CN211498144U

CN211498144U - Efficient dyeing device for woolen sweater ready-made clothes

Info

Publication number: CN211498144U
Application number: CN201921897733.4U
Authority: CN
Inventors: 王珂
Original assignee: Anhui Jingxiu Textile Co ltd
Current assignee: Anhui Jingxiu Textile Co ltd
Priority date: 2019-11-06
Filing date: 2019-11-06
Publication date: 2020-09-15
Anticipated expiration: 2029-11-06

Abstract

The utility model relates to the technical field of woolen sweater production equipment, in particular to a high-efficiency dyeing device for woolen sweater ready-made clothes, which comprises a chain conveyor and a dyeing box, wherein the upper ends of the left and right side surfaces of the dyeing box are respectively provided with an inlet and an outlet, the chain conveyor runs through the inside of the dyeing box through the inlet and the outlet, the chain conveyor positioned in the dyeing box is divided into a descending section, a horizontal section and an ascending section, a dyeing tank is arranged on the bottom wall of the dyeing box under the horizontal section, the bottom wall of the dyeing tank is provided with a resistance heating wire, and the chain conveyor is provided with a plurality of rotary dyeing mechanisms with equal length; the utility model discloses when dyeing the woollen sweater ready-made clothes, through the streamlined operation, greatly improved its dyeing efficiency, make the woollen sweater of submergence in the dye vat rotate through rotatory dyeing mechanism moreover for dyeing more abundant, even, the woollen sweater quality of dyeing is better.

Description

Efficient dyeing device for woolen sweater ready-made clothes

Technical Field

The utility model relates to a woollen sweater production facility technical field, concretely relates to high-efficient dyeing apparatus of woollen sweater ready-made clothes.

Background

Woolen sweater clothes are commonly called sweater clothes, also called wool knitted clothes, and are knitted clothes woven by wool yarns or wool type chemical fiber yarns. Traditional woollen sweater dyeing technology is in putting into the dyeing jar with the woollen sweater of textile goods, then heats the dye liquor temperature in the dyeing jar and to 100~102 ℃ aftertreatment 2~3 minutes, takes out it from the dyeing jar again after dyeing finishes, and its dyeing inefficiency appears the phenomenon of knoing easily between the woollen sweater of dyeing process moreover, has increased follow-up staff's work load.

The utility model with the patent number of CN205295693U discloses a woolen sweater dyeing machine, which comprises a frame, wherein a rotary drum is arranged on the frame, the outer part of the rotary drum is coated with a layer of outer shell, a power mechanism in transmission connection with the rotary drum is arranged on the frame, and a dye atomization mechanism, an air pressure balance mechanism and a steam heating mechanism are arranged on the frame; two main baffles are arranged on the inner wall of the rotary drum at intervals, an auxiliary baffle is arranged between the adjacent main baffles, and one or more radial deflector rods are arranged on the radial end surface of each main baffle; a feeding door is arranged on the rotary drum and the outer shell between one group of adjacent main baffles and auxiliary baffles; the utility model discloses a though dye through atomizing the back with the dyestuff, its dyeing efficiency is still lower, reduces the output of enterprise, and the not enough of phenomenon of knoing appears easily in its dyeing process moreover does not obtain solving. Therefore, aiming at the defects of the existing woolen sweater dyeing machine, the invention provides a device which is not easy to knot and has higher dyeing efficiency, and the technical problem to be solved is solved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that a high-efficient dyeing apparatus of woollen sweater ready-made clothes has been designed, through chain conveyor realization streamlined dyeing, greatly improves the dyeing efficiency of woollen sweater ready-made clothes, makes the woollen sweater ready-made clothes rotate in the dye vat through the rotation effect of rotating the case moreover and has improved its dyeing effect, has effectively solved the problem of knoing that traditional dye vat dyeing leads to simultaneously.

The utility model discloses a realize through following technical scheme:

a high-efficiency dyeing device for woolen sweater ready-made clothes comprises a chain conveyor and a dyeing box, wherein the upper ends of the left side surface and the right side surface of the dyeing box are respectively provided with an inlet and an outlet, the chain conveyor penetrates through the inside of the dyeing box through the inlet and the outlet, the chain conveyor positioned in the dyeing box is divided into a descending section, a horizontal section and an ascending section, a dyeing tank is arranged on the bottom wall of the dyeing box under the horizontal section, and a resistance heating wire is arranged on the bottom wall of the dyeing tank;

