CN211495288U - Tobacco fermentation storage and transportation cabin - Google Patents
Tobacco fermentation storage and transportation cabin Download PDFInfo
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- CN211495288U CN211495288U CN201921538994.7U CN201921538994U CN211495288U CN 211495288 U CN211495288 U CN 211495288U CN 201921538994 U CN201921538994 U CN 201921538994U CN 211495288 U CN211495288 U CN 211495288U
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Abstract
The utility model provides a tobacco fermentation storage and transportation cabin, which is internally provided with a heating device, and comprises a heating water tank and a serpentine heating pipe, wherein the water inlet end and the water outlet end of the serpentine heating pipe are both communicated with the heating water tank, and at least part of the serpentine heating pipe is tightly attached to the inner wall of the cabin body and is arranged around the cabin body; humidification device, including humidification water tank, atomizer and spray tube, the atomizer is with the water atomization in the humidification water tank and pass through the spray tube is derived the spraying, just the inner wall of the cabin body sets up evenly distributed's the hole of advancing fog, the spray tube passes through advance the hole of fog to the internal portion of cabin carries the spraying. The utility model provides a tobacco fermentation warehousing and transportation cabin through the serpentine heating pipe that sets up around internal wall of cabin to and get into the fog of internal portion of cabin in the fog hole that advances from evenly distributed, all make the tobacco material on the multilayer conveyer belt be heated and wet more evenly, improved the fermentation efficiency and the fermentation quality of internal space utilization of cabin and tobacco material.
Description
Technical Field
The utility model relates to a tobacco production equipment technical field especially relates to a tobacco fermentation warehousing and transportation cabin.
Background
In the tobacco processing industry, the storage cabinet is important tobacco storage and fermentation equipment, can balance the requirements of tobacco flakes, cut tobacco and cut stems in each process, needs to keep specific temperature and humidity in the relieving process, reduces the loss of additives and has a dustproof effect.
At present, in the cigarette processing process of domestic cigarette enterprises, the shred making storage equipment adopts a reciprocating type shred storage cabinet, and has the functions of uniformly blending tobacco leaves or stems, permeating essence and spice, balancing moisture and temperature and accelerating production, but along with the continuous development of a shred making process, the requirements on the control precision of two key indexes of moisture and temperature in the shred making process are higher and higher, and the traditional reciprocating type shred storage cabinet can not meet the continuously improved process requirements on moisture and temperature balance.
The prior art provides a plurality of tobacco shred storage cabinets capable of regulating and controlling temperature and humidity, and a trolley or a conveyer belt which is propelled along the length direction of a cabinet body is arranged in the cabinets to assist feeding. However, the existing tobacco fermentation and tobacco shred storage cabinet often has the following problems: 1. only a single-layer conveying belt can be placed in the cabinet, but the tobacco material has certain requirements on height, so the capacity is smaller; 2. the fixed point sets up temperature and humidity control device, makes the tobacco material of arranging in wherein be heated and receive wet inhomogeneous, especially when placing multilayer tobacco material in storing up the silk cabinet, the material temperature humidity that is in the intermediate position all can not satisfy the standard, and fermentation efficiency descends, and increases the volume of heating and humidifying, and the tobacco material that will cause to be close to temperature and humidity control device is heated and is received wet too much, greatly reduced fermentation effect.
In the existing literature, CN205023527U provides a mobile temperature and humidity adjustment storage cabinet for the tobacco industry, which is internally provided with a conveyor belt for placing and transporting materials, but the conveyor belt of the scheme needs to extend to the outer side of the temperature and humidity adjustment cabinet, and the fermentation effect of tobacco materials under a non-sealed condition is poor; CN207452128U provides a constant temperature fermentation chamber, which has a certain depth and causes very inconvenient placement of materials; CN20114292Y provides a multifunctional tobacco moisture balancing cabinet, which has a built-in multi-layer conveyor belt and can store materials besides transportable materials, but its heating and humidifying components are located at the corners of the cabinet body, and the multi-layer tobacco materials are heated and humidified very unevenly.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem that tobacco materials are heated and wet unevenly in the current tobacco shred storage cabinet, the utility model provides a tobacco fermentation warehousing and transportation cabin, include:
the top of the cabin body is provided with a feeding hole, and the bottom of the cabin body is provided with a discharging hole; the cabin body is internally provided with material conveying belts which are arranged in a layered and staggered manner, one end of each material conveying belt is set to be a material receiving end, the other end of each material conveying belt is set to be a material blanking end, and the conveying directions of the adjacent material conveying belts are opposite; the blanking end of the material conveying belt close to the bottom of the cabin body is arranged corresponding to the discharge hole; the heating device comprises a heating water tank and a serpentine heating pipe, wherein a water inlet end and a water outlet end of the serpentine heating pipe are both communicated with the heating water tank, and at least part of the serpentine heating pipe is tightly attached to the inner wall of the cabin body and arranged around the cabin body; humidification device, including humidification water tank, atomizer and spray tube, the atomizer is with the water atomization in the humidification water tank and pass through the spray tube is derived the spraying, just the inner wall of the cabin body sets up evenly distributed's the hole of advancing fog, the spray tube passes through advance the hole of fog to the internal portion of cabin carries the spraying.
