CN211517937U - A large-scale concrete block onshore jacking and translation facility - Google Patents
A large-scale concrete block onshore jacking and translation facility Download PDFInfo
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Abstract
本实用新型体系涉及建筑施工领域,具体为一种大型混凝土块体陆上顶升和平移设施,包括顶升系统、行走系统和轨道系统;顶升系统包括顶升器及顶头板,顶头板放置于顶升器上;行走系统包括两组平移组件及连接组件,连接组件连接于两组平移组件之间,平移组件包括压盖、多个平移轮组及牵引板,多个所平移轮组两两对称固定于压盖底面两侧,牵引板固定于压盖底部;轨道系统包括钢轨和与所述钢轨连接的支撑钢板,钢轨位于所述平移轮组下,支撑钢板分布于所述钢轨两侧。本实用新型结构简单,操作方便,适用于不同地形条件,能将混凝土块存放至任意位置。能节省大量人工成本与时间成本,且适用范围广,调整空间大,经济效益高。
The utility model system relates to the field of building construction, in particular to a large-scale concrete block onshore jacking and translation facility, comprising a jacking system, a walking system and a rail system; the jacking system includes a jacking device and a head plate, and the head plate is placed On the jack; the walking system includes two sets of translation components and a connecting component, the connecting component is connected between the two sets of translation components, and the translation component includes a gland, a plurality of translation wheel sets and a traction plate, and a plurality of translation wheel sets are two. The two are symmetrically fixed on both sides of the bottom surface of the gland, and the traction plate is fixed on the bottom of the gland; the track system includes a steel rail and a supporting steel plate connected with the steel rail, the steel rail is located under the translation wheel set, and the supporting steel plates are distributed on both sides of the steel rail . The utility model has the advantages of simple structure and convenient operation, is suitable for different terrain conditions, and can store concrete blocks in any position. It can save a lot of labor costs and time costs, and has a wide range of applications, large adjustment space, and high economic benefits.
Description
技术领域technical field
本实用新型体系涉及建筑施工领域,具体为一种大型混凝土块体陆上顶升和平移设施。The utility model system relates to the field of building construction, in particular to a large-scale concrete block onshore jacking and translation facility.
背景技术Background technique
传统大型混凝土块体陆上顶升和移运需利用吊车、气囊、叉车等机械配合作业,施工机械多、步骤繁琐且安全风险大,无形中增加了很多的工作量,大大降低了工作效率。The traditional lifting and moving of large concrete blocks on land requires the use of cranes, airbags, forklifts and other machinery to work together. There are many construction machinery, cumbersome steps and high safety risks, which invisibly increases a lot of workload and greatly reduces work efficiency.
实用新型内容Utility model content
为解决混凝土块在陆上顶升和平移费事费力且风险大的问题,本实用新型的目的是提供一种安全可靠,操作简便,工作环境适应力强,能大大提高施工效率的大型混凝土块体陆上顶升和平移设施。In order to solve the problem that the lifting and translation of concrete blocks on land is laborious and risky, the purpose of the utility model is to provide a large-scale concrete block that is safe, reliable, easy to operate, has strong adaptability to the working environment, and can greatly improve construction efficiency. Onshore jacking and translation facilities.
本实用新型体为实现上述目的所采用的技术方案是:一种大型混凝土块体陆上顶升和平移设施,包括顶升系统、行走系统和轨道系统;The technical scheme adopted by the utility model to achieve the above purpose is: a large-scale concrete block land lifting and translation facility, including a jacking system, a walking system and a rail system;
所述顶升系统包括顶升器及顶头板,所述顶头板放置于所述顶升器上;The jacking system includes a jacking device and a header plate, and the header plate is placed on the jacking device;
所述行走系统包括两组平移组件及连接组件,所述连接组件连接于两组所述平移组件之间,所述平移组件包括压盖、多个平移轮组及牵引板,多个所述平移轮组两两对称固定于所述压盖底面两侧,所述牵引板固定于所述压盖底部;The walking system includes two sets of translation components and connecting components, the connecting components are connected between the two sets of the translation components, and the translation components include a gland, a plurality of translation wheel sets and a traction plate, and a plurality of the translation components. The wheel sets are symmetrically fixed on both sides of the bottom surface of the gland, and the traction plate is fixed on the bottom of the gland;
所述轨道系统包括钢轨和与所述钢轨连接的支撑钢板,所述钢轨位于所述平移轮组下,所述支撑钢板分布于所述钢轨两侧。The track system includes a steel rail and a supporting steel plate connected with the steel rail, the steel rail is located under the translation wheel set, and the supporting steel plates are distributed on both sides of the steel rail.