the chain conveyor is provided with a plurality of rotary dyeing mechanisms with equal length, each rotary dyeing mechanism comprises a connecting block fixedly connected with the chain conveyor, a rotating box and a ready-made clothes hanger, the upper surface of the rotating box is fixedly connected with the connecting block, a horizontal conical gear and a vertical conical gear are arranged in the rotating box, the horizontal conical gear and the vertical conical gear are meshed with each other, the horizontal conical gear is connected with a vertical rotating shaft, the ready-made clothes hanger is connected with the lower end of the vertical rotating shaft, the vertical conical gear is connected with a horizontal rotating shaft, the right end of the horizontal rotating shaft is connected with a turntable, a plurality of shifting rods are arranged on the circumferential side surface of the turntable, a horizontal plate is fixed on the front side surface of the dyeing box, an air cylinder is fixed on the horizontal plate, a piston rod of the air cylinder penetrates through the dyeing box to enter the interior, and a fixing plate is connected on the inner wall of the, a sliding groove is formed in the upper surface of the fixing plate, a pushing seat is arranged in the sliding groove, the end part of a piston rod of the air cylinder is fixedly connected with the pushing seat, a motor is fixed on the pushing seat, a gear transmission box is fixed on the pushing seat on the left side of the motor, an output shaft of the motor is connected with the gear transmission box, each output shaft on the gear transmission box is connected with a disc corresponding to the turntable on the horizontal section, and the side surface of the disc close to one side of the turntable is connected with a plurality of poking rods;

be provided with the PLC control box on the outside box of dyeing case, every the same quantity be provided with infrared emitter on the rotation case left surface, be located be provided with infrared receiver on the dyeing case left side inner wall of horizontal segment initial end, infrared receiver is connected with the signal input part of PLC control box.

As a further improvement of the scheme, the ready-made clothes hanger comprises a vertical sliding rod, two first movable rods and two second movable rods, the upper ends of the two first movable rods are rotatably connected with the upper end of the vertical sliding rod, a sliding ring is sleeved at the lower end of the vertical sliding rod, the lower ends of the two second movable rods are rotatably connected with the sliding ring, the lower end of the first movable rod is rotatably connected with the upper end of the second movable rod, a clamping block clamped with the sliding ring is arranged in the middle of the vertical sliding rod, and a woolen sweater to be dyed can be conveniently sleeved on the ready-made clothes hanger through the special design of the ready-made clothes hanger and can be quickly unfolded, so that dyeing is faster.

As a further improvement of the scheme, the anti-falling hook is arranged on the outer side face of the upper end of the second movable rod, so that the woolen sweater can be prevented from falling off in the rotary dyeing process.

As a further improvement of the scheme, waste liquid receiving grooves are formed in the two sides of the dyeing groove, the front end of each waste liquid receiving groove is connected with a discharge pipe, a valve is arranged on each discharge pipe, dye liquid splashed in the dyeing process can be received and then discharged, and the dye box is prevented from being corroded by dye.

As a further improvement of the scheme, the inner wall of the dyeing tank is provided with the temperature sensor, the temperature sensor is connected with the signal input end of the PLC control box, and the temperature of the dye in the dyeing tank can be controlled at constant temperature through the temperature sensor, so that the temperature of the dye in the dyeing tank is always kept at 100-102 ℃, and the dyeing effect is improved.

Has the advantages that:

(1) compared with the prior art, the utility model has the advantages that the woolen sweater hung on the ready-made clothes hanger is conveyed to the dyeing tank through the chain conveyor for dyeing, thereby realizing streamlined operation, greatly improving dyeing efficiency and increasing enterprise yield;

(2) the utility model can rotate the ready-made clothes hanging rack suspended on the horizontal section under the action of the motor, the cylinder, the gear transmission case and other parts through the design of the rotary dyeing mechanism, so that the dyeing solution can fully dye the woolen sweater, and the dyeing effect is better;

(3) the utility model has the advantages that through the special design of the ready-made clothes hanging rack, the dye liquor can be soaked more uniformly in the rotary dyeing process, and the knotting condition of the traditional dye vat dyeing can not occur; and then, the dyeing process can be automatically controlled under the action of the PLC control box, the temperature sensor, the infrared emitter and the infrared receiver, so that the labor capacity of operators is reduced, and the practicability is high.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural view of a front view plane of the present invention;

fig. 2 is a schematic view of the front view internal plane structure of the present invention;

FIG. 3 is a schematic view of the internal plane structure of the rotating box of the present invention;

fig. 4 is a left-side view schematic view of the internal plane structure of the present invention;

fig. 5 is a top view of the fixing plate, the pushing base, the motor and other components of the present invention;

fig. 6 is a schematic view of the front plane structure of the ready-made clothes hanger of the present invention.