The snakelike heating pipe arranged around the cabin body can enable the tobacco materials in the cabin body to be heated more uniformly; the evenly distributed fog inlet holes enable the atomized liquid drops to be evenly dispersed into the cabin body, so that the humidity of all positions in the cabin body is kept balanced and the humidity is evenly humidified.
Further, the serpentine heating pipe is parallel to the central axis of the cabin body, so that all parts in the cabin body are heated more uniformly.
Furthermore, the heating device also comprises a water pump arranged on the serpentine heating pipe, and the water pump can provide power for water circulation in the heating device.
Further, heating element and first temperature sensor still are equipped with to heating water tank inside. Preferably, the heating temperature in the heating water tank is adjustable, and the heating element starts heating when the first temperature sensor detects that the water temperature is lower than a preset temperature.
Further, a low-level water gauge is arranged inside the humidification water tank. The atomizer damage caused by too small water amount in the humidification water tank can be avoided by the arrangement of the low-level water level meter.
Further, the atomizer is an ultrasonic atomizer. The diameter of the fog drops generated by the ultrasonic wave is far smaller than that of the fog drops generated by water pressurization and atomization, so that the humidity environment of the fermentation chamber can be kept more uniformly, and the material is prevented from being excessively soaked by water stains.
Further, the top of the cabin body is also provided with a humidity sensor and a second temperature sensor so as to monitor the temperature and humidity inside the cabin body.
Furthermore, a detachable travel switch is further arranged at the blanking end of the material conveying belt close to the bottom of the cabin body. When the tobacco materials are conveyed from the feeding hole to the discharging hole, the travel switch is triggered to enable the conveying belt to stop rotating, so that the tobacco materials are prevented from rolling off from the conveying belt, and the fermentation storage and transportation cabin can play a role in storage and fermentation. And when the tobacco materials need to be discharged, the travel switch is detached, and then the container bearing the tobacco materials is directly placed at the discharge port, so that the tobacco materials can be discharged.
Further, the feed inlet with the discharge gate all is equipped with the visual window that is used for sealing, the visual window with the cabin body is articulated. The fermentation condition of the tobacco materials in the cabin body is visual by arranging the visual window, so that the fermentation quality is convenient to monitor.
Further, the device also comprises a control system which is used for controlling the operation of the heating device, the humidifying device and the material conveying belt. Preferably, a control panel is further arranged on the outer side of the cabin body, the temperature and the humidity in the cabin body can be preset and displayed, or switches of all devices are arranged, and the operation of the heating device, the humidifying device and the material conveying belt is manually controlled.
Optionally, a distributed centralized control system is formed by the PLC, the CANBus or RS-485 bus network and the master control device, and can perform field operation on each sensor, equipment and device of the fermentation cabin system in a manual mode, and also perform related remote measurement and remote control operation by receiving instructions of the master control system in an online state, so as to ensure that each equipment of the system operates normally.
Optionally, the inner wall of the cabin and each electrical component are made of a material resistant to high temperature and high humidity, such as stainless steel.
Optionally, the conveying belts may be arranged side by side, preferably in two rows, to save space and improve the utilization rate of space.
Alternatively, the number of layers of conveyor belts may be 2-8 layers, preferably 4 layers.
Optionally, the heat of the serpentine heating tube can be set by controlling the temperature and flow rate of the water in the tube, preferably by using high flow and low intensity heat transfer.
Optionally, the tobacco material may be tobacco leaves, cut tobacco and cut stems.
Through the utility model discloses following beneficial effect can be brought:
the utility model provides a tobacco fermentation warehousing and transportation cabin, through setting up heating device and humidification device to the temperature and humidity of the tobacco material wherein of placing in control regulation, wherein around the serpentine heating pipe that internal wall of cabin set up to and get into the fog of internal portion of cabin in the fog hole that advances from evenly distributed, all make the tobacco material on the multilayer conveyer belt be heated and wet more evenly, when improving internal space utilization in cabin, can also improve the fermentation efficiency and the fermentation quality of tobacco material.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a schematic view of the internal structure of a tobacco fermentation storage and transportation tank;
FIG. 2 is a schematic view of a temperature and humidity circulating device of a tobacco fermentation storage and transportation cabin;
in the figure: 1. a cabin body; 2. a feed inlet; 3. a discharge port; 4. a material conveying belt; 5. heating the water tank; 6. a serpentine heating tube; 7. a heating member; 8. a first temperature sensor; 9. a water pump; 10. a humidifying water tank; 11. an atomizer; 12. a spray tube; 13. a mist inlet hole; 14. a low level water gauge; 15. a humidity sensor; 16. a second temperature sensor; 17. a travel switch.
Detailed Description
In order to more clearly explain the overall concept of the present invention, the following detailed description is given by way of example in conjunction with the accompanying drawings.
It should be noted that in the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those specifically described herein, and thus the scope of the present invention is not limited by the specific embodiments disclosed below.
In addition, in the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; either directly or indirectly through intervening media, either internally or in any other relationship. However, the direct connection means that the two bodies are not connected to each other by the intermediate structure but connected to each other by the connecting structure to form a whole. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present application, unless expressly stated or limited otherwise, the first feature may be directly on or directly under the second feature or indirectly via intermediate members. In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The embodiment of the utility model provides a can make the tobacco material of arranging in wherein be heated and receive wet more even tobacco fermentation warehousing and transportation cabin.
Fig. 1 shows a schematic diagram of the internal structure of the embodiment, and the device comprises: the capsule body 1, wherein the capsule body 1 can be cuboid or cylindrical, and the inside has bigger for warehousing and transportation tobacco material. Wherein, the top of the cabin body 1 is provided with a feeding hole 2, and the bottom is provided with a discharging hole 3. The cabin body 1 is internally provided with material conveying belts 4 which are arranged in a layered and staggered manner, one ends of the material conveying belts 4 are arranged to be material receiving ends, the other ends of the material conveying belts are arranged to be blanking ends, and the conveying directions of the adjacent material conveying belts 4 are opposite. The blanking end of the material conveyer belt 4 close to the bottom of the cabin body 1 is arranged corresponding to the discharge port 3.
Wherein, the blanking end of the material conveying belt 4 close to the bottom of the cabin body 1 is also provided with a detachable travel switch 17. When the tobacco materials are conveyed from the feed inlet 2 to the discharge outlet 3, the travel switch 17 is triggered to prevent the material conveyer belt 4 from rotating, so that the tobacco materials are prevented from rolling off from the material conveyer belt 4, and the fermentation storage and transportation cabin can play a role in storage and fermentation. When the tobacco materials need to be discharged, the travel switch 17 is detached, and then the container bearing the tobacco materials is directly placed at the discharge port 3, and the tobacco materials are discharged.
In one embodiment, the conveyor belt 2 may be 2-8 layers, preferably 4 layers. In another embodiment, the conveyor belts 2 may be arranged side by side, preferably in double rows, to save space and improve space utilization.
In a preferred embodiment, the top of the cabin 1 is further provided with a humidity sensor 15 and a second temperature sensor 16 to monitor the temperature and humidity inside the cabin 1. In addition, feed inlet 2 and discharge gate 3 all are equipped with the visual window that is used for sealing, and wherein the visual window is articulated with the cabin body 1, makes the fermentation condition of tobacco material visual in the cabin body through setting up the visual window, is convenient for monitor fermentation quality.
The tobacco fermentation cabin provided by the embodiment further comprises a heating device and a humidifying device, as shown in fig. 2. Wherein, heating device includes heating water tank 5 and serpentine heating pipe 6, and the end of intaking and the play water end of serpentine heating pipe 6 all communicate with heating water tank 5, and at least some serpentine heating pipe 6 hug closely 1 inner walls of the cabin body and encircle the setting of the cabin body 1.
Wherein, the serpentine heating pipe 6 arranged around the chamber body 1 can ensure that the tobacco material arranged inside the chamber body 1 is heated more uniformly. Preferably, the serpentine heating pipe 6 is parallel to the central axis of the cabin 1, so as to further make the interior of the cabin heated more uniformly. In addition, the heating device also comprises a water pump 9 arranged on the serpentine heating pipe 6, and the water pump 9 can provide power for water circulation in the heating device.
