CN211492030U - Automatic processing system for unmanned shoe tree - Google Patents
Automatic processing system for unmanned shoe tree Download PDFInfo
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- CN211492030U CN211492030U CN201821985557.5U CN201821985557U CN211492030U CN 211492030 U CN211492030 U CN 211492030U CN 201821985557 U CN201821985557 U CN 201821985557U CN 211492030 U CN211492030 U CN 211492030U
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Abstract
The utility model discloses an automatic processing system of an unmanned shoe tree, which replaces manual work to process the whole shoe tree by arranging a heel clamping shoe tree machine and matching an automatic shoe tree heel processing machine, thereby saving time and labor and having high efficiency; the visual identification unit is arranged to monitor and adjust the whole processing flow of the shoe tree, so that the shortest processing time is used to obtain the finished product of the shoe tree which meets the production requirement; monitoring and tracking the whole processing process of the shoe tree by arranging an AI information processing unit, and optimizing the processing process of the whole shoe tree from ordering to obtaining a finished shoe tree product; the conveying connection of the whole shoe tree machining process is realized by arranging the automatic conveying mechanism, so that the machining period of the whole shoe tree is greatly reduced, and the production requirement is met.
Description
Technical Field
The utility model relates to a shoe tree processing field especially relates to an unmanned shoe tree automatic processing system.
Background
In the existing shoe tree processing process, the other positions of the shoe tree except the heel part are generally processed by mechanical equipment, then the heel of the shoe tree is polished by a manual hand tool according to the size requirement, and finally a finished product of the shoe tree is obtained. The whole shoe tree needs equipment and manual work for matching and processing, the manual processing wastes time and labor, and the efficiency is low; and the order is put from processing, blank material loading, the shoe tree removes processing, shoe tree heel processing, finished product unloading of other positions of heel part, all needs manual work cooperation to carry the link up, leads to the cycle length of whole shoe tree processing, and is inefficient, can not satisfy the production requirement.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
An object of the utility model is to provide an unmanned shoe tree automatic processing system aims at solving each link of current shoe tree processing and all needs the manual fit to carry the linking, leads to shoe tree processing cycle length, and is inefficient, can not satisfy the problem of production requirement.
The technical scheme of the utility model as follows: an unmanned last automatic processing system, wherein, includes:
a heel clamping shoe last machine for processing other positions of the shoe last except the heel part;
an automatic shoe tree heel processing machine for processing the shoe tree heel part;
the automatic conveying mechanism is used for conveying and connecting the whole shoe tree;
the control unit is used for controlling the automatic operation of the whole system;
press from both sides heel shoe tree machine, automatic shoe tree heel processing machine and automatic conveying mechanism and all be connected with the control unit, by the control unit control operation: automatic conveying mechanism carries the shoe tree blank to pressing from both sides the heel shoe tree machine from the warehouse, presss from both sides the heel shoe tree machine and removes other positions of heel part to the shoe tree and process, obtains the semi-manufactured goods of shoe tree, and automatic conveying mechanism shoe tree semi-manufactured goods is carried to automatic shoe tree heel processing machine from pressing from both sides the heel shoe tree machine on, and automatic shoe tree heel processing machine carries out the processing of heel part to the semi-manufactured goods of shoe tree, obtains the shoe tree finished product, and automatic conveying mechanism carries the ejection of compact with the shoe tree finished product is automatic.
The unmanned automatic shoe tree processing system further comprises a visual identification unit for monitoring and adjusting the whole processing flow of the shoe tree, and the visual identification unit is connected with the control unit.
The automatic processing system for the unmanned shoe tree further comprises an AI information processing unit for automatically optimizing the whole shoe tree processing process, and the AI information processing unit is connected with the control unit.
The unmanned automatic shoe tree processing system further comprises a communication module which is in communication connection with the outside, and the communication module is connected with the control unit.
Unmanned shoe tree automatic processing system, wherein, press from both sides the heel shoe tree machine and include the base, be used for processing the shoe tree remove the cutter of other positions of heel part, be used for centre gripping shoe tree heel with the fixture of fixed shoe tree and control whole controller that presss from both sides heel shoe tree machine automatic operation, cutter and fixture all set up on the base, cutter and fixture all are connected with the controller, the cutter passes through the drive arrangement drive and realizes removing in order to process the shoe tree, drive arrangement is connected with the controller.
