CN207770604U - A kind of ceiling covering bent into shape tooling - Google Patents
A kind of ceiling covering bent into shape tooling Download PDFInfo
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- CN207770604U CN207770604U CN201721715012.8U CN201721715012U CN207770604U CN 207770604 U CN207770604 U CN 207770604U CN 201721715012 U CN201721715012 U CN 201721715012U CN 207770604 U CN207770604 U CN 207770604U
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- ceiling covering
- solenoid valve
- bent
- bending
- radiator
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Abstract
The utility model discloses a kind of ceiling covering bent into shape toolings, belong to automobile manufacture field, ceiling covering bent into shape tooling includes upper mold, lower mold, controller, position fixing apparatus, fixed frame, third solenoid valve, cooling water pipe, supporting rack, radiator and gas injection apparatus.Ceiling covering bent into shape tooling disclosed by the utility model can be realized carries out press-bending processing to the ceiling covering of different in width, the angular dimension of press-bending can also be changed, and can crossbeam slot be set on ceiling covering while the bent into shape process of ceiling covering.
Description
Technical field
The utility model is related to automobile manufacture fields, and in particular to a kind of ceiling covering bent into shape tooling.
Background technology
Currently, bus crest slab covering, when making, no pre-bending shaping mould mostly uses always straight material and bends, inefficiency, easily
Covering is caused to distort；And since kind, yield are continuously increased, needs are unable to meet production, low production efficiency is caused
Under, this problem does not have always effective solution.
In existing ceiling covering bent into shape production equipment, ceiling covering is carried out usually in the form of fixing mould
The process of bent into shape, can only not only carry out the ceiling covering of fixed shape press-bending processing, size and press-bending
Angle can not all change, and for general bus crest slab covering, need to add crossbeam on ceiling covering, it is therefore desirable to
Crossbeam slot is added on ceiling covering, does not have such production capacity in traditional ceiling covering bent into shape production equipment.
Utility model content
In order to overcome the deficiencies of existing technologies, the technical problem to be solved by the utility model is to propose that a kind of ceiling covers
Skin bent into shape tooling can be realized and carry out press-bending processing to the ceiling covering of different in width, moreover it is possible to change the angle of press-bending
Size, and can crossbeam slot be set on ceiling covering while the bent into shape process of ceiling covering.
For this purpose, the utility model uses following technical scheme：
The utility model provides a kind of ceiling covering bent into shape tooling, and the upper mold includes the first cylinder, upper mold
Plate and the first bending press, first cylinder are connected by two push rods with the lower section cope plate, and the cope plate is set
Raised line is set, first bending press is located at the left and right sides of upper mold, and the bottom end of the first bending press is flushed with cope plate, institute
It includes 10 identical pushing meanss compositions to state the first bending press, and 5 pushing meanss are respectively arranged in upper mold both sides；
The lower mold includes the second cylinder, lower template and the second bending press, and second cylinder is pushed away by two
Bar connects with the top lower template, and groove is arranged in the lower template, and the groove is corresponding with cope plate raised line, and second bends
Device is located at the left and right sides of lower mold and with the first bending press in being symmetrical arranged up and down, and the top of the second bending press is under
Template flushes；
The pushing meanss include that pusher cylinder [to a specific title] and bending module, the pusher cylinder pass through
Push rod is connected with bending module, and the bending module is composed of a fixed connection by square ceramic module and hemispherical convex block, the side
Shape ceramic module is connected with push rod；[the second bending press is located at the left and right sides of lower mold and with the first bending press in up and down
It is symmetrical arranged, the top of the second bending press is flushed with lower template]
Installation position fixing device on the outside of second bending press, the position fixing apparatus include holder, fixed plate,
Screw rod and adjusting turntable, the holder setting are solid on the outside of lower mold both sides, the cantilever tip setting screw rod, the screw rod
Fixed be equipped with adjusts turntable, is fixedly connected with fixed plate on the inside of the screw rod；
The position of the cope plate and lower template is oppositely arranged, and first cylinder, the second cylinder and pusher cylinder are equal
It is connect with the controller circuitry.