The heating water tank 5 is also provided with a heating element 7 and a first temperature sensor 8 inside. Preferably, the heating temperature in the heating water tank 5 is adjustable, and the heating element 7 is turned on to start heating when the first temperature sensor 8 detects that the temperature of the water is lower than a preset temperature. More preferably, the heat level of the serpentine heating tube can be set by controlling the temperature and flow rate of the water in the tube, preferably with high flow rates and low intensity heat transfer.
In the embodiment shown in fig. 2, the tobacco fermentation storage and transportation cabin further comprises a humidifying device, which comprises a humidifying water tank 10, an atomizer 11 and a spray pipe 12, wherein the atomizer 11 atomizes water in the humidifying water tank 10 and guides the spray out through the spray pipe 12, the inner wall of the cabin body 1 is provided with uniformly distributed mist inlet holes 13, and the spray pipe 12 conveys the spray into the cabin body 1 through the mist inlet holes 13. The uniformly distributed mist inlet holes 13 uniformly disperse the atomized droplets into the cabin 1, so that the humidity of each part in the cabin is kept balanced and the humidity is uniformly humidified.
In the preferred embodiment, a low level gauge 14 is provided inside the humidification water tank 10. The low level gauge 14 prevents the atomizer 11 from being damaged due to an excessively small amount of water in the humidification water tank 10. More preferably, the atomizer 11 is an ultrasonic atomizer. The diameter of the fog drops generated by the ultrasonic wave is far smaller than that of the fog drops generated by water pressurization and atomization, so that the humidity environment of the fermentation chamber can be kept more uniformly, and the material is prevented from being excessively soaked by water stains.
Wherein, the inner wall of the cabin body and each electric component are made of materials which are resistant to high temperature and high humidity environment, such as stainless steel.
In addition, the tobacco fermentation transportation cabin also comprises a control system which is used for controlling the operation of the heating device, the humidifying device and the material conveying belt 4. Preferably, a control panel is further arranged outside the cabin 1, and the temperature and humidity in the cabin can be preset and displayed, or switches of all devices are arranged, and the operation of the heating device, the humidifying device and the material conveying belt 4 is controlled manually. In one embodiment, a distributed centralized control system can be formed by a PLC, a CANBus or RS-485 bus network and a main control device, and can be used for carrying out field operation on each sensor, equipment and device of the fermentation cabin system in a manual mode and carrying out related remote measurement and remote control operation by receiving instructions of the main control system in an online state so as to ensure that each equipment of the system runs normally.
Wherein, the tobacco material in this application can be tobacco leaf, pipe tobacco, stalk silk. In one embodiment, the incoming tobacco material has a moisture content of 11-12%, and the fermentation temperature in the tobacco fermentation transport chamber is 40-60 deg.C, relative humidity is 70-100%, and fermentation time is 32-96 hr.
The working principle and the using method of the tobacco fermentation transport cabin are as follows:
the heating device and the humidifying device are started through the control system, the interior of the cabin body 1 is preheated and prewetted, and the arrangement of the serpentine heating pipe 5 and the uniformly distributed fog inlet holes 13 enable the interior of the cabin body 1 to be uniformly heated and wetted. And opening the visible window at the feed inlet 2, opening the material conveyer belt 4, and feeding the cabin body 1 from the feed inlet 2. Because the direction of delivery of adjacent material conveyer belt 4 is opposite, consequently the tobacco material that gets into in the cabin body 1 falls to next layer material conveyer belt 4 after carrying to the blanking end from the material receiving end of material conveyer belt 4, and the blanking end of material conveyer belt 4 that is close to discharge gate 3 is carried to last layer, triggers travel switch 17 and causes material conveyer belt 4 stall, and the tobacco material has evenly been arranged in on each layer material conveyer belt 4 this moment, closes the visual window of feed inlet 2 department and can ferment. After the fermentation of the tobacco materials is completed, the discharge port 3 is opened, a receiving container such as a trolley is placed at the discharge port 3, the travel switch 17 is detached, the material conveying belts 4 are opened to convey and operate, and the tobacco materials on each layer of the material conveying belts 4 can fall into the receiving container.
