With the rapid development of my country's economy, energy consumption is increasing day by day. Industrial energy consumption accounts for about 70% of social energy consumption. Among them, the waste heat of flue gas accounts for a relatively high proportion. The exhaust temperature of industrial furnace flue gas is too high, which wastes a lot of energy. The waste heat of flue gas in industrial furnaces is recycled and reused to achieve the purpose of energy saving and emission reduction. Recycling waste heat of flue gas is of great significance for energy saving and emission reduction.

现阶段工厂供暖一般用城市热网集中供暖,或者利用电锅炉烧热水,或者太阳能集中供暖,在工厂中,供暖花费巨大,利用烟气余热加热水用于供暖,能够节约能源,减少冬季供暖花销。同时直接利用加热后的水,无需设立锅炉房烧水,减少了初期设备投资。所以工业炉烟气余热回收蓄热热水供热系统,应用前景广阔。At this stage, factories generally use urban heating network central heating, or use electric boilers to heat hot water, or solar energy central heating. In factories, heating costs are huge. Using waste heat from flue gas to heat water for heating can save energy and reduce heating in winter. spending. At the same time, the heated water is directly used, and there is no need to set up a boiler room to boil water, which reduces the initial equipment investment. Therefore, the industrial furnace flue gas waste heat recovery regenerative hot water heating system has broad application prospects.

发明内容SUMMARY OF THE INVENTION

鉴于上述原因,本实用新型的目的是提供一种工业炉烟气余热回收蓄热热水供热系统,利用烟气余热加热水,使水达到供暖热水要求的温度,然后接入各暖气片中,为工厂供暖,同时解决工厂浴室等对热水的需求,提高能源的利用率。In view of the above-mentioned reasons, the purpose of this utility model is to provide an industrial furnace flue gas waste heat recovery thermal storage hot water heating system, which utilizes the flue gas waste heat to heat water so that the water reaches the temperature required for heating and hot water, and then connects to each radiator. It provides heating for the factory, and at the same time solves the demand for hot water in factory bathrooms, and improves the utilization rate of energy.

为实现上述目的,本实用新型的技术方案是:一种工业炉烟气余热回收蓄热热水供热系统,包括:烟气排放管道、烟气余热回收设备、储热水箱、供水管路和回水管路,所述烟气余热回收设备包括内套管、外套管、中温相变材料层、上圆环钢板和下圆环钢板,所述中温相变材料层设置在烟气排放管道外表面,所述内外套管套在烟气排放管道上形成散热腔体且位于中温相变材料层处,所述外套管的上端口、下端口均位于散热腔体的侧壁且分别通过供水管路和回水管路与储热水箱连通,所述储热水箱下端连通自来水供水管,所述储热水箱上端通过热水供应管路连通生活热水供应末端,所述储热水箱、供热水管路、散热设备末端、供热回水管路形成换热回路。In order to achieve the above purpose, the technical scheme of the present utility model is: an industrial furnace flue gas waste heat recovery thermal storage hot water heating system, including: flue gas discharge pipeline, flue gas waste heat recovery equipment, hot water storage tank, water supply pipeline and return water pipeline, the flue gas waste heat recovery equipment includes an inner casing, an outer casing, a medium temperature phase change material layer, an upper ring steel plate and a lower ring steel plate, and the medium temperature phase change material layer is arranged outside the flue gas discharge pipe. On the surface, the inner and outer sleeves are sleeved on the flue gas discharge pipe to form a heat dissipation cavity and are located at the medium temperature phase change material layer, and the upper and lower ports of the outer sleeve are located on the sidewall of the heat dissipation cavity and pass through the water supply pipes respectively. The road and the return water pipeline are connected to the hot water storage tank, the lower end of the hot water storage tank is connected to the tap water supply pipe, the upper end of the hot water storage tank is connected to the domestic hot water supply end through the hot water supply pipeline, and the hot water storage tank , The hot water supply pipeline, the end of the cooling equipment, and the heating and return water pipeline form a heat exchange circuit.