Wherein, 1-chain conveying, 101-descending section, 102-horizontal section, and 103-ascending section;

2-dyeing box, 3-dyeing tank, 4-resistance heating;

5-a rotary dyeing mechanism, 510-a connecting block, 520-a rotating box and 530-a ready-made clothes hanger;

521-a horizontal bevel gear, 522-a vertical bevel gear, 523-a vertical rotating shaft, 524-a horizontal rotating shaft, 525-a rotary disc, 526-a steering rod, 531-a vertical sliding rod, 532-a first movable rod, 533-a second movable rod, 534-a slip ring, 535-a fixture block and 536-an anti-drop hook;

6-horizontal plate, 7-air cylinder, 8-fixed plate, 9-pushing seat, 10-motor, 11-gear transmission box, 12-disc, 13-poke rod, 14-PLC control box, 15-infrared emitter, 16-infrared receiver, 17-valve, 18-temperature sensor, 19-calandria, 20-waste liquid receiving tank.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the invention and its embodiments, and are not intended to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in the present invention can be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1-6, the efficient dyeing device for the woolen sweater ready-made clothes comprises a chain conveyor 1 and a dyeing box 2, wherein the upper ends of the left side surface and the right side surface of the dyeing box 2 are respectively provided with an inlet and an outlet (the inlet and the outlet are not marked in the drawing), and the chain conveyor 1 penetrates through the inside of the dyeing box 2 through the inlet and the outlet. The chain conveying 1 machine positioned inside the dyeing box 2 is divided into a descending section 101, a horizontal section 102 and an ascending section 103, wherein the descending section 101 corresponds to an inlet, the ascending section 103 corresponds to an outlet, a dyeing tank 3 is arranged on the bottom wall of the dyeing box 2 right below the horizontal section 102, and a resistance heating wire 4 is arranged on the bottom wall of the dyeing tank 3.

The chain conveyor 1 is provided with a rotary dyeing mechanism 5 at intervals of the same length, wherein the rotary dyeing mechanism 5 comprises a connecting block 510 fixedly connected with the chain conveyor 1, a rotary box 520 and a ready-made clothes hanger 530, the upper surface of the rotary box 520 is fixedly connected with the connecting block 510, a horizontal bevel gear 521 and a vertical bevel gear 522 are provided inside the rotation box 520, and the horizontal bevel gear 521 and the vertical bevel gear 522 are engaged with each other, the horizontal conical gear 521 is connected with a vertical rotating shaft 523, the lower end of the vertical rotating shaft 523 extends out of the bottom wall of the rotating box 520, the ready-made clothes hanger 530 is connected with the lower end of the vertical rotating shaft 523, the vertical conical gear 522 is connected with a horizontal rotating shaft 524, the right end of the horizontal rotating shaft 524 extends out of the right side wall of the rotating box 520, and a rotary disc 525 is connected to the rightmost end of the horizontal rotary shaft 524, and a plurality of steering rods 526 are arranged on the circumferential side surface of the rotary disc 525.

The front side of the dyeing box 2 is fixed with a horizontal plate 6, the horizontal plate 6 is fixed with a cylinder 7, a piston rod of the cylinder 7 passes through the front side of the dyeing box 2 to enter the dyeing box, the inner wall of the dyeing box 2 at the same level position of the horizontal section 102 is connected with a fixed plate 8, the upper surface of the fixed plate 8 is provided with a chute (not marked in the figure), a pushing seat 9 is arranged in the chute, and the end part of the piston rod of the cylinder 7 is fixedly connected with the pushing seat 9. A motor 10 is fixed on the pushing seat 9, a gear transmission case 11 is fixed on the pushing seat 9 on the left side of the motor 10, an output shaft of the motor 10 is connected with the gear transmission case 11, the gear transmission case 11 is provided with a plurality of output shafts, each output shaft is connected with a disc 12, the discs 12 correspond to the rotary discs 525 on the horizontal section 102 respectively, and a plurality of poking rods 13 are connected on the side surface close to one side of the rotary discs 525.

Meanwhile, a PLC control box 14 is arranged on the outer box body of the dyeing box 2, infrared emitters 15 are arranged on the left side surface of the rotating boxes 520 at intervals of the same number, an infrared receiver 16 corresponding to the infrared emitters is arranged on the left inner wall of the dyeing box 2 at the initial end of the horizontal section 102, and the infrared receiver 16 is connected with the signal input end of the PLC control box 14.

The garment hanger 530 in this embodiment is specially designed, and includes a vertical slide bar 531, two first movable bars 532, and two second movable bars 533, wherein the upper ends of the two first movable bars 532 are rotatably connected to the upper end of the vertical slide bar 531, the lower end of the vertical slide bar 531 is sleeved with a slip ring 534, the lower ends of the two second movable bars 533 are rotatably connected to the slip ring 534, the lower end of the first movable bar 532 is rotatably connected to the upper end of the second movable bar 532, and a fixture block 535 engaged with the slip ring is disposed in the middle of the vertical slide bar 531. In addition, an anti-drop hook 536 is further provided on an outer side surface of an upper end of the second movable rod 533.