To sum up, the utility model provides a tobacco fermentation warehousing and transportation cabin, through setting up heating device and humidification device to the temperature and the humidity of the tobacco material wherein of placing in control and adjust, wherein center on the snakelike heating pipe that internal wall of cabin set up to and get into the fog of internal portion of cabin in the fog hole that advances from evenly distributed, all make the tobacco material on the multilayer conveyer belt be heated and wet more evenly, when improving internal space utilization in cabin, can also improve the fermentation efficiency and the fermentation quality of tobacco material.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. A tobacco fermentation storage and transportation cabin is characterized by comprising:
the device comprises a cabin body (1), wherein a feed inlet (2) is formed in the top of the cabin body (1), and a discharge outlet (3) is formed in the bottom of the cabin body; the cabin body (1) is internally provided with material conveying belts (4) which are arranged in a layered and staggered manner, one end of each material conveying belt (4) is set to be a material receiving end, the other end of each material conveying belt is set to be a material blanking end, and the conveying directions of the adjacent material conveying belts (4) are opposite; the blanking end of the material conveying belt (4) close to the bottom of the cabin body (1) is arranged corresponding to the discharge hole (3);
the heating device comprises a heating water tank (5) and a serpentine heating pipe (6), wherein a water inlet end and a water outlet end of the serpentine heating pipe (6) are both communicated with the heating water tank (5), and at least part of the serpentine heating pipe (6) is tightly attached to the inner wall of the cabin body (1) and is arranged around the cabin body (1);
humidification device, including humidification water tank (10), atomizer (11) and spray tube (12), atomizer (11) will water atomization in humidification water tank (10) is passed through spray tube (12) are derived the spraying, just the inner wall of the cabin body (1) sets up evenly distributed's the hole of advancing fog (13), spray tube (12) pass through advance fog hole (13) to the inside spraying that carries of the cabin body (1).
2. The tobacco fermentation storage and transportation tank of claim 1, wherein the serpentine heating pipe (6) is parallel to the central axis of the tank body (1).
3. The tobacco fermentation storage and transportation tank of claim 1, wherein the heating device further comprises a water pump (9) disposed on the serpentine heating pipe (6).
4. The tobacco fermentation storage and transportation cabin according to claim 1, wherein a heating element (7) and a first temperature sensor (8) are further arranged inside the heating water tank (5).
5. The tobacco fermentation storage and transportation tank of claim 1, wherein the humidifying water tank (10) is internally provided with a low level water gauge (14).
6. The tobacco fermentation storage and transportation tank of claim 1, wherein the atomizer (11) is an ultrasonic atomizer.
7. The tobacco fermentation storage and transportation cabin according to claim 1, characterized in that a humidity sensor (15) and a second temperature sensor (16) are further provided at the top of the cabin body (1) to monitor the temperature and humidity inside the cabin body (1).
8. The tobacco fermentation storage and transportation cabin according to claim 1, characterized in that the blanking end of the material conveying belt (4) near the bottom of the cabin body (1) is further provided with a detachable travel switch (17).
9. The tobacco fermentation storage and transportation cabin according to claim 1, wherein the feeding port (2) and the discharging port (3) are provided with visual windows for sealing, and the visual windows are hinged with the cabin body (1).
10. A tobacco fermentation storage and transport module according to any of claims 1 to 9, further comprising a control system for controlling the operation of the heating means, the humidifying means and the material conveyor (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921538994.7U CN211495288U (en) | 2019-09-16 | 2019-09-16 | Tobacco fermentation storage and transportation cabin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921538994.7U CN211495288U (en) | 2019-09-16 | 2019-09-16 | Tobacco fermentation storage and transportation cabin |
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| Publication Number | Publication Date |
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| CN211495288U true CN211495288U (en) | 2020-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921538994.7U Active CN211495288U (en) | 2019-09-16 | 2019-09-16 | Tobacco fermentation storage and transportation cabin |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714645A (en) * | 2022-04-22 | 2022-07-08 | 常州龙骏天纯环保科技有限公司 | PLA straw crystallization device |
| CN115261216A (en) * | 2022-09-28 | 2022-11-01 | 金乡县久红食品有限公司 | Wide-body type container device for preparing black garlic |
-
2019
- 2019-09-16 CN CN201921538994.7U patent/CN211495288U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114714645A (en) * | 2022-04-22 | 2022-07-08 | 常州龙骏天纯环保科技有限公司 | PLA straw crystallization device |
| CN115261216A (en) * | 2022-09-28 | 2022-11-01 | 金乡县久红食品有限公司 | Wide-body type container device for preparing black garlic |
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