所述内外套管之间设有螺旋型翅片。Spiral fins are arranged between the inner and outer sleeves.

所述热水供应管路设有自来水补水管。The hot water supply pipeline is provided with a tap water supply pipe.

所述储热水箱为储热水箱,所述储热水箱内壁设有相变蓄热材料层。The hot water storage tank is a hot water storage tank, and the inner wall of the hot water storage tank is provided with a phase-change heat storage material layer.

所述自来水供水管上设有软化水装置、水泵。The tap water supply pipe is provided with a softening water device and a water pump.

所述烟气排放管道在烟气余热回收设备出口的排烟管道上设有引风机。The flue gas discharge pipe is provided with an induced draft fan on the flue gas exhaust pipe at the outlet of the flue gas waste heat recovery equipment.

所述供热水管路上设有供热水泵。The hot water supply pipeline is provided with a hot water supply pump.

所述回水管路上设有回水水泵。The return water pipeline is provided with a return water pump.

所述储热水箱设有太阳能光伏板加热装置。The hot water storage tank is provided with a solar photovoltaic panel heating device.

所述储热水箱连通锅炉热水管道。The hot water storage tank is connected to the boiler hot water pipeline.

本实用新型的效果是:在烟气余热方面以及供暖储热方面,含有储热水箱,储存被加热的水,维持稳定向外供水。加热后高温水进入工厂供热水循环中,给工厂供暖,实现工厂冬季供暖自给自足,减少冬季供暖花销,同时解决工厂浴室等对热水的需求,无需设立锅炉房烧水,减少了初期设备投资。同时回收了高温烟气余热,整个系统提高了能源的利用率。The effect of the utility model is as follows: in terms of flue gas waste heat and heating and heat storage, a hot water storage tank is included to store heated water and maintain stable water supply to the outside. After heating, the high-temperature water enters the factory's hot water supply cycle to heat the factory, realizes the factory's self-sufficiency in winter heating, reduces heating costs in winter, and solves the demand for hot water in factory bathrooms, eliminating the need to set up a boiler room to boil water, reducing initial equipment invest. At the same time, the waste heat of high temperature flue gas is recovered, and the whole system improves the utilization rate of energy.

附图说明Description of drawings

图1为本实用新型工业炉烟气余热回收蓄热热水供热系统示意图;1 is a schematic diagram of the utility model industrial furnace flue gas waste heat recovery thermal storage hot water heating system;

图2为本实用新型工业炉烟气余热回收蓄热热水供热系统烟气余热回收设备剖面图。Figure 2 is a cross-sectional view of the waste heat recovery equipment from flue gas of the industrial furnace flue gas waste heat recovery thermal storage hot water heating system of the present invention.

图3为本实用新型工业炉烟气余热回收蓄热热水供热系统烟气余热回收设备俯视图。FIG. 3 is a top view of the waste heat recovery equipment from flue gas of the industrial furnace flue gas waste heat recovery thermal storage hot water heating system of the present invention.

图中:In the picture:

1、工业炉 2、烟气管道 3、烟气余热回收设备1. Industrial furnace 2. Flue gas pipeline 3. Flue gas waste heat recovery equipment

4、引风机 5、排烟管道 6、回水管路4. Induced draft fan 5. Smoke exhaust pipe 6. Water return pipe

7、水泵 8、供水管路 9、储热水箱7. Water pump 8. Water supply pipeline 9. Hot water storage tank

10、水泵 11、热水供应管路 12、自来水进口10. Water pump 11. Hot water supply pipeline 12. Tap water inlet

13、生活热水供应末端 14、水泵 15、供热水管路13. Domestic hot water supply terminal 14. Water pump 15. Hot water supply pipeline

16、散热设备末端 17、供热回水管路 18、自来水供水管16. The end of the cooling equipment 17. The heating and return water pipeline 18. The tap water supply pipe

19、水泵 20、软化水装置 21、自来水进口19. Water pump 20. Water softening device 21. Tap water inlet

3-1、翅片 3-2、出水管口 3-3、进水管口3-1, fins 3-2, outlet pipe 3-3, inlet pipe

3-4、外套管 3-5、上圆环钢板 3-6、下圆环钢板3-4, Outer casing 3-5, Upper ring steel plate 3-6, Lower ring steel plate

3-7、内套管 3-8、相变材料层3-7. Inner casing 3-8. Phase change material layer

具体实施方式Detailed ways

下面结合附图对本实用新型的具体实施方式做详细的说明。The specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.

如图1、图2所示,工业炉烟气余热回收蓄热热水供热系统,由工业炉1、烟气管道2、引风机4、排烟管道5、烟气余热回收设备3、储热水箱9、水泵7、供水管路8、回水管路6组成。烟气余热回收设备3主要由烟气管道2,翅片3-1,进水管口3-2,出水管口3-3,外套管3-4,上、下圆环钢板3-5、3-6,内套管3-7,中温相变材料层3-8组成。中温相变材料层3-8涂抹于烟气管道2上,再用内套管3-7封住相变材料。内套管3-7外焊接螺旋型翅片3-1,在螺旋型翅片3-1外沿焊接不锈钢外套管3-4,在不锈钢外套管3-4上下表面与烟气管道2之间焊接圆环钢板3-5、3-6,在烟气余热回收换热设备3上部沿着切线方向设有出水管口3-3,下部沿着切线方向设有进水管口3-2。工业炉1产生的烟气进入烟气管道2,烟气余热回收设备3与烟气管道2法兰连接,降温后烟气经引风机4由排烟管道5向外排放,烟气余热回收设备3热水出口与储热水箱9顶部进口之间由供水管路8连接,换热后高温水进入储热水箱9。储热水箱9底部、水泵7和烟气余热回收设备3低温水进口之间由回水管路6连接。储热水箱里的低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统包括储热水箱9、水泵14、供热水管路15、散热设备末端16、供热回水管路17。储热水箱9上部分高温水经由水泵14通过供热水管路15进入散热设备末端16中,散热后低温水汇合通过供热回水管路17回流入储热水箱9底部。热水供应子系统主要包括储热水箱9、水泵10、热水供应管路11、自来水进口12、生活热水供应末端13。水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合通过热水供应管路11输送给生活热水供应末端13利用。自来水补水子系统主要包括自来水进口21、软化水装置20、水泵19、自来水供水管18储热水箱9。主要是向储热水箱9补入软化的水,补充被生活热水供应末端13用去的部分水。As shown in Figure 1 and Figure 2, the industrial furnace flue gas waste heat recovery regenerative hot water heating system consists of industrial furnace 1, flue gas pipeline 2, induced draft fan 4, smoke exhaust pipeline 5, flue gas waste heat recovery equipment 3, storage It consists of a hot water tank 9, a water pump 7, a water supply pipeline 8, and a return water pipeline 6. Flue gas waste heat recovery equipment 3 is mainly composed of flue gas pipe 2, fins 3-1, water inlet pipe port 3-2, water outlet pipe port 3-3, outer casing 3-4, upper and lower ring steel plates 3-5, 3 -6, the inner sleeve is composed of 3-7 and the medium temperature phase change material layer 3-8. The medium temperature phase change material layer 3-8 is smeared on the flue gas duct 2, and then the phase change material is sealed with an inner sleeve 3-7. Weld the spiral fin 3-1 to the inner sleeve 3-7, and weld the stainless steel outer sleeve 3-4 to the outer edge of the spiral fin 3-1, between the upper and lower surfaces of the stainless steel outer sleeve 3-4 and the flue gas duct 2 The annular steel plates 3-5 and 3-6 are welded, and the upper part of the flue gas waste heat recovery heat exchange equipment 3 is provided with a water outlet port 3-3 along the tangential direction, and the lower part is provided with a water inlet port 3-2 along the tangential direction. The flue gas generated by the industrial furnace 1 enters the flue gas duct 2, and the flue gas waste heat recovery equipment 3 is flanged to the flue gas duct 2. After cooling, the flue gas is discharged from the exhaust duct 5 through the induced draft fan 4, and the flue gas waste heat recovery equipment 3. The hot water outlet and the top inlet of the hot water storage tank 9 are connected by the water supply pipeline 8, and the high temperature water enters the hot water storage tank 9 after heat exchange. The bottom of the hot water storage tank 9 , the water pump 7 and the low temperature water inlet of the flue gas waste heat recovery device 3 are connected by a return water pipeline 6 . The low-temperature water in the hot water storage tank enters the flue gas waste heat recovery equipment 3 through the water pump 7 to exchange heat with the flue gas. The heating subsystem includes a hot water storage tank 9 , a water pump 14 , a hot water supply pipeline 15 , a heat dissipation device end 16 , and a heating and return water pipeline 17 . The upper part of the high-temperature water of the hot water storage tank 9 enters the end 16 of the heat dissipation device through the water supply pipeline 15 via the water pump 14 . The hot water supply subsystem mainly includes a hot water storage tank 9 , a water pump 10 , a hot water supply pipeline 11 , a tap water inlet 12 , and a domestic hot water supply terminal 13 . The water pump 10 extracts the high temperature water from the upper part of the hot water storage tank 9, and the high temperature water is mixed with tap water and sent to the domestic hot water supply terminal 13 through the hot water supply pipeline 11 for use. The tap water replenishment subsystem mainly includes a tap water inlet 21 , a softening water device 20 , a water pump 19 , a tap water supply pipe 18 and a hot water storage tank 9 . The main purpose is to supply softened water to the hot water storage tank 9 to supplement part of the water used by the domestic hot water supply terminal 13 .