In addition, waste liquid receiving grooves 20 are formed on both sides of the dyeing tank 3, a discharge pipe 19 is connected to the front end of the waste liquid receiving groove 20, and a valve 17 for control is provided on the discharge pipe 19. Finally, a temperature sensor 18 is arranged on the inner wall of the dyeing tank 3, and the temperature sensor 18 is connected with the signal input end of the PLC control box 14.

One specific implementation application of this embodiment:

the utility model discloses when dyeing the woollen sweater ready-made clothes, the operation personnel carry out the material loading in the one end of keeping away from dyeing case 2, and its operating procedure is: the woolen sweater is sleeved on a vertical sliding rod 531, then the sliding ring 534 is manually pushed upwards to a fixture block 535, the sliding ring 534 is fixed, at the moment, the ready-made clothes hanger 530 can effectively unfold and fix the woolen sweater, then the ready-made clothes hanger is conveyed to the inside of the dyeing box 2 along with the chain conveyor 1, and the woolen sweater is completely immersed in the dye liquor in the dyeing bath 3, wherein every four rotary dyeing mechanisms 5 form a group, when the last rotary dyeing mechanism 5 of each group is conveyed to the initial end of the horizontal section 102, a signal sent out on the rotary box 520 is received by the infrared receiver 16, then the signal is transmitted to the PLC control box 14, the PLC control box stops the operation of the chain conveyor 1 firstly, then controls the piston rod of the cylinder 7 to extend to enable the pushing seat 9 to approach the horizontal section 102, stops when the poking rod 13 is inserted between the poking rods 526 in a staggered manner, then controls the motor 10 to rotate, and the output shaft on the gear transmission box, the disc 12 is made to rotate, the rotating disc 525 is driven to rotate, the ready-made clothes hanging frame 530 is made to rotate through the action between the horizontal bevel gear 521 and the vertical bevel gear 522, the PLC control box 14 controls the motor 10 to stop after the woolen sweater on the ready-made clothes hanging frame 530 is fully dyed in the dyeing tank 3 for 2-3 min, the piston rod of the air cylinder 7 is shortened, and finally the chain conveyor 1 is controlled to continuously operate to transport the set of four rotary dyeing mechanisms 5 out.

The utility model discloses when dyeing the woollen sweater ready-made clothes, through the streamlined operation, greatly improved its dyeing efficiency, make the woollen sweater of submergence in dyeing bath 3 rotate through 5 mechanisms of rotatory dyeing mechanism moreover for dyeing more abundant, even, the woollen sweater quality of dyeing is better.

The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a high-efficient dyeing apparatus of woollen sweater ready-made clothes, includes chain conveyor and dyeing case, import and export have been seted up respectively to the left and right sides face upper end of dyeing case, chain conveyor runs through the inside setting of dyeing case through import and export, its characterized in that: the chain conveyor positioned in the dyeing box is divided into a descending section, a horizontal section and an ascending section, a dyeing tank is arranged on the bottom wall of the dyeing box right below the horizontal section, and a resistance heating wire is arranged on the bottom wall of the dyeing tank;

2. The efficient dyeing device for the woolen sweater ready-made clothes according to claim 1 is characterized in that: the ready-made clothes hanger comprises a vertical sliding rod, two first movable rods and two second movable rods, wherein the upper ends of the first movable rods are rotatably connected with the upper ends of the vertical sliding rod, a sliding ring is sleeved at the lower end of the vertical sliding rod, the lower ends of the second movable rods are rotatably connected with the sliding ring, the lower end of each first movable rod is rotatably connected with the upper end of the corresponding second movable rod, and a clamping block clamped with the sliding ring is arranged in the middle of the vertical sliding rod.

3. The efficient dyeing device for the woolen sweater ready-made clothes according to claim 2 is characterized in that: and an anti-falling hook is arranged on the outer side surface of the upper end of the second movable rod.

4. The efficient dyeing device for the woolen sweater ready-made clothes according to claim 1 is characterized in that: and waste liquid receiving grooves are formed in two sides of the dyeing groove, the front ends of the waste liquid receiving grooves are connected with a discharge pipe, and a valve is arranged on the discharge pipe.

5. The efficient dyeing device for the woolen sweater ready-made clothes according to claim 1 is characterized in that: be provided with temperature sensor on the inner wall of dyeing tank, temperature sensor is connected with the signal input part of PLC control box.