进一步地,所述顶升器包括千斤顶和油泵,所述油泵与所述千斤顶连接,用于控制千斤顶起顶和回油。Further, the jacking device includes a jack and an oil pump, and the oil pump is connected to the jack and is used to control the jack-up and oil return.
进一步地,所述千斤顶为150吨千斤顶。Further, the jack is a 150-ton jack.
进一步地,所述平移轮组包括支架、限位板、轮套、轮轴及行走轮,所述支架焊接固定于所述压盖底面,所述限位板焊接固定于所述压盖底面,且与所述支架的内侧面贴靠,所述轮套设置于所述支架与所述行走轮之间,且与所述行走轮焊接固定,所述行走轮通过轮轴与所述支架铰接。Further, the translation wheel set includes a bracket, a limit plate, a wheel sleeve, an axle and a traveling wheel, the bracket is welded and fixed to the bottom surface of the gland, the limit plate is welded and fixed to the bottom surface of the gland, and Abutting against the inner side of the bracket, the wheel sleeve is arranged between the bracket and the traveling wheel, and is welded and fixed to the traveling wheel, and the traveling wheel is hinged to the bracket through a wheel axle.
进一步地,所述平移轮组有6个,6个所述平移轮组两两对称固定于所述压盖底面两侧。Further, there are six translation wheel sets, and the six translation wheel sets are symmetrically fixed on both sides of the bottom surface of the gland.
进一步地,所述钢轨通过压板、螺母及螺杆与所述支撑钢板连接。Further, the steel rail is connected with the supporting steel plate through a pressing plate, a nut and a screw rod.
进一步地,所述支撑钢板采用3cm厚钢板。Further, the supporting steel plate is a 3cm thick steel plate.
进一步地,所述牵引板位于所述盖板外的端部上开设有牵引孔。Further, a pulling hole is formed on the end of the pulling plate outside the cover plate.
进一步地,所述钢轨包括横向钢轨和纵向钢轨,所述横向钢轨和所述纵向钢轨的交叉部位设置有转换钢轨。Further, the steel rail includes a transverse steel rail and a longitudinal steel rail, and a transition steel rail is provided at the intersection of the transverse steel rail and the longitudinal steel rail.
实施本实用新型具有的有益效果为:本实用新型结构简单,操作方便。顶升系统可根据不同尺寸重量的混凝土块调整千斤顶及油泵型号,修改顶坑尺寸;行走系统牢固可靠,承载能力大;轨道系统灵活且牢固,能适用于不同地形条件,能将混凝土块存放至任意位置。能节省大量人工成本与时间成本,且适用范围广,调整空间大,经济效益高。The beneficial effects of implementing the utility model are as follows: the utility model is simple in structure and convenient in operation. The jacking system can adjust the model of the jack and the oil pump according to the concrete blocks of different sizes and weights, and modify the size of the top pit; the walking system is firm and reliable, and has a large bearing capacity; the track system is flexible and firm, suitable for different terrain conditions, and can store concrete blocks to any location. It can save a lot of labor costs and time costs, and has a wide range of applications, large adjustment space, and high economic benefits.
附图说明Description of drawings
图1为顶升系统示意图;Figure 1 is a schematic diagram of the jacking system;
图2为图1的1-1剖面图;Fig. 2 is 1-1 sectional view of Fig. 1;
图3为行走系统的结构示意图;Fig. 3 is the structural representation of the walking system;
图4为图3的侧面结构示意图;Fig. 4 is the side structure schematic diagram of Fig. 3;
图5为轨道系统的结构示意图;Fig. 5 is the structural representation of the track system;
图6为本实用新型的使用状态图;Fig. 6 is the use state diagram of the present utility model;
图7为转换轨道示意图。FIG. 7 is a schematic diagram of the transition track.
图中:A-顶升器,B-顶坑,C-预制台座,D-顶头板,1-压盖,2-支架,3-限位板,4-行走轮,5-轮轴,6-轮套,7-连接杆,8-牵引板,9-轨道,10-支撑钢板。In the picture: A-lifter, B-top pit, C-prefabricated pedestal, D-head plate, 1-gland, 2-support, 3-limiting plate, 4-travel wheel, 5-axle, 6- Wheel set, 7-connecting rod, 8-traction plate, 9-track, 10-supporting steel plate.
具体实施方式Detailed ways
下面结合附图对本实用新型进一步说明,但本实用新型不局限于具体实施例。The present utility model is further described below with reference to the accompanying drawings, but the present utility model is not limited to specific embodiments.
实施例Example
本实施例的大型混凝土块体陆上顶升和平移设施,包括顶升系统、行走系统和轨道系统,顶升系统负责起顶混凝土块,行走系统负责连接混凝土块与轨道系统,并提供行走条件,轨道系统负责导向混凝土构件行走位置。The onshore jacking and translation facility for large concrete blocks in this embodiment includes a jacking system, a walking system and a rail system. The jacking system is responsible for lifting the concrete blocks, and the walking system is responsible for connecting the concrete blocks and the rail system, and providing walking conditions. , the track system is responsible for guiding the walking position of the concrete member.
如图1、2所示的顶升系统包括顶升器、顶坑等,顶头板放置于顶升器上;如图3、4所示的行走系统包括两组平移组件及连接组件,连接组件连接于两组平移组件之间,平移组件包括压盖1、多个平移轮组及牵引板8,多个所平移轮组两两对称固定于压盖1底面两侧,牵引板8固定于压盖底部,且其一端部位于盖板1外,该端部上开设有牵引孔;图5和图7所示的轨道系统包括钢轨9和与钢轨连接的支撑钢板10及一套转换轨道,钢轨位于平移轮组下,支撑钢板分布于钢轨两侧。The jacking system shown in Figures 1 and 2 includes a jacking device, a jacking pit, etc., and the head plate is placed on the jacking device; the walking system shown in Figures 3 and 4 includes two sets of translation components and connecting components, and the connecting components Connected between two groups of translation components, the translation components include a
顶升系统包括顶升器A及顶头板D,顶头板D放置于顶升器A上,顶升器包括150吨千斤顶和油泵,油泵与所述千斤顶连接,用于控制千斤顶起顶和回油。The jacking system includes a jacking device A and a head plate D. The head plate D is placed on the jacking device A. The jacking device includes a 150-ton jack and an oil pump. The oil pump is connected to the jack and is used to control the jacking and oil return. .
行走系统包括两组平移组件及连接杆7,连接杆7连接于两组平移组件之间。平移组件包括压盖1、6个平移轮组及牵引板8,压盖1用于承载混凝土块,平移轮组有6个,6个平移轮组两两对称固定于压盖1底面两侧。牵引板8固定于压盖1底部,且其一端部位于盖板1外,该端部上开设有牵引孔。The walking system includes two sets of translation components and a
具体地,平移轮组包括支架2、限位板3、轮套6、轮轴5及行走轮4,支架2焊接固定于压盖1底面,限位板3焊接固定于压盖1底面,且与支架2的内侧面贴靠,轮套6位于支架2与行走轮4之间,且与行走轮4焊接固定,行走轮4通过轮轴5与支架铰接1。Specifically, the translation wheel set includes a
轨道系统包括钢轨9和与钢轨9连接的支撑钢板10,钢轨9位于所述平移轮组下,支撑钢板10分布于钢轨9两侧。钢轨9通过压板、螺母及螺杆与所述支撑钢板10连接。支撑钢板采用3cm厚钢板,可用于压实度较低,略带有一定坡度等条件较差的地形。钢轨9包括横向钢轨和纵向钢轨,横向钢轨和所述纵向钢轨的交叉部位设置有转换钢轨,如如7所示。转换钢轨作为轨道系统在纵移、横移转换时的衔接轨道。The rail system includes a steel rail 9 and a supporting
本实施例的大型混凝土块体陆上顶升和平移设施使用说明:顶坑B分布于混凝土块体底部,当混凝土块体预制完成后,将4个千斤顶放置到顶坑,推入混凝土块下方,使用两套高压油泵控制起顶,本工程混凝土构件约260吨,配置两套共8个150吨千斤顶,预制台座C和落顶处各一套,实际操作时,可根据混凝土块的重量的不同配置千斤顶。千斤顶顶起顶头板起顶块体,根据本工程千斤顶行程为18cm,则起顶18cm后,在混凝土块下方临近顶坑处放置15cm垫墩垫起混凝土块,千斤顶回油落顶。然后在千斤顶上方加设2cm厚钢板,使千斤顶再次起顶时能马上顶起混凝土块体,不浪费起顶行程,经过四次起顶后,混凝土块垫起高度达到60cm,混凝土块起顶完毕。