冬季工况,工业炉1产生的烟气进入烟气管道2,烟气与水在烟气管道2上的烟气余热回收设备3中换热,降温后烟气经引风机4由排烟管道5向外排放,升温后的水进入储热水箱9,储热水箱9内低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统中,储热水箱9上部分高温水经由水泵14进入散热设备末端16中,散热后低温水汇合回流入储热水箱9底部。热水供应子系统中,水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合输送给生活热水供应末端13利用。自来水补水子系统主要是向储热水箱9补水,补充被热水供应末端13用去的部分水。In winter conditions, the flue gas generated by the industrial furnace 1 enters the flue gas duct 2, and the flue gas and water exchange heat in the flue gas waste heat recovery equipment 3 on the flue gas duct 2. After cooling, the flue gas passes through the induced draft fan 4 from the flue gas exhaust duct. 5 is discharged to the outside, the heated water enters the hot water storage tank 9, and the low-temperature water in the hot water storage tank 9 enters the flue gas waste heat recovery equipment 3 through the water pump 7 to exchange heat with the flue gas. In the heating subsystem, the upper part of the high-temperature water of the hot water storage tank 9 enters the end 16 of the cooling device through the water pump 14 , and the low-temperature water joins and flows back into the bottom of the hot water storage tank 9 after heat dissipation. In the hot water supply subsystem, the water pump 10 extracts the high temperature water from the upper part of the hot water storage tank 9, and the high temperature water is mixed with tap water and sent to the domestic hot water supply terminal 13 for use. The tap water replenishment subsystem mainly replenishes water to the hot water storage tank 9 and replenishes part of the water used by the hot water supply terminal 13 .

夏季工况,工业炉1产生的烟气进入烟气管道2,烟气与水在烟气管道2上的烟气余热回收设备3中换热,降温后烟气经引风机4由排烟管道5向外排放,升温后的水进入储热水箱9,储热水箱9内低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统停止工作。热水供应子系统中中,水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合输送给生活热水供应末端13利用。自来水补水子系统主要是向储热水箱9补水,补充被生活热水供应末端13用去的部分水。In summer working conditions, the flue gas generated by the industrial furnace 1 enters the flue gas duct 2, and the flue gas and water exchange heat in the flue gas waste heat recovery equipment 3 on the flue gas duct 2. After cooling, the flue gas passes through the induced draft fan 4 from the flue gas exhaust duct. 5 is discharged to the outside, the heated water enters the hot water storage tank 9, and the low-temperature water in the hot water storage tank 9 enters the flue gas waste heat recovery equipment 3 through the water pump 7 to exchange heat with the flue gas. The heating subsystem stops working. In the hot water supply subsystem, the water pump 10 extracts the high temperature water from the upper part of the hot water storage tank 9, and the high temperature water is mixed with tap water and sent to the domestic hot water supply terminal 13 for use. The tap water replenishment subsystem mainly replenishes water to the hot water storage tank 9 to replenish part of the water used by the domestic hot water supply terminal 13 .

Claims (10)

1. The utility model provides an industrial furnace flue gas waste heat recovery heat accumulation hot water heating system, includes: flue gas discharge pipeline, flue gas waste heat recovery equipment, heat storage water tank, water supply pipe and return water pipeline, characterized by: flue gas waste heat recovery equipment includes interior sleeve pipe, outer tube, phase change material layer, goes up ring steel sheet and lower ring steel sheet, phase change material layer sets up at flue gas discharge pipeline surface, interior sleeve pipe, outer tube cover form the heat dissipation cavity on flue gas discharge pipeline and are located middle temperature phase change material layer department, the last port of outer tube, lower port all are located the lateral wall of heat dissipation cavity and communicate with heat storage water tank through supply line and return water pipeline respectively, heat storage water tank lower extreme intercommunication running water supply pipe, the heat storage water tank upper end is passed through hot water supply pipeline intercommunication life hot water supply end, heat storage water tank, hot water supply pipeline, heat dissipation equipment end, heat supply return water pipeline form heat transfer return circuit.
2. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: and spiral fins are arranged between the inner sleeve and the outer sleeve.
3. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: the hot water supply pipeline is provided with a tap water replenishing pipe.
4. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: the heat storage water tank is a heat storage water tank, and the inner wall of the heat storage water tank is provided with a phase change heat storage material layer.
5. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: the tap water supply pipe is provided with a water softening device and a water pump.
6. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: and the smoke discharge pipeline is provided with a draught fan on a smoke discharge pipeline at the outlet of the smoke waste heat recovery device.
7. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 2, characterized in that: and a hot water supply pump is arranged on the hot water supply pipeline.
8. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: and a return water pump is arranged on the return water pipeline.
9. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: the heat storage water tank is provided with a solar photovoltaic panel heating device.
10. The industrial furnace flue gas waste heat recovery heat storage hot water heating system as claimed in claim 1, wherein: the heat storage water tank is communicated with a boiler hot water pipeline.
CN201922060795.6U 2019-11-26 2019-11-26 Industrial furnace flue gas waste heat recovery heat storage hot water heating system Expired - Fee Related CN211527119U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115095904A (en) * 2022-06-09 2022-09-23 重庆清研理工智能控制技术研究院有限公司 Regional sanitary hot water supply system and method utilizing waste heat resources
CN115289860A (en) * 2022-07-05 2022-11-04 广东世纪青山镍业有限公司 Laterite-nickel ore smelting furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115095904A (en) * 2022-06-09 2022-09-23 重庆清研理工智能控制技术研究院有限公司 Regional sanitary hot water supply system and method utilizing waste heat resources
CN115289860A (en) * 2022-07-05 2022-11-04 广东世纪青山镍业有限公司 Laterite-nickel ore smelting furnace

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