CN211527119U - Industrial furnace flue gas waste heat recovery heat storage hot water heating system - Google Patents
Industrial furnace flue gas waste heat recovery heat storage hot water heating system Download PDFInfo
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- CN211527119U CN211527119U CN201922060795.6U CN201922060795U CN211527119U CN 211527119 U CN211527119 U CN 211527119U CN 201922060795 U CN201922060795 U CN 201922060795U CN 211527119 U CN211527119 U CN 211527119U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 191
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 83
- 239000003546 flue gas Substances 0.000 title claims abstract description 83
- 239000002918 waste heat Substances 0.000 title claims abstract description 50
- 238000010438 heat treatment Methods 0.000 title claims abstract description 41
- 238000011084 recovery Methods 0.000 title claims abstract description 41
- 238000005338 heat storage Methods 0.000 title claims abstract description 27
- 239000008399 tap water Substances 0.000 claims abstract description 18
- 235000020679 tap water Nutrition 0.000 claims abstract description 18
- 230000017525 heat dissipation Effects 0.000 claims abstract description 12
- 239000012782 phase change material Substances 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 239000000779 smoke Substances 0.000 claims description 5
- 239000011232 storage material Substances 0.000 claims description 2
- 238000009825 accumulation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000008400 supply water Substances 0.000 abstract 1
- 238000001816 cooling Methods 0.000 description 6
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000284 extract Substances 0.000 description 3
- 230000001172 regenerating effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本实用新型涉及烟气余热利用领域,具体涉及工业炉烟气余热回收蓄热热水供热系统。The utility model relates to the field of waste heat utilization of flue gas, in particular to an industrial furnace flue gas waste heat recovery thermal storage hot water heating system.
背景技术Background technique
随着我国经济快速发展,能源消耗日益增加,工业能耗约占社会能耗的70%,其中烟气余热占比较高,工业炉烟气的排烟温度过高,浪费了大量能源,因此对工业炉的烟气余热进行回收再利用,实现节能减排的目的,回收利用烟气余热对节能减排具有重大意义。With the rapid development of my country's economy, energy consumption is increasing day by day. Industrial energy consumption accounts for about 70% of social energy consumption. Among them, the waste heat of flue gas accounts for a relatively high proportion. The exhaust temperature of industrial furnace flue gas is too high, which wastes a lot of energy. The waste heat of flue gas in industrial furnaces is recycled and reused to achieve the purpose of energy saving and emission reduction. Recycling waste heat of flue gas is of great significance for energy saving and emission reduction.
现阶段工厂供暖一般用城市热网集中供暖,或者利用电锅炉烧热水,或者太阳能集中供暖,在工厂中,供暖花费巨大,利用烟气余热加热水用于供暖,能够节约能源,减少冬季供暖花销。同时直接利用加热后的水,无需设立锅炉房烧水,减少了初期设备投资。所以工业炉烟气余热回收蓄热热水供热系统,应用前景广阔。At this stage, factories generally use urban heating network central heating, or use electric boilers to heat hot water, or solar energy central heating. In factories, heating costs are huge. Using waste heat from flue gas to heat water for heating can save energy and reduce heating in winter. spending. At the same time, the heated water is directly used, and there is no need to set up a boiler room to boil water, which reduces the initial equipment investment. Therefore, the industrial furnace flue gas waste heat recovery regenerative hot water heating system has broad application prospects.
发明内容SUMMARY OF THE INVENTION
鉴于上述原因,本实用新型的目的是提供一种工业炉烟气余热回收蓄热热水供热系统,利用烟气余热加热水,使水达到供暖热水要求的温度,然后接入各暖气片中,为工厂供暖,同时解决工厂浴室等对热水的需求,提高能源的利用率。In view of the above-mentioned reasons, the purpose of this utility model is to provide an industrial furnace flue gas waste heat recovery thermal storage hot water heating system, which utilizes the flue gas waste heat to heat water so that the water reaches the temperature required for heating and hot water, and then connects to each radiator. It provides heating for the factory, and at the same time solves the demand for hot water in factory bathrooms, and improves the utilization rate of energy.