Instructions for using the onshore jacking and translation facility for large concrete blocks in this embodiment: The jacking pit B is distributed at the bottom of the concrete block. Two sets of high-pressure oil pumps are used to control the jacking. The concrete components of this project are about 260 tons, and two sets of 8 jacks of 150 tons in total are configured, one for the prefabricated pedestal C and one for the drop-top. In actual operation, the weight of the concrete blocks can be different. Configure the jack. The jack lifts the jacking block of the head plate. According to the jack stroke of 18cm in this project, after the jacking is 18cm, a 15cm pier is placed under the concrete block near the jacking pit to cushion the concrete block, and the jack returns to the oil and falls to the top. Then add a 2cm thick steel plate above the jack, so that when the jack is lifted again, the concrete block can be lifted immediately without wasting the lifting stroke. .
起顶完毕后,在胸墙下方穿入两条移运轨道,轨道间平行且应与移运方向一致,调整轨道完毕后在轨道上落入移运小车,调整小车位置到达混凝土块正下方后,操作千斤顶落顶至小车上,通过铲车推拽混凝土块进行移动。如需进行纵横移转换,在转换位置按放好转换轨道,通过调整活转换轨调整纵横方向进行纵横转换。After the top is lifted, two transfer tracks are inserted under the parapet. The tracks are parallel and should be consistent with the transfer direction. After the track is adjusted, drop into the transfer trolley on the track. After adjusting the position of the trolley to reach just below the concrete block, Operate the jack to drop the jack onto the trolley, and use the forklift to push the concrete block for movement. To perform vertical and horizontal shift conversion, press and place the conversion track at the conversion position, and adjust the vertical and horizontal directions to perform vertical and horizontal conversion by adjusting the live conversion track.
本实用新型结构简单,操作方便。顶升系统可根据不同尺寸重量的混凝土块调整千斤顶及油泵型号,修改顶坑尺寸;行走系统牢固可靠,承载能力大;轨道系统灵活且牢固,能适用于不同地形条件,能将混凝土块存放至任意位置。能节省大量人工成本与时间成本,且适用范围广,调整空间大,经济效益高。The utility model has simple structure and convenient operation. The jacking system can adjust the model of the jack and the oil pump according to the concrete blocks of different sizes and weights, and modify the size of the top pit; the walking system is firm and reliable, and has a large bearing capacity; the track system is flexible and firm, suitable for different terrain conditions, and can store concrete blocks in any location. It can save a lot of labor costs and time costs, and has a wide range of applications, large adjustment space, and high economic benefits.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564972A (en) * | 2021-08-10 | 2021-10-29 | 中建五局土木工程有限公司 | PC track beam rapid turnover system and construction method thereof |
| CN114559407A (en) * | 2022-03-24 | 2022-05-31 | 湖南新鼎住宅工业有限公司 | Intelligent platform base hydraulic pressure synchronous jacking assembly quality |
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2019
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113564972A (en) * | 2021-08-10 | 2021-10-29 | 中建五局土木工程有限公司 | PC track beam rapid turnover system and construction method thereof |
| CN114559407A (en) * | 2022-03-24 | 2022-05-31 | 湖南新鼎住宅工业有限公司 | Intelligent platform base hydraulic pressure synchronous jacking assembly quality |
| CN114559407B (en) * | 2022-03-24 | 2024-04-12 | 湖南新鼎住宅工业有限公司 | Intelligent platform base hydraulic synchronous jacking assembly device |
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