Unmanned shoe tree automatic processing system, wherein, automatic shoe tree heel processing machine is including the work bench that supports whole structure, be used for processing the cutter of treating processing the shoe tree heel, be used for acquireing the position information of treating processing the shoe tree and the information acquisition structure of heel profile information and the control system who is used for controlling whole heel processing equipment, cutter and information acquisition structure all set up on the work bench, cutter and information acquisition structure all are connected with control system, are controlled by control system and operate: acquiring position information and heel contour information of a shoe tree to be processed through the information acquisition structure and transmitting the position information and the heel contour information to the control system, and comparing and analyzing the heel contour information of the shoe tree to be processed and heel contour information of a preset target shoe tree by the control system to obtain difference value information between the heel contour information of the shoe tree to be processed and the heel contour information of the preset target shoe tree; the control system combines the difference value information between the heel contour information of the shoe tree to be processed and the heel contour information of a preset target shoe tree with the position information of the shoe tree to be processed to obtain a processing path of the processing equipment; and the control system controls the processing equipment to process the heel of the shoe tree to be processed according to the processing path to obtain the finished product of the shoe tree meeting the requirements.
Unmanned shoe tree automatic processing system wherein, still including the fixed knot who is used for fixed shoe tree of waiting to process constructs, fixed knot constructs the setting on the work bench.
The unmanned automatic shoe tree processing system is characterized in that the cutter is driven to move by the multi-axis processing mechanism with multiple degrees of freedom to process the heel of the shoe tree to be processed.
Unmanned shoe tree automatic processing system, wherein, still include shoe tree blank preparation district, shoe tree blank preparation district includes breaker, mixer, injection machine and cooling bath, breaker, mixer, injection machine all are connected with the control unit: adding materials such as processing waste, recovered shoe tree, raw materials and the like into a crusher for crushing, uniformly stirring by a stirrer, realizing injection molding of the uniformly stirred materials by an injection molding machine, cooling a molded product in a cooling tank to obtain a shoe tree blank, and warehousing the shoe tree blank for processing.
Unmanned shoe tree automatic processing system, wherein, automatic conveying mechanism includes annular transfer chain and a plurality of conveying mechanical hand that set up along annular transfer chain direction of delivery, press from both sides evenly to set up along annular transfer chain direction of delivery with shoe tree machine and automatic shoe tree heel processing machine, annular transfer chain and conveying mechanical hand all are connected with the control unit.
The utility model has the advantages that: the utility model provides an automatic processing system of an unmanned shoe tree, which replaces manual work to process the whole shoe tree by arranging a heel clamping shoe tree machine and matching with an automatic shoe tree heel processing machine, thereby saving time and labor and having high efficiency; the visual identification unit is arranged to monitor and adjust the whole processing flow of the shoe tree, so that the shortest processing time is used to obtain the finished product of the shoe tree which meets the production requirement; monitoring and tracking the whole processing process of the shoe tree by arranging an AI information processing unit, and optimizing the processing process of the whole shoe tree from ordering to obtaining a finished shoe tree product; the conveying connection of the whole shoe tree machining process is realized by arranging the automatic conveying mechanism, so that the machining period of the whole shoe tree is greatly reduced, and the production requirement is met.
Drawings
Fig. 1 is a module connection diagram of the automatic processing system for the middle unmanned shoe tree of the utility model.
Fig. 2 is the structure schematic diagram of the unmanned shoe tree automatic processing system of the utility model.
Fig. 3 is a schematic structural view of embodiment 1 of the middle clamping heel shoe last machine of the present invention.
Fig. 4 is a schematic diagram of the middle revolving device and the revolving clamp mechanism of the present invention.
Fig. 5 is a schematic structural view of the middle clamping heel shoe last machine of the present invention in embodiment 2.
Fig. 6 is a schematic structural view of the middle shoe tree and heel processing device of the present invention.
Fig. 7 is a front view of the device for processing the heel of a shoe tree of the present invention.