In the utility model preferably technical solution, the first heating module is provided between the cope plate and raised line,
First heating module is connected by circuit with the controller, is arranged between the hemispherical convex block and square ceramic module
Second heating module, second heating module is connected by circuit with the controller, by the way that the first heating module is arranged
And second heating module, keep press-bending operation more accurate, by being heated to certain temperature, reduces ceiling covering to be processed
Hardness reduces covering because crossing the case where strong pressure distorts.
In the utility model preferably technical solution, water injector is set, and water injector includes fixed frame on the left of holder
With third solenoid valve, third solenoid valve is arranged by pipeline on the right side of fixed frame, and third solenoid valve is located at top on the left of lower mold,
Third solenoid valve is connect with controller circuitry, and by the way that water injector is arranged, the ceiling covering after the completion of being bent to heating sprays
Water cools down, and the specific heat capacity of water is big, and the heat taken away is more, and water heat absorption evaporation, is not left on ceiling covering.
In the utility model preferably technical solution, the lower template bottom is longitudinally uniformly arranged 3 cooling water pipes, institute
It states cooling water pipe and converges into a pipeline at water inlet, the first solenoid valve, first solenoid valve and control are equipped at the water inlet
Device circuit connection processed, solenoid valve is controlled by controller, after the completion of the heating of ceiling covering is bent, opens solenoid valve, water passes through
Pipeline is flowed through from lower template, takes away amount of heat, water velocity can also be controlled by the size of control valve, to control drop
The speed of temperature.
In the utility model preferably technical solution, radiator, the radiator packet are set on the right side of the holder
Supporting rack and radiator are included, the radiator is arranged above supporting rack, and the radiator is located at top, institute on the right side of lower mold
It states radiator to connect with the controller circuitry, radiator is set, air blast is carried out by bending the ceiling covering completed to heating
Heat dissipation, achievees the effect that cool down rapidly.
In the utility model preferably technical solution, the radiator is air blower or exhaust fan, by air blast or
Exhausting form radiates.
In the utility model preferably technical solution, temperature sensor is set, the temperature passes above the cope plate
Sensor is connect with the controller circuitry, by the way that temperature sensor is arranged, the temperature of cope plate is embodied in real time, so as to sentence
The substantially temperature of disconnected ceiling covering, prevents from also continuing to heat when the temperature is excessively high, having can make the metal of ceiling covering reach molten
Melt state, the production of product can be seriously affected.
In the utility model preferably technical solution, alarm is set on the controller, the alarm with it is described
Controller circuitry connects, and when the temperature is excessively high, alarm sends out alarm, prompts operator.
In the utility model preferably technical solution, gas injection apparatus is fixedly installed on the right side of the upper mold, it is described
Gas injection apparatus includes air accumulator, second solenoid valve and nozzle, and the air accumulator is fixed on the right side of upper mold, the nozzle
By pipeline, top is set on the right side of upper mold, the second solenoid valve is arranged on pipeline, the second solenoid valve with it is described
Controller circuitry connects, and while being heated to ceiling covering, upper mold and lower die are signed an undertaking when conjunction, spray indifferent gas to it
Body, until after the completion of bending, basic cooling completion prevents the ceiling covering of overheat from being contacted with air, caused to product serious
Oxidation, influences the quality of product.
In the utility model preferably technical solution, limiting plate, the limiting plate are fixedly installed above the fixed plate
Top is obliquely installed outward, when ceiling covering is placed into lower mold, it is difficult to be enter precisely intoed on the inside of fixed plate, be passed through setting
Limiting plate makes ceiling covering be easier gold and enters on the inside of fixed plate.
