CN211492984U - Equipment for rapidly and automatically cooling die - Google Patents
Equipment for rapidly and automatically cooling die Download PDFInfo
- Publication number
- CN211492984U CN211492984U CN201921530922.8U CN201921530922U CN211492984U CN 211492984 U CN211492984 U CN 211492984U CN 201921530922 U CN201921530922 U CN 201921530922U CN 211492984 U CN211492984 U CN 211492984U
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- Prior art keywords
- temperature sensor
- automatic
- nozzle head
- gas nozzle
- roller line
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- 238000001816 cooling Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000000463 material Substances 0.000 abstract description 11
- 238000005057 refrigeration Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 5
- 238000007731 hot pressing Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000013013 elastic material Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Mounting, Exchange, And Manufacturing Of Dies (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The utility model relates to a cooling arrangement technical field, in particular to quick automatically cooling mould's equipment. The utility model discloses a device for fast and automatically cooling a mold, which comprises an automatic roller line 1, a cover 3, a temperature sensor 4 and an air nozzle head 5; the automatic roller line 1 comprises a bracket 11 and a roller 12; the cover 3 and the temperature sensor 4 are respectively arranged on a bracket 11 of the automatic roller line 1; the gas nozzle head 5 is provided at both sides of the inside of the shroud 3. The utility model discloses a temperature detects, automatic quick refrigeration technology etc. has solved the problem that present combined material spare part trade degree of automation is low, relevant technology refrigeration efficiency is low and production efficiency is low, has improved the degree of automation of equipment, the efficiency and the production beat of production combined material product.
Description
Technical Field
The utility model relates to a cooling arrangement technical field, in particular to quick automatically cooling mould's equipment.
Background
In the future, composite products take automobiles and consumers as main development directions, traditional metal and plastic products are replaced, the market scale is huge, the scale exceeds billions of dollars, and the additional value is high, so that the development of related equipment becomes one of hot spots in the composite industry at present. However, related equipment in the field is developed later in China, the starting point is low, most of equipment used in China depends on imports, independent intellectual property rights are lacked, the automation degree of the equipment in the composite material industry is low at present, most production processes need manual manufacturing, multi-process cooperative work is not easy to happen, and therefore production efficiency is low and production cost is high.
The hot-pressing cooling equipment in the current composite material part production line has the following main problems: at present, the automation degree of equipment is low, the cooling time of a die is long, the efficiency is low, the energy consumption is high, the production efficiency is low, a process flow with unified standards is lacked, the multi-process cooperative work is not easy to happen, and the production cost is high.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems of low automation degree of the current composite material and long cooling time of the die after hot pressing, the utility model provides a device for rapidly and automatically cooling the die, which comprises an automatic roller line 1, a cover 3, a temperature sensor 4 and an air nozzle head 5; the automatic roller line 1 comprises a bracket 11 and a roller 12;
the cover 3 and the temperature sensor 4 are respectively arranged on a bracket 11 of the automatic roller line 1; the gas nozzle head 5 is provided at both sides of the inside of the shroud 3.
As a preferable technical solution, the apparatus further comprises a vortex device 6 and a control system 7, wherein the vortex device 6 and the control system 7 are respectively and fixedly connected with the bracket 11 of the automatic roller line 1.
In a preferred embodiment, the gas nozzle head 5 is connected to the swirling device 6 via a line.
As a preferred technical solution, the gas nozzle head 5 and the cover 3 are detachably connected.
As a preferred technical solution, the number of the gas nozzle heads 5 is more than 4.
As a preferred technical solution, the temperature sensor 4 is selected from one of a contact temperature sensor and a non-contact temperature sensor.
As a preferred technical solution, the temperature sensor 4 is an infrared temperature sensor.
Has the advantages that: low to present combined material degree of automation, the long problem of hot pressing back mould cooling time, the utility model provides a quick automatically cooling mould's equipment through temperature detection, automatic quick refrigeration technology etc. has solved the problem that present combined material spare part trade degree of automation is low, relevant technology refrigeration efficiency is low and production efficiency is low, has improved the degree of automation of equipment, the efficiency and the production beat of producing the combined material product.
Drawings
FIG. 1 is a side view of a rapid auto-cooling mold according to example 1;
FIG. 2 is a side view of the rapid auto-cooling mold according to embodiment 2;
FIG. 3 is a front view of the rapid automatic cooling mold according to embodiment 2;
FIG. 4 is a main view of the rapid automatic cooling mold according to the present invention;
the reference numbers in the figures are:
1-automatic roller line, 2-mould, 3-cover, 4-temperature sensor, 5-gas nozzle head, 6-vortex tube, 7-control system, 11-support and 12-roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "end", "front end", "rear end", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed/opened," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In order to achieve the above objects, in one aspect of the present invention, there is provided an apparatus for rapidly and automatically cooling a mold, the apparatus comprising a motorized drum line 1, a cover 3, a temperature sensor 4, a gas nozzle head 5; the automatic roller line 1 comprises a bracket 11 and a roller 12;
the cover 3 and the temperature sensor 4 are respectively arranged on a bracket 11 of the automatic roller line 1; the gas nozzle head 5 is provided at both sides of the inside of the shroud 3.