为实现上述目的,本实用新型的技术方案是:一种工业炉烟气余热回收蓄热热水供热系统,包括:烟气排放管道、烟气余热回收设备、储热水箱、供水管路和回水管路,所述烟气余热回收设备包括内套管、外套管、中温相变材料层、上圆环钢板和下圆环钢板,所述中温相变材料层设置在烟气排放管道外表面,所述内外套管套在烟气排放管道上形成散热腔体且位于中温相变材料层处,所述外套管的上端口、下端口均位于散热腔体的侧壁且分别通过供水管路和回水管路与储热水箱连通,所述储热水箱下端连通自来水供水管,所述储热水箱上端通过热水供应管路连通生活热水供应末端,所述储热水箱、供热水管路、散热设备末端、供热回水管路形成换热回路。In order to achieve the above purpose, the technical scheme of the present utility model is: an industrial furnace flue gas waste heat recovery thermal storage hot water heating system, including: flue gas discharge pipeline, flue gas waste heat recovery equipment, hot water storage tank, water supply pipeline and return water pipeline, the flue gas waste heat recovery equipment includes an inner casing, an outer casing, a medium temperature phase change material layer, an upper ring steel plate and a lower ring steel plate, and the medium temperature phase change material layer is arranged outside the flue gas discharge pipe. On the surface, the inner and outer sleeves are sleeved on the flue gas discharge pipe to form a heat dissipation cavity and are located at the medium temperature phase change material layer, and the upper and lower ports of the outer sleeve are located on the sidewall of the heat dissipation cavity and pass through the water supply pipes respectively. The road and the return water pipeline are connected to the hot water storage tank, the lower end of the hot water storage tank is connected to the tap water supply pipe, the upper end of the hot water storage tank is connected to the domestic hot water supply end through the hot water supply pipeline, and the hot water storage tank , The hot water supply pipeline, the end of the cooling equipment, and the heating and return water pipeline form a heat exchange circuit.
所述内外套管之间设有螺旋型翅片。Spiral fins are arranged between the inner and outer sleeves.
所述热水供应管路设有自来水补水管。The hot water supply pipeline is provided with a tap water supply pipe.
所述储热水箱为储热水箱,所述储热水箱内壁设有相变蓄热材料层。The hot water storage tank is a hot water storage tank, and the inner wall of the hot water storage tank is provided with a phase-change heat storage material layer.
所述自来水供水管上设有软化水装置、水泵。The tap water supply pipe is provided with a softening water device and a water pump.
所述烟气排放管道在烟气余热回收设备出口的排烟管道上设有引风机。The flue gas discharge pipe is provided with an induced draft fan on the flue gas exhaust pipe at the outlet of the flue gas waste heat recovery equipment.
所述供热水管路上设有供热水泵。The hot water supply pipeline is provided with a hot water supply pump.
所述回水管路上设有回水水泵。The return water pipeline is provided with a return water pump.
所述储热水箱设有太阳能光伏板加热装置。The hot water storage tank is provided with a solar photovoltaic panel heating device.
所述储热水箱连通锅炉热水管道。The hot water storage tank is connected to the boiler hot water pipeline.
本实用新型的效果是:在烟气余热方面以及供暖储热方面,含有储热水箱,储存被加热的水,维持稳定向外供水。加热后高温水进入工厂供热水循环中,给工厂供暖,实现工厂冬季供暖自给自足,减少冬季供暖花销,同时解决工厂浴室等对热水的需求,无需设立锅炉房烧水,减少了初期设备投资。同时回收了高温烟气余热,整个系统提高了能源的利用率。The effect of the utility model is as follows: in terms of flue gas waste heat and heating and heat storage, a hot water storage tank is included to store heated water and maintain stable water supply to the outside. After heating, the high-temperature water enters the factory's hot water supply cycle to heat the factory, realizes the factory's self-sufficiency in winter heating, reduces heating costs in winter, and solves the demand for hot water in factory bathrooms, eliminating the need to set up a boiler room to boil water, reducing initial equipment invest. At the same time, the waste heat of high temperature flue gas is recovered, and the whole system improves the utilization rate of energy.
附图说明Description of drawings
图1为本实用新型工业炉烟气余热回收蓄热热水供热系统示意图;1 is a schematic diagram of the utility model industrial furnace flue gas waste heat recovery thermal storage hot water heating system;
图2为本实用新型工业炉烟气余热回收蓄热热水供热系统烟气余热回收设备剖面图。Figure 2 is a cross-sectional view of the waste heat recovery equipment from flue gas of the industrial furnace flue gas waste heat recovery thermal storage hot water heating system of the present invention.
图3为本实用新型工业炉烟气余热回收蓄热热水供热系统烟气余热回收设备俯视图。FIG. 3 is a top view of the waste heat recovery equipment from flue gas of the industrial furnace flue gas waste heat recovery thermal storage hot water heating system of the present invention.
图中:In the picture:
1、工业炉 2、烟气管道 3、烟气余热回收设备1.
4、引风机 5、排烟管道 6、回水管路4. Induced draft fan 5.
7、水泵 8、供水管路 9、储热水箱7.
10、水泵 11、热水供应管路 12、自来水进口10.