The beneficial effects of the utility model are：
Ceiling covering bent into shape tooling provided by the utility model, by being respectively set in cope plate and lower template both sides
5 pushing meanss can control pushing meanss by controller, big to control the angle bent to ceiling covering
It is small；By in lower mold both sides installation position fixing device, adjusting turntable by rotation, the ceiling to different in width may be implemented
Covering carries out bent into shape processing, more accurate with season ceiling covering position to be processed, keeps press-bending effect more preferable；It is also right
It should be provided with raised line and groove, make ceiling covering while bent into shape process, crossbeam slot is depressed on ceiling covering.
Description of the drawings
Fig. 1 is the structural schematic diagram for the ceiling covering bent into shape tooling that the utility model specific embodiment provides；
Fig. 2 is that the upper mold for the ceiling covering bent into shape tooling that the utility model specific embodiment provides is looked up structure and shown
It is intended to；
Fig. 3 is that the lower mold plan structure for the ceiling covering bent into shape tooling that the utility model specific embodiment provides is shown
It is intended to；
Fig. 4 is that the lower template for the ceiling covering bent into shape tooling that the utility model specific embodiment provides is looked up structure and shown
It is intended to；
Fig. 5 is the pushing meanss structural representation for the ceiling covering bent into shape tooling that the utility model specific embodiment provides
Figure；
Fig. 6 is the controller architecture signal for the ceiling covering bent into shape tooling that the utility model specific embodiment provides
Figure.
In figure：
1, upper mold；11, the first cylinder；12, cope plate；13, the first bending press, 131, pushing meanss；132, it pushes
Cylinder；133, square ceramic module；134, hemispherical convex block；135, the second heating module；14, raised line；15, temperature sensor；
16, the first heating module；2, lower mold；21, the second cylinder；22, lower template；23, the second bending press；24, groove；3, it controls
Device；31, alarm；4, position fixing apparatus；41, holder, 42, fixed plate, 43, screw rod, 44, adjusting turntable；45, limiting plate；
5, fixed frame；6, third solenoid valve；7, cooling water pipe；71, the first solenoid valve；8, supporting rack；9, radiator；10, gas injection
Device；101, air accumulator；102, nozzle；103, second solenoid valve.
Specific implementation mode
Further illustrate the technical solution of the utility model below with reference to the accompanying drawings and specific embodiments.
As shown in Figures 1 to 6, a kind of ceiling covering bent into shape tooling is provided in embodiment,
Including upper mold 1, lower mold 2, controller 3, position fixing apparatus 4, fixed frame 5, third solenoid valve 6, cooling water
Pipe 7, supporting rack 8, radiator 9 and gas injection apparatus 10；
Upper mold 1 includes the first cylinder 11, cope plate 12 and the first bending press 13, and the first cylinder 11 passes through two
Push rod connects with lower section cope plate 12, and raised line 14 is arranged in cope plate 12, and the first bending press 13 is located at the left and right two of upper mold 1
The bottom end of side, the first bending press 13 is flushed with cope plate 12, and the first bending press 13 includes 10 identical pushing meanss 131
5 pushing meanss 131 are respectively arranged in composition, 1 both sides of upper mold；
Lower mold 2 includes the second cylinder 21, lower template 22 and the second bending press 23, and the second cylinder 21 passes through two
Push rod connects with top lower template 22, and groove 24 is arranged in lower template 22, and groove 24 is corresponding with 12 raised line 14 of cope plate, the second pressure
Bending apparatus 23 is located at the left and right sides of lower mold 2 and with the first bending press 13 in arranged symmetrically up and down, the second bending press 23
Top flushed with lower template 22；
Pushing meanss 131 include pusher cylinder 132 and bending module, and pusher cylinder 132 passes through push rod and bending module
Be connected, bending module is composed of a fixed connection by square ceramic module 133 and hemispherical convex block 134, square ceramic module 133 with push away
Bar is connected；
Second bending press, 23 outside installation position fixing device 4, position fixing apparatus 4 include holder 41, fixed plate 42,
Screw rod 43 and adjusting turntable 44, for the setting of holder 41 in 2 both sides of lower mold, screw rod 43,43 outside of screw rod is arranged in 41 top of holder
It is fixed with and adjusts turntable 44,43 inside of screw rod is fixedly connected with fixed plate 42；