Fig. 8 is a side view of the middle shoe last and heel processing apparatus of the present invention.
Fig. 9 is a schematic diagram of the difference between each point of the heel of the middle to-be-processed shoe tree of the present invention and each point of the preset target shoe tree.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", may explicitly or implicitly include one or more of the described features. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, the present invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
As shown in fig. 1 to 2, an automated unmanned last processing system includes:
a heel clamping last machine 100 for processing the other positions of the last except the heel part;
an automatic shoe tree heel processing machine 200 for processing the heel part of the shoe tree;
the automatic conveying mechanism is used for conveying and connecting the whole shoe tree;
the control unit is used for controlling the automatic operation of the whole system;
press from both sides heel shoe tree machine 100, automatic shoe tree heel processing machine 200 and automatic conveying mechanism and all be connected with the control unit, by the control unit control operation: the automatic conveying mechanism conveys shoe tree blanks to the heel clamping shoe tree machine 100 from a warehouse, the heel clamping shoe tree machine 100 processes other positions of the shoe trees except the heel parts to obtain semi-finished shoe tree products, the semi-finished shoe tree products of the automatic conveying mechanism are conveyed to the automatic shoe tree heel processing machine 200 from the heel clamping shoe tree machine 100, the automatic shoe tree heel processing machine 200 processes the heel parts of the semi-finished shoe tree products to obtain finished shoe tree products, and the automatic conveying mechanism automatically conveys and discharges the finished shoe trees.
In order to reduce the processing cost of shoe tree, unmanned shoe tree automatic processing system still includes shoe tree blank preparation district 500, shoe tree blank preparation district 500 includes breaker, mixer, injection machine and cooling bath, breaker, mixer, injection machine all are connected with the control unit: adding materials such as processing waste, recovered shoe tree, raw materials and the like into a crusher for crushing, uniformly stirring by a stirrer, realizing injection molding of the uniformly stirred materials by an injection molding machine, cooling a molded product in a cooling tank to obtain a shoe tree blank, and warehousing the shoe tree blank for processing.
Specifically, the heel clipping shoe tree machine 100 may be implemented in various structural forms as long as it can process the shoe tree at other positions except the heel portion, for example, it may employ multi-axis processing equipment (e.g., three-axis processing equipment, five-axis processing equipment, etc.), or it may employ a manipulator to directly clip the shoe tree for processing, etc. The following two example structures are now presented for illustration:
example 1
As shown in fig. 3 and 4, the heel clamping shoe last machine 100 includes a base 110, a Y-axis feeding device 120 is disposed on the base 110, an x-axis machining device is disposed on the Y-axis feeding device 120, the x-axis machining device includes an x-axis finishing device 140 and an x-axis rough machining device 130, the x-axis finishing device 140 includes an x-axis finishing tool 141, the x-axis rough machining device 130 includes an x-axis rough machining tool 131, a revolving device 150 is disposed below the x-axis machining device, the revolving device 150 includes a revolving shaft 152 and a gear 151 mounted on the revolving shaft to drive the revolving shaft to rotate, the revolving shaft 152 is disposed horizontally, and the gear 151 is driven by a motor. A rotary clamping mechanism 160 is further disposed below the x-axis machining device, the rotary clamping mechanism 160 is connected to one end of the rotary device 150, the rotary clamping mechanism 1606 includes a piston 164, the piston 164 is disposed in an oil chamber 163 formed in an inner wall of the rotation shaft 152, the piston 164 is in clearance fit with the inner wall of the rotation shaft 152, a plurality of piston sealing rings 1641 are arranged on the outer surface of the piston 164, the piston sealing rings 1641 are in interference fit with the inner wall of the rotating shaft 152, the piston sealing rings 1641 prevent oil from leaking out of the oil chamber 163, the piston 164 is connected with a piston rod 165, one end of the piston rod 165 is connected with a chuck push block 167, a rotary oil path distributor 162 is arranged on the outer side of the rotary shaft 152, a first oil hole 1611 and a second oil hole 1612 which penetrate through the inner wall and are communicated with the oil chamber 163 are arranged on the inner wall of the rotary shaft 152, and a clamping head seat 166 is arranged at the outlet of the oil chamber 163 in the rotary shaft 152; also included is a clip 168 for gripping the heel 171 of the last blank 170, said clip 168 being provided in an openable and closable configuration, the clip 168 and said clip pusher 167 being sized and shaped to fit together.