13、生活热水供应末端 14、水泵 15、供热水管路13. Domestic hot
16、散热设备末端 17、供热回水管路 18、自来水供水管16. The end of the
19、水泵 20、软化水装置 21、自来水进口19.
3-1、翅片 3-2、出水管口 3-3、进水管口3-1, fins 3-2, outlet pipe 3-3, inlet pipe
3-4、外套管 3-5、上圆环钢板 3-6、下圆环钢板3-4, Outer casing 3-5, Upper ring steel plate 3-6, Lower ring steel plate
3-7、内套管 3-8、相变材料层3-7. Inner casing 3-8. Phase change material layer
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式做详细的说明。The specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
如图1、图2所示,工业炉烟气余热回收蓄热热水供热系统,由工业炉1、烟气管道2、引风机4、排烟管道5、烟气余热回收设备3、储热水箱9、水泵7、供水管路8、回水管路6组成。烟气余热回收设备3主要由烟气管道2,翅片3-1,进水管口3-2,出水管口3-3,外套管3-4,上、下圆环钢板3-5、3-6,内套管3-7,中温相变材料层3-8组成。中温相变材料层3-8涂抹于烟气管道2上,再用内套管3-7封住相变材料。内套管3-7外焊接螺旋型翅片3-1,在螺旋型翅片3-1外沿焊接不锈钢外套管3-4,在不锈钢外套管3-4上下表面与烟气管道2之间焊接圆环钢板3-5、3-6,在烟气余热回收换热设备3上部沿着切线方向设有出水管口3-3,下部沿着切线方向设有进水管口3-2。工业炉1产生的烟气进入烟气管道2,烟气余热回收设备3与烟气管道2法兰连接,降温后烟气经引风机4由排烟管道5向外排放,烟气余热回收设备3热水出口与储热水箱9顶部进口之间由供水管路8连接,换热后高温水进入储热水箱9。储热水箱9底部、水泵7和烟气余热回收设备3低温水进口之间由回水管路6连接。储热水箱里的低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统包括储热水箱9、水泵14、供热水管路15、散热设备末端16、供热回水管路17。储热水箱9上部分高温水经由水泵14通过供热水管路15进入散热设备末端16中,散热后低温水汇合通过供热回水管路17回流入储热水箱9底部。热水供应子系统主要包括储热水箱9、水泵10、热水供应管路11、自来水进口12、生活热水供应末端13。水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合通过热水供应管路11输送给生活热水供应末端13利用。自来水补水子系统主要包括自来水进口21、软化水装置20、水泵19、自来水供水管18储热水箱9。主要是向储热水箱9补入软化的水,补充被生活热水供应末端13用去的部分水。As shown in Figure 1 and Figure 2, the industrial furnace flue gas waste heat recovery regenerative hot water heating system consists of industrial furnace 1,
冬季工况,工业炉1产生的烟气进入烟气管道2,烟气与水在烟气管道2上的烟气余热回收设备3中换热,降温后烟气经引风机4由排烟管道5向外排放,升温后的水进入储热水箱9,储热水箱9内低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统中,储热水箱9上部分高温水经由水泵14进入散热设备末端16中,散热后低温水汇合回流入储热水箱9底部。热水供应子系统中,水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合输送给生活热水供应末端13利用。自来水补水子系统主要是向储热水箱9补水,补充被热水供应末端13用去的部分水。In winter conditions, the flue gas generated by the industrial furnace 1 enters the
夏季工况,工业炉1产生的烟气进入烟气管道2,烟气与水在烟气管道2上的烟气余热回收设备3中换热,降温后烟气经引风机4由排烟管道5向外排放,升温后的水进入储热水箱9,储热水箱9内低温水经过水泵7进入烟气余热回收设备3与烟气换热。供热子系统停止工作。热水供应子系统中中,水泵10把储热水箱9上部分高温水抽出,高温水再与自来水混合输送给生活热水供应末端13利用。自来水补水子系统主要是向储热水箱9补水,补充被生活热水供应末端13用去的部分水。In summer working conditions, the flue gas generated by the industrial furnace 1 enters the
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115095904A (en) * | 2022-06-09 | 2022-09-23 | 重庆清研理工智能控制技术研究院有限公司 | Regional sanitary hot water supply system and method utilizing waste heat resources |
| CN115289860A (en) * | 2022-07-05 | 2022-11-04 | 广东世纪青山镍业有限公司 | Laterite-nickel ore smelting furnace |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115095904A (en) * | 2022-06-09 | 2022-09-23 | 重庆清研理工智能控制技术研究院有限公司 | Regional sanitary hot water supply system and method utilizing waste heat resources |
| CN115289860A (en) * | 2022-07-05 | 2022-11-04 | 广东世纪青山镍业有限公司 | Laterite-nickel ore smelting furnace |
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