Cope plate 12 and the position of lower template 22 are oppositely arranged, the first cylinder 11, the second cylinder 21 and pusher cylinder 132
It is connect with 3 circuit of controller；
First heating module 16 is arranged between cope plate 12 and raised line 14, and the first heating module 16 passes through circuit and control
Device 3 is connected, and 41 are provided with the second heating module 135, the second heated mould between hemispherical convex block 134 and square ceramic module 133
Block 135 is connected by circuit with controller 3, and it is exhausted to be respectively provided with high temperature resistant on the outside of the first heating module 16 and the second heating module 135
Edge layer keeps press-bending operation more accurate, by being heated to by the way that the first heating module 16 and the second heating module 135 is arranged
Certain temperature reduces the hardness of ceiling covering to be processed, reduces covering because crossing the case where strong pressure distorts；
In 41 left side of holder, water injector includes fixed frame 5 and third solenoid valve 6, third solenoid valve 6 for water injector setting
On 5 right side of fixed frame, third solenoid valve 6 is located at 2 left side top of lower mold for setting, and third solenoid valve 6 connects with 3 circuit of controller
It connects, by the way that water injector is arranged, the ceiling covering after the completion of being bent to heating carries out spray cooling, and the specific heat capacity of water is big, takes away
Heat it is more, and water heat absorption evaporation, be not left on ceiling covering；
22 bottom of lower template is longitudinally uniformly arranged 3 cooling water pipes 7, and cooling water pipe 7 converges into a pipeline at water inlet,
The first solenoid valve 71 is equipped at water inlet, the first solenoid valve 71 is connect with 3 circuit of controller, and the first electromagnetism is controlled by controller 3
Valve 71 opens the first solenoid valve 71 after the completion of the heating of ceiling covering is bent, and water is flowed through from lower template 22 by pipeline, taken away
Amount of heat can also control water velocity, to control the speed of cooling by the size of control valve；
On 41 right side of holder, radiator includes supporting rack 8 and radiator 9 for radiator setting, and the setting of radiator 9 exists
8 left side of supporting rack, radiator 9 are located at 2 right side top of lower mold, and radiator 9 is connect with 3 circuit of controller, and radiator 9 is arranged,
Air blast heat dissipation is carried out by bending the ceiling covering completed to heating, achievees the effect that cool down rapidly；The radiator 9 can be bulging
Wind turbine or exhaust fan, air blower heat dissipation effect is preferable, but is easy to be blown into the impurity such as dust, and exhaust fan radiates with respect to air blower imitates
Almost, radiator 9 is air blower to fruit in the present embodiment；
Temperature sensor 15 is arranged above cope plate 12, and temperature sensor 15 is connect with 3 circuit of controller, passes through setting
Temperature sensor 15 embodies the temperature of cope plate 12 in real time, so as to judge the substantially temperature of ceiling covering, prevents temperature
It also continues to heat when excessively high, having can make the metal of ceiling covering reach molten condition, can seriously affect the production of product；
Alarm 31 is arranged on controller 3, and alarm 31 is connect with 3 circuit of controller, when the temperature is excessively high, alarm
Alarm is sent out, operator is prompted；
1 right side of upper mold is fixedly installed in gas injection apparatus 10, and gas injection apparatus 10 includes the 101, second electricity of air accumulator
Magnet valve 103 and nozzle 102, air accumulator 101 are fixed on 1 right side of upper mold, and nozzle 102 is arranged right in upper mold 1 by pipeline
Above side, second solenoid valve 103 is arranged on pipeline, and second solenoid valve 103 is connect with 3 circuit of controller, to ceiling covering
While heating, when upper mold 1 and lower mold 2 combine, inert gas is sprayed to it, until after the completion of bending, it is substantially cold
But it completes, prevents the ceiling covering of overheat from being contacted with air, serious oxidation is caused to product, influences the quality of product；
Limiting plate 45 is fixed at 42 top of fixed plate, and 45 top of limiting plate is obliquely installed outward, in ceiling covering
When being placed into lower mold 2, it is difficult to which enter precisely into 42 inside of fixed plate makes ceiling covering be easier by the way that limiting plate 45 is arranged
Gold enters 42 inside of fixed plate.