Further, the cross-sectional shape of the collet pusher 167 is concave toward the shaft 152, and the cross-sectional shape of the collet 168 is convex toward the shaft 152. The gripping end of the collet is provided with a tooth block 169.
When it is required that the clamp 168 clamps the heel 171, the rotary oil path distributor 162 distributes oil, which enters the oil chamber 163 from the first oil hole 1611, pushes the piston 164 to move right, the piston rod 165 connected to the piston 164 is simultaneously moved rightward, the collet pusher 167 pushes the collet 168 rightward, the concave portion (not shown) of the collet pusher 167 contacts with the convex portion (not shown) of the collet 168, the openable and closable clamp 168 clamps the last heel 171 by means of a tooth 169 provided on the clamp 168, the revolving shaft 152 connected with the gear 151 drives the shoe tree blank 170 to rotate, the x-axis rough machining tool 131 on the x-axis rough machining device 130 firstly performs rough machining on the shoe tree blank 170, the x-axis finish machining tool 141 on the x-axis finish machining device 140 performs finish machining on the shoe tree blank 170, and the x-axis rough machining tool 131 and the x-axis finish machining tool 141 can freely move in the y-axis direction and the x-axis direction; after the shoe tree blank 170 is machined, the oil is redistributed by the rotary oil way distributor 162, the oil enters the oil chamber 163 and the heel 171 from the second oil hole 1612, and the shoe tree 170 separated from the rotary clamp mechanism 160 enters the procedure of removing the shoe tree heel.
Example 2
Referring to fig. 4 and 5, the heel clipping last machine 100 includes a base (not shown in fig. 4) on which a Y-axis feeding device (not shown in fig. 4) is provided, an x-axis processing device provided on the Y-axis feeding device, the x-axis processing device including an x-axis finishing device 140 and an x-axis rough processing device 130, in this embodiment, the x-axis finishing unit 140 and the x-axis roughing unit 130 are integrally provided, the x-axis finishing unit 140 includes an x-axis finishing tool 141, the x-axis roughing unit 130 includes an x-axis roughing tool 131, the rotating device 150 is arranged below the x-axis machining device, the rotating device 150 comprises a rotating shaft 152 and a gear 151 which is arranged on the rotating shaft and drives the rotating shaft to rotate, the rotating shaft 152 is arranged perpendicular to the horizontal direction, and the gear 151 is driven by a motor. A rotary clamping mechanism 160 is further disposed below the x-axis machining device, the rotary clamping mechanism 160 is connected to one end of the rotary device 150, the rotary clamping mechanism 160 includes a piston 164, the piston 164 is disposed in an oil chamber 163 formed in an inner wall of the rotation shaft 152, the piston 164 is in clearance fit with the inner wall of the rotation shaft 152, a plurality of piston sealing rings 1641 are arranged on the outer surface of the piston 164, the piston sealing rings 1641 are in interference fit with the inner wall of the rotating shaft 152, the piston sealing rings 1641 prevent oil from leaking out of the oil chamber 163, the piston 164 is connected with a piston rod 165, one end of the piston rod 165 is connected with a chuck push block 167, a rotary oil path distributor 162 is arranged on the outer side of the rotary shaft 152, a first oil hole 1611 and a second oil hole 1612 which penetrate through the inner wall and are communicated with the oil chamber 163 are arranged on the inner wall of the rotary shaft 152, and a clamping head seat 166 is arranged at the outlet of the oil chamber 163 in the rotary shaft 152; also included is a clip 168 for gripping the heel 171 of the last blank 170, said clip 168 being provided in an openable and closable configuration, the clip 168 and said clip pusher 167 being sized and shaped to fit together.
Further, the cross-sectional shape of the collet pusher 167 is concave toward the shaft 152, and the cross-sectional shape of the collet 168 is convex toward the shaft 152. The gripping end of the collet is provided with a tooth block 169.