The rollers 12 are spaced along the upper end surface of the bracket 11.
The automatic roller line 1 is used to realize automatic transfer of molds, and the molds 2 can be rolled to a designated position by placing the molds 2 on rollers 12 to roll.
In a preferred embodiment, the material of the drum 12 is an elastic material. The elastic material has the functions of abrasion resistance and buffering, and can reduce the friction force between the die and the roller 12.
Preferably, the material of the drum 12 is rubber.
As a preferred embodiment, the automatic roller line 1 adopts a power-on roller conveying mode, and the conveying speed is 0-20 m/min.
In the present application, the mold refers to various molds and tools for obtaining a desired product by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping, and the like. The die includes, but is not limited to, blanking die, bending die, drawing die, hole flanging die, hole shrinking die, rolling die, bulging die, shaping die, swaging die, heading die, extrusion die, and forging die.
In a preferred embodiment, a position sensor is mounted on the support 11 of the automatic roller line 1, and when the mold 2 reaches a specified position, the position sensor sends a signal to the control system, and the roller 12 stops rotating, so that the mold reaches the center of the apparatus.
The cover 3 is used for concentrating the cold air in a target area, delaying the outward diffusion of the cold air, realizing the maximum utilization of the cold air and achieving the purpose of rapid cooling.
The material of the cover 3 includes but is not limited to metal material and organic glass material.
In a preferred embodiment, the rapid automatic cooling mold device further comprises a vortex device 6 and a control system 7, wherein the vortex device 6 and the control system 7 are fixedly connected with the bracket 11 of the automatic roller line 1 respectively.
The vortex device 6 is used for converting compressed air (0.4-0.7 Mpa) into low-temperature cold air flow to cool the die 2.
The vortex device 6 comprises a nozzle, a vortex chamber, a separation orifice plate and a cold-hot end pipe. When the airflow rotates at high speed in the vortex device, the airflow is separated into two parts of airflow with unequal total temperature after vortex conversion, and the optimal refrigeration effect or heating effect can be obtained by adjusting the ratio of cold flow and hot flow.
In a preferred embodiment, the gas nozzle head 5 is connected to the swirling device 6 via a pipe, and the compressed air is transformed into a cold gas stream at a low temperature by the swirling device 6, and then the mold 2 is cooled by the gas nozzle head 5.
The temperature of the cold air is 10 to minus 35 ℃.
In a preferred embodiment, the gas nozzle heads 5 are arranged on both sides of the interior of the cover 3.
The gas nozzle head 5 is detachably connected with the cover cap 3.
The detachable connection mode is selected from one of fixing holes, flange connection, pipe clamp connection, ribbon connection and screw connection which are formed when the gas nozzle head 5 penetrates through two sides of the cover cap 3.
In this application, can adapt to the cooling of not unidimensional mould, reach quick refrigerated purpose through adjusting the position of gas nozzle head 5.
In a preferred embodiment, the number of gas nozzle tips 5 is greater than 4.
The temperature sensor 4 is used for testing the real-time temperature of the die.
As a preferred embodiment, the temperature sensor 4 is selected from one of a contact temperature sensor and a non-contact temperature sensor.
Preferably, the temperature sensor 4 is a non-contact temperature sensor.
The temperature sensor 4 is one selected from a thermistor temperature sensor, a thermocouple temperature sensor and an infrared temperature sensor.
In a preferred embodiment, the temperature sensor 4 is an infrared temperature sensor. The infrared temperature sensor measures the surface temperature of the die through infrared induction.
In a preferred embodiment, the temperature sensor 4 and the control valve are connected to the control system 7, the temperature sensor 4 detects the mold temperature and transmits a signal to the control system 7, and the control system releases the compressed gas through the control valve according to the mold temperature.
The operation mechanism of the equipment is as follows: the mold 2 is placed on an automatic roller line 1, the position sensor sends a signal to a control system after the mold 2 reaches a specified position through a roller 12, the roller 12 stops rotating, so that the mold 2 reaches the center of the equipment, a temperature sensor 4 detects the temperature of the mold 2 and transmits the signal to the control system 7, the control system 7 releases compressed gas through a control valve according to the temperature of the mold, the compressed gas is converted into cold air through a vortex device 6, the cold air is sprayed to the mold 2 through a gas nozzle head 5, the temperature of the mold is reduced, and when the temperature sensor 4 detects that the temperature drops to a specified value, the control system 7 closes the compressed gas through the control valve, so that the release of the cold air is stopped.