It, can be right by controller 3 by the way that 5 pushing meanss 131 are respectively set in cope plate 12 and 22 both sides of lower template
Pushing meanss 131 are controlled, the angular dimension bent to ceiling covering to control；By the way that position is arranged in 2 both sides of lower mold
Fixing device 4 is set, turntable 44 is adjusted by rotation, may be implemented to carry out bent into shape processing to the ceiling covering of different in width
, it is more accurate with season ceiling covering position to be processed, keep press-bending effect more preferable；Also it has been correspondingly arranged raised line 14 and groove
24, make ceiling covering while bent into shape process, crossbeam slot is depressed on ceiling covering.
Turntable 44 is adjusted by rotation, adjusts its processing dimension, when operation, ceiling covering to be bent is placed on equipment
In, ceiling covering is entered by limiting plate 45 in lower template 22, and 42 inside of fixed plate is located at, and controller 3 starts the first heating
Module 16 and the second heating module 135, while pushing away for the first bending press 13 and the second bending press 23 is arranged by controller 3
Dynamic device 131, to set the press-bending angle of the ceiling covering, careless controller 3 control the first cylinder 11, the second cylinder 21 with
And pusher cylinder 132 starts, and merges upper mold 1 and lower mold 2, and press-bending processing is carried out to ceiling covering, and under high-temperature condition, ceiling
Covering can reduce hardness, be conducive to bend processing, nozzle 102 starts, and sprays to equipment and shines inert gas, after the completion of press-bending, upper mold
Tool 1 is separated with lower mold 2, and third solenoid valve 6 carries out spray cooling, the air blast simultaneously of radiator 9, the first electromagnetism to ceiling covering
Valve 71 starts, and cooling water cools down to lower template 22 by cooling water pipe 7,15 real-time display cope plate of temperature sensor, 12 temperature
Degree, to judge the temperature of ceiling covering, if when the temperature is excessively high, the meeting signal an alert of alarm 31 prompts operator.
The utility model is described with reference to the preferred embodiments, and those skilled in the art know, is not departing from this reality
In the case of with novel spirit and scope, various changes or equivalence replacement can be carried out to these features and embodiment.This reality
It is not limited to the particular embodiment disclosed with novel, other embodiments fallen into claims hereof all belong to
In the range of the utility model protection.
Claims (10)
1. a kind of ceiling covering bent into shape tooling, including upper mold, lower mold and controller, it is characterised in that：
The upper mold include the first cylinder, cope plate and the first bending press, first cylinder by two push rods with
The lower section cope plate connects, and raised line is arranged in the cope plate, and first bending press is located at the left and right sides of upper mold, the
The bottom end of one bending press is flushed with cope plate, and first bending press includes 10 identical pushing meanss compositions, upper mold
Have both sides respectively 5 pushing meanss of setting；
The lower mold include the second cylinder, lower template and the second bending press, second cylinder by two push rods with
The top lower template connects, and groove is arranged in the lower template, and the groove is corresponding with cope plate raised line, the second bending press
Positioned at the left and right sides of lower mold and with the first bending press in arranged symmetrically up and down, the top of the second bending press and lower template
It flushes；
The pushing meanss include pusher cylinder and bending module, and the pusher cylinder is connected by push rod with bending module,
The bending module is composed of a fixed connection by square ceramic module and hemispherical convex block, the square ceramic module and push rod phase
Even；
Installation position fixing device on the outside of second bending press, the position fixing apparatus include holder, fixed plate, screw rod
And turntable is adjusted, holder setting fixation on the outside of lower mold both sides, the cantilever tip setting screw rod, the screw rod is set
There is adjusting turntable, is fixedly connected with fixed plate on the inside of the screw rod；
The position of the cope plate and lower template is oppositely arranged, and first cylinder, the second cylinder and pusher cylinder are and institute
State controller circuitry connection.
2. ceiling covering bent into shape tooling according to claim 1, it is characterised in that：
The first heating module is provided between the cope plate and raised line, first heating module passes through circuit and the control
Device is connected, and the second heating module is provided between the hemispherical convex block and square ceramic module, and second heating module is logical
Oversampling circuit is connected with the controller.
3. ceiling covering bent into shape tooling according to claim 2, it is characterised in that：
Water injector is set on the left of holder, and water injector includes fixed frame and third solenoid valve, and third solenoid valve is set by pipeline
It sets on the right side of fixed frame, third solenoid valve is located at top, third solenoid valve on the left of lower mold and is connect with controller circuitry.
4. ceiling covering bent into shape tooling according to claim 2, it is characterised in that：
The lower template bottom is longitudinally uniformly arranged 3 cooling water pipes, and the cooling water pipe converges into a pipeline at water inlet,
The first solenoid valve is equipped at the water inlet, first solenoid valve is connect with controller circuitry.
5. ceiling covering bent into shape tooling according to claim 2, it is characterised in that：
Radiator is set on the right side of the holder, and the radiator includes supporting rack and radiator, the radiator setting
Above supporting rack, the radiator is located at top, the radiator on the right side of lower mold and is connect with the controller circuitry.
6. ceiling covering bent into shape tooling according to claim 5, it is characterised in that：
The radiator is air blower or exhaust fan.
7. ceiling covering bent into shape tooling according to claim 2, it is characterised in that：
Temperature sensor is set above the cope plate, and the temperature sensor is connect with the controller circuitry.
8. ceiling covering bent into shape tooling according to claim 7, it is characterised in that：
Alarm is set on the controller, and the alarm is connect with the controller circuitry.
9. ceiling covering bent into shape tooling according to claim 2, it is characterised in that：
Gas injection apparatus is fixedly installed on the right side of the upper mold, the gas injection apparatus includes air accumulator, second solenoid valve
And nozzle, the air accumulator are fixed on the right side of upper mold, top is arranged on the right side of upper mold by pipeline in the nozzle, described
Second solenoid valve is arranged on pipeline, and the second solenoid valve is connect with the controller circuitry.
10. ceiling covering bent into shape tooling according to claim 1, it is characterised in that：
Limiting plate is fixedly installed above the fixed plate, is obliquely installed outward above the limiting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721715012.8U CN207770604U (en) | 2017-12-11 | 2017-12-11 | A kind of ceiling covering bent into shape tooling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721715012.8U CN207770604U (en) | 2017-12-11 | 2017-12-11 | A kind of ceiling covering bent into shape tooling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207770604U true CN207770604U (en) | 2018-08-28 |
Family
ID=63232195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721715012.8U Expired - Fee Related CN207770604U (en) | 2017-12-11 | 2017-12-11 | A kind of ceiling covering bent into shape tooling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207770604U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999628A (en) * | 2017-12-11 | 2018-05-08 | 安源客车制造有限公司 | A kind of ceiling covering bent into shape frock |
| CN109604444A (en) * | 2018-11-13 | 2019-04-12 | 北京航星机器制造有限公司 | A kind of shaping dies and manufacturing process of large-sized aluminium alloy covering |
-
2017
- 2017-12-11 CN CN201721715012.8U patent/CN207770604U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107999628A (en) * | 2017-12-11 | 2018-05-08 | 安源客车制造有限公司 | A kind of ceiling covering bent into shape frock |
| CN109604444A (en) * | 2018-11-13 | 2019-04-12 | 北京航星机器制造有限公司 | A kind of shaping dies and manufacturing process of large-sized aluminium alloy covering |
| CN109604444B (en) * | 2018-11-13 | 2020-03-20 | 北京航星机器制造有限公司 | Forming die and forming method for large-size aluminum alloy skin |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180828 Termination date: 20181211 |