In this embodiment, the last blank 170 is held vertically in the rotary jig mechanism 160.
Specifically, as shown in fig. 6 to 8, the automatic last and heel processing machine 200 includes a workbench 210 for supporting the whole structure, a tool 220 for processing the last heel, a clamp structure 230 for fixing the last, an information acquisition structure 240 for acquiring the position information and the heel contour information of the last, and a control system for controlling the whole heel processing equipment, wherein the tool 220, the clamp structure 230 and the information acquisition structure 240 are all arranged on the workbench 210, and the tool 220 and the information acquisition structure 240 are all connected with the control system and are controlled by the control system to operate: acquiring position information and heel contour information of a shoe tree through the information acquisition structure 240 and transmitting the position information and the heel contour information to the control system, and comparing and analyzing the heel contour information of the shoe tree with the heel contour information of a preset target shoe tree by the control system to obtain difference information between the heel contour information of the shoe tree and the heel contour information of the preset target shoe tree; the control system combines the difference value information between the heel contour information of the shoe tree and the heel contour information of a preset target shoe tree with the position information of the shoe tree to obtain a processing path of the processing equipment; and the control system controls the processing equipment to process the heel of the shoe tree according to the processing path to obtain the finished product of the shoe tree meeting the requirements.
In some embodiments, the information obtaining structure 240 may obtain the position information of the last and the heel contour information using various structures, such as: (1) and acquiring image information of the shoe tree through the 3D camera, and obtaining the position information and the heel contour information of the shoe tree by analyzing the image information. (2) Acquiring the position information of the shoe tree through a position sensor, and acquiring the contour information of the shoe tree through a contour sensor; the position sensor can be but is not limited to a photoelectric position sensor, a linear displacement sensor, an angular displacement sensor and the like; the profile sensor may be, but is not limited to, a nanoscale surface profile sensor, a diamond stylus measurement, a focused optical needle scanning profiler, and the like.
In some embodiments, the step of comparing and analyzing the heel contour information of the shoe tree with the heel contour information of the preset target shoe tree by the control system to obtain the difference information between the heel contour information of the shoe tree and the heel contour information of the preset target shoe tree specifically includes the following steps: presetting an original point coordinate, placing a preset target shoe tree on the preset original point coordinate, and calculating the distance value of each point of the heel of the preset target shoe tree relative to the preset original point coordinate; placing the shoe tree on a preset origin coordinate, and calculating the distance value of each point of the heel of the shoe tree relative to the preset origin coordinate; and correspondingly subtracting the distance value of each point of the shoe tree heel relative to the preset origin coordinate from the distance value of each point of the preset target shoe tree heel relative to the preset origin coordinate to obtain the difference information between each point of the shoe tree heel relative to each point of the preset target shoe tree heel.
For example, as shown in fig. 9, the distance value of the preset target last a point with respect to the preset origin coordinate is 10mm, and the distance value of the a ' point of the last heel with respect to the preset origin coordinate is 15mm, where the a point and the a ' point are corresponding positions, and the difference information between the a ' point of the last heel with respect to the preset target last a point is 5 mm.
In some embodiments, the control system combines the difference information between the heel contour information of the last and the heel contour information of the preset target last with the position information of the last to obtain the processing path of the processing device, and specifically includes the following steps: and converting and combining difference information between each point of the shoe tree heel relative to each point of the preset target shoe tree heel with position information of each point of the shoe tree to obtain a processing path of the processing equipment.
For example, the position information of the point a ' of the last heel is (x 1, y1, z, 1), the difference information between the point a ' of the last heel with respect to the preset target point a is 5mm, the new position information after the point a ' of the last heel is processed in place is (x 2, y2, z 2),
thereby obtaining the processing path of the processing equipment.
Specifically, the cutter 220 is driven by a multi-axis machining mechanism with multiple degrees of freedom to perform heel machining on the shoe tree, the multi-axis machining mechanism with multiple degrees of freedom can be a three-axis machining mechanism, a four-axis machining mechanism, a five-axis machining mechanism, a six-axis machining mechanism and the like, the multi-axis machining mechanism with multiple degrees of freedom only needs to be driven to move to achieve heel machining of the shoe tree and is within the protection range of the technical scheme, and the structure and the operation principle of the multi-axis machining mechanism with multiple degrees of freedom are the same as those of the existing multi-axis machining equipment, and are not repeated.
Specifically, the clamp structure 230 may be implemented using various last fixing structures as long as it can fix a last without interfering with the processing of the heel of the last by the cutter 220. Such as: (1) the working table frame 210 is provided with a fixing groove matched with the shape of the shoe tree, the fixing groove is provided with a fixing through hole, the shoe tree is provided with a fixing hole, and the shoe tree is fixed by fixing bolts penetrating through the fixing through hole and the fixing hole. In order to prevent the movement of the shoe tree during the manufacturing process, the shoe tree can be fixed simultaneously by a plurality of fixing bolts. (2) Be provided with the fixed slot position that matches with the shoe tree shape on work bench 210, still be provided with at work bench 210 top and be used for pushing down the air cylinder of shoe tree from the shoe tree top, place the shoe tree in fixed slot position, the heel position protrusion of shoe tree is outside fixed slot position, and the air cylinder that pushes down stretches out downwards from the shoe tree top and pushes down the shoe tree top, makes the shoe tree realize fixing. (3) A side surface telescopic pressure rod is arranged on the working table frame 210 and extends out to press the side surface of the shoe tree, so that the shoe tree is fixed. In order to prevent the movement of the shoe tree during the processing, the side surfaces of the shoe tree can be pressed simultaneously by a plurality of side surface telescopic pressure rods.
Specifically, a plurality of heel clipping shoe tree machines 100 can be arranged according to production needs, and each heel clipping shoe tree machine 100 can independently process one shoe tree blank; the automatic shoe tree heel processing machines 200 can be arranged in a plurality of ways according to production requirements, and each automatic shoe tree heel processing machine 200 can independently process a shoe tree semi-finished product.
Specifically, the unmanned automatic shoe last processing system further comprises a visual recognition unit 300 for monitoring and adjusting the whole processing flow of the shoe last, and the visual recognition unit 300 is connected with the control unit.
For example, the unmanned automatic shoe last processing system comprises three heel clamping shoe last machines 100 (numbers 11, 12 and 13) and three automatic shoe last heel processing machines 200 (numbers 21, 22 and 23), when a new shoe last blank is conveyed to the heel clamping shoe last machine 100 by the automatic conveying mechanism, the visual identification unit 300 identifies which of the three heel clamping shoe last machines 100 (numbers 11, 12 and 13) is in an idle state, the control unit controls the automatic conveying mechanism to convey the shoe last blank to the idle heel clamping shoe last machine 100 for processing, and if the three heel clamping shoe last machines 100 are in a working state, the control unit controls the automatic conveying mechanism to suspend conveying, so that the shoe last blank temporarily stays on the automatic conveying mechanism; after the shoe tree blank is processed by the heel clamping shoe tree machine 100, the automatic conveying mechanism conveys the semi-finished shoe tree product from the heel clamping shoe tree machine 100 to the automatic shoe tree heel processing machine 200, the vision identification unit 300 identifies which of the three automatic shoe tree heel processing machines 200 is in an idle state, the control unit controls the automatic conveying mechanism to convey the shoe tree blank to the idle automatic shoe tree heel processing machine 200 for processing, if the three automatic shoe tree heel processing machines 200 are in a working state, the control unit controls the automatic conveying mechanism to pause conveying, so that the shoe tree blank temporarily stays on the automatic conveying mechanism, and after the shoe tree is processed into a finished shoe tree, the control unit controls the automatic conveying mechanism to convey the finished shoe tree product from the automatic heel processing machine 200 for discharging; or, when a certain part of the devices or structures of the unmanned automatic last processing system fails, the vision recognition unit 300 may recognize the situation in time and transmit the situation to the control unit, and the control unit controls the corresponding command.
Specifically, the unmanned last automatic processing system further includes an AI information processing unit 400 that automatically optimizes the entire last processing process, and the AI information processing unit 400 is connected with the control unit.
For example, the last is manufactured by placing a bill from the beginning, the last blank is taken out of the warehouse, the AI information processing unit 400 automatically modifies and updates the stock information of the last blank, and at the same time, automatically identifies the information on the saved last blank (for example, by scanning the two-dimensional code on the last blank, the bar code or by reading the information in the chip on the last blank), the AI information processing unit 400 updates the processing information of the last in real time, and adjusts and optimizes the processing process of the last according to the real-time situation (for example, after the last is manufactured by placing a bill, the AI information processing unit 400 finds that the stock is insufficient, the AI information processing unit 400 timely transmits the information to the control unit, and the control unit makes corresponding instructions), so that the processing process.
Specifically, the automatic conveying mechanism comprises an annular conveying line 610 and a plurality of conveying manipulators 620 arranged along the conveying direction of the annular conveying line 610, the heel clamping last processing machine 100 and the automatic heel processing machine 200 are uniformly arranged along the conveying direction of the annular conveying line 610, and the annular conveying line 610 and the conveying manipulators 620 are connected with a control unit; the annular conveying line 610 conveys the shoe trees, the manipulator is used for conveying the shoe trees from the annular conveying line 610 to the heel clamping shoe tree machine 100 or the automatic shoe tree heel processing machine 200, or conveying the shoe trees to the annular conveying line 610 from the heel clamping shoe tree machine 100 or the automatic shoe tree heel processing machine 200, and the manipulator is also used for conveying the shoe tree blanks from a warehouse to the annular conveying line 610, or conveying and discharging the finished shoe trees from the annular conveying line 610.
In order to make this unmanned shoe tree automatic processing system more intelligent, unmanned shoe tree automatic processing system still includes the communication module who realizes communication connection with the external world, communication module is connected with the control unit: for example, related APPs are installed on a handheld terminal (such as a mobile phone, a tablet personal computer and the like), and the APP is logged in through the handheld terminal, so that automatic ordering and shoe tree making can be realized, and the information of shoe tree processing is transmitted to the handheld terminal by an unmanned automatic shoe tree processing system in real time, so that an ordering person can know the processing condition of the shoe tree in time; other relevant authorities also can realize the interdynamic with unmanned shoe tree automatic processing system through APP, send the instruction to unmanned shoe tree automatic processing system through APP like the authority, unmanned shoe tree automatic processing system transmits relevant processing information to relevant authorities.
Compared with the prior art, the technical scheme has the following advantages:
(1) whole shoe tree processing is all accomplished through mechanical automation, labour saving and time saving, and is efficient.
(2) The whole shoe tree processing is completed through mechanical unification, the processing precision is high, and the unification of the shoe tree processing precision is facilitated.
(3) By arranging the visual recognition unit 300 and the AI information processing unit 400 to perform real-time monitoring and optimized adjustment on the whole shoe tree processing, various production conditions can be automatically adjusted in time, so that the optimal processing process of the shoe tree is realized.
(4) Seamless transportation connection between each processing equipment is realized through automatic conveying mechanism, greatly reduced the processing cycle of whole shoe tree, satisfy the production requirement.
In the description herein, references to the description of the terms "one embodiment," "certain embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
It is to be understood that the invention is not limited to the above-described embodiments, and that modifications and variations may be made by those skilled in the art in light of the above teachings, and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.
Claims (10)
1. The utility model provides an unmanned shoe tree automatic processing system which characterized in that includes:
a heel clamping shoe last machine for processing other positions of the shoe last except the heel part;
an automatic shoe tree heel processing machine for processing the shoe tree heel part;
the automatic conveying mechanism is used for conveying and connecting the whole shoe tree;
the control unit is used for controlling the automatic operation of the whole system;
press from both sides heel shoe tree machine, automatic shoe tree heel processing machine and automatic conveying mechanism and all be connected with the control unit, by the control unit control operation: automatic conveying mechanism carries the shoe tree blank to pressing from both sides the heel shoe tree machine from the warehouse, presss from both sides the heel shoe tree machine and removes other positions of heel part to the shoe tree and process, obtains the semi-manufactured goods of shoe tree, and automatic conveying mechanism shoe tree semi-manufactured goods is carried to automatic shoe tree heel processing machine from pressing from both sides the heel shoe tree machine on, and automatic shoe tree heel processing machine carries out the processing of heel part to the semi-manufactured goods of shoe tree, obtains the shoe tree finished product, and automatic conveying mechanism carries the ejection of compact with the shoe tree finished product is automatic.
2. The automated unmanned last processing system according to claim 1, further comprising a vision recognition unit for monitoring and adjusting the whole processing flow of the last, wherein the vision recognition unit is connected with the control unit.
3. The automated unmanned last processing system according to claim 1, further comprising an AI information processing unit for automatically optimizing the entire last processing process, the AI information processing unit being connected to the control unit.
4. The automated unmanned last processing system according to claim 1, further comprising a communication module for communication with the outside, wherein the communication module is connected to the control unit.
5. The automated unmanned last processing system according to claim 1, wherein the heel-gripping last machine comprises a base, a cutter for processing the last except the heel part, a clamping mechanism for clamping the heel of the last to fix the last, and a controller for controlling the automatic operation of the whole heel-gripping last machine, wherein the cutter and the clamping mechanism are both arranged on the base, the cutter and the clamping mechanism are both connected with the controller, the cutter is driven by a driving device to move to process the last, and the driving device is connected with the controller.
6. The automated shoe last processing system according to claim 1, wherein the automated shoe last and heel processing machine comprises a workbench support, a tool for processing the heel of the shoe last to be processed, an information acquisition structure for acquiring the position information and the heel contour information of the shoe last to be processed, and a control system for controlling the whole heel processing equipment, wherein the tool and the information acquisition structure are both arranged on the workbench support, and the tool and the information acquisition structure are both connected with the control system and are controlled by the control system to operate: acquiring position information and heel contour information of a shoe tree to be processed through the information acquisition structure and transmitting the position information and the heel contour information to the control system, and comparing and analyzing the heel contour information of the shoe tree to be processed and heel contour information of a preset target shoe tree by the control system to obtain difference value information between the heel contour information of the shoe tree to be processed and the heel contour information of the preset target shoe tree; the control system combines the difference value information between the heel contour information of the shoe tree to be processed and the heel contour information of a preset target shoe tree with the position information of the shoe tree to be processed to obtain a processing path of the processing equipment; and the control system controls the processing equipment to process the heel of the shoe tree to be processed according to the processing path to obtain the finished product of the shoe tree meeting the requirements.
7. The automated unmanned last processing system of claim 6, further comprising a fixing structure for fixing a last to be processed, the fixing structure being provided on the work bench.
8. The automated unmanned last processing system of claim 6, wherein the cutter is moved by a multi-axis processing mechanism having multiple degrees of freedom to perform the heel processing of the last to be processed.
9. The automated unmanned last processing system of claim 1, further comprising a last blank manufacturing area, wherein the last blank manufacturing area comprises a crusher, a stirrer, an injection machine and a cooling tank, and the crusher, the stirrer and the injection machine are all connected to the control unit: adding materials such as processing waste, recovered shoe tree, raw materials and the like into a crusher for crushing, uniformly stirring by a stirrer, realizing injection molding of the uniformly stirred materials by an injection molding machine, cooling a molded product in a cooling tank to obtain a shoe tree blank, and warehousing the shoe tree blank for processing.
10. The automated unmanned last processing system according to claim 1, wherein the automatic transfer mechanism comprises an endless transfer line and a plurality of transfer robots arranged along a transfer direction of the endless transfer line, the heel gripping shoe last maker and the automated last heel processing machine are arranged uniformly along the transfer direction of the endless transfer line, and the endless transfer line and the transfer robots are connected to the control unit.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821985557.5U CN211492030U (en) | 2018-11-29 | 2018-11-29 | Automatic processing system for unmanned shoe tree |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821985557.5U CN211492030U (en) | 2018-11-29 | 2018-11-29 | Automatic processing system for unmanned shoe tree |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333739A (en) * | 2018-11-29 | 2019-02-15 | 佛山市盈胜智造科技有限公司 | A kind of unmanned shoe tree automatic processing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109333739A (en) * | 2018-11-29 | 2019-02-15 | 佛山市盈胜智造科技有限公司 | A kind of unmanned shoe tree automatic processing system |
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