The present invention is described in detail below by way of examples, which can only be used for further explanation of the present invention, but not for the limitation of the present invention, and the non-essential correction and adjustment made by the professional skilled in the art according to the contents of the above-mentioned utility model still belong to the protection scope of the present invention.
Example 1
Referring to fig. 1, an apparatus for rapidly and automatically cooling a mold comprises a motorized roller line 1, a cover 3, a temperature sensor 4, a gas nozzle head 5, a vortex device 6, and a control system 7; the automatic roller line 1 comprises a bracket 11 and a roller 12;
the cover 3 and the temperature sensor 4 are respectively arranged on a bracket 11 of the automatic roller line 1; the gas nozzle heads 5 are arranged on two sides of the interior of the cover cap 3, and the vortex device 6 and the control system 7 are respectively and fixedly connected with the support 11 of the automatic roller line 1.
The rollers 12 are spaced along the upper end surface of the bracket 11.
The material of the drum 12 is rubber.
The cover 3 is made of metal.
The gas nozzle head 5 is connected with the vortex device 6 through a pipeline.
The number of the gas nozzle heads 5 is 50.
The gas nozzle head 5 is provided at both sides of the inside of the shroud 3. The gas nozzle head 5 is detachably connected with the cover cap 3.
The detachable connection mode is that the gas nozzle head 5 passes through fixing holes arranged at two sides of the cover cap 3.
The temperature sensor 4 is an infrared temperature sensor.
Example 2
Referring to fig. 2, 3 and 4, an apparatus for rapidly and automatically cooling a mold comprises a motorized roller line 1, a cover 3, a temperature sensor 4, a gas nozzle head 5, a vortex device 6, and a control system 7; the automatic roller line 1 comprises a bracket 11 and a roller 12;
the cover 3 and the temperature sensor 4 are respectively arranged on a bracket 11 of the automatic roller line 1; the gas nozzle heads 5 are arranged on two sides of the interior of the cover cap 3, and the vortex device 6 and the control system 7 are respectively and fixedly connected with the support 11 of the automatic roller line 1.
The rollers 12 are spaced along the upper end surface of the bracket 11.
The material of the drum 12 is rubber.
The cover 3 is made of metal.
The gas nozzle head 5 is connected with the vortex device 6 through a pipeline.
The number of the gas nozzle heads 5 is 40.
The gas nozzle head 5 is provided at both sides of the inside of the shroud 3. The gas nozzle head 5 is detachably connected with the cover cap 3.
The detachable connection mode is that the gas nozzle head 5 passes through fixing holes arranged at two sides of the cover cap 3.
The temperature sensor 4 is an infrared temperature sensor.
The mould 2 is located inside the cover 3.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The equipment for rapidly and automatically cooling the die is characterized by comprising an automatic roller line (1), a cover cap (3), a temperature sensor (4) and an air nozzle head (5); the automatic roller line (1) comprises a bracket (11) and a roller (12);
the cover cap (3) and the temperature sensor (4) are respectively arranged on a bracket (11) of the automatic roller line (1); the gas nozzle head (5) is arranged on two sides of the inner part of the cover cap (3).
2. An apparatus for rapidly and automatically cooling a mold according to claim 1, further comprising a vortex device (6) and a control system (7), wherein the vortex device (6) and the control system (7) are respectively fixedly connected with a bracket (11) of the automatic roller line (1).
3. An apparatus for rapid and automatic cooling of molds according to claim 2, characterized in that the gas nozzle head (5) is connected to the swirling device (6) by a pipe.
4. A device for the rapid automatic cooling of moulds as claimed in claim 1, characterised in that the gas nozzle head (5) is removably connected to the cover (3).
5. An apparatus for rapid and automatic cooling of molds according to claim 1 or 4, characterized in that the number of said gas nozzle heads (5) is more than 4.
6. A rapid automatic cooling mould apparatus according to claim 1, characterized in that the temperature sensor (4) is selected from one of a contact type temperature sensor and a non-contact type temperature sensor.
7. A rapid automatic cooling mould apparatus according to claim 1 or 6, characterized in that the temperature sensor (4) is an infrared temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921530922.8U CN211492984U (en) | 2019-09-16 | 2019-09-16 | Equipment for rapidly and automatically cooling die |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921530922.8U CN211492984U (en) | 2019-09-16 | 2019-09-16 | Equipment for rapidly and automatically cooling die |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211492984U true CN211492984U (en) | 2020-09-15 |
Family
ID=72405252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921530922.8U Active CN211492984U (en) | 2019-09-16 | 2019-09-16 | Equipment for rapidly and automatically cooling die |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211492984U (en) |
-
2019
- 2019-09-16 CN CN201921530922.8U patent/CN211492984U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A device for rapid and automatic cooling of molds Granted publication date: 20200915 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Shanghai pilot Free Trade Zone Lingang xinpian District sub branch Pledgor: SHANGHAI TRONXT NEW MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2024310000121 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |