CN211491100U

CN211491100U - Tool device for machining front left and right supports of engine

Info

Publication number: CN211491100U
Application number: CN201922222457.8U
Authority: CN
Inventors: 邹平元
Original assignee: Chongqing Shuangteng Machinery Co ltd
Current assignee: Chongqing Shuangteng Machinery Co ltd
Priority date: 2019-12-12
Filing date: 2019-12-12
Publication date: 2020-09-15
Anticipated expiration: 2029-12-12

Abstract

The utility model discloses a tool equipment that is used for processing of left right side support before engine to use, including tool base, sandblast adjustment mechanism and controller, the work base lower wall is equipped with the bottom surface recess, in the bottom surface recess was located to the controller, sandblast adjustment mechanism locates on the tool base, sandblast adjustment mechanism includes rotatory backup pad, mount, rotatory mounting one, strengthening rib, hydraulic stem, rotatory mounting two and electromagnetism mounting. The utility model belongs to the technical field of machining equipment, in particular to a sand blasting machine which has high practicability and simple operation, realizes multi-angle sand blasting of a left bracket and a right bracket in front of an engine, avoids sand accumulation on the top surface of a tool base, ensures normal circulation of sand in a sand blasting system and improves sand blasting quality; through the quick clamping of electromagnetic absorption, guarantee that the sand blasting of each face of left and right support in front of the engine except that adsorb the stationary plane is processed and is not blockked the frock device that is used for left and right support processing usefulness in front of the engine of interfering.

Description

Tool device for machining front left and right supports of engine

Technical Field

The utility model belongs to the technical field of machining equipment, specifically indicate a tooling device that is used for processing of left and right support before the engine to use.

Background

The front left and right brackets of the engine are important parts for mounting, supporting and protecting the engine of the automobile, the number of automobiles is large in China, and the demand of automobile manufacturers for machining the front left and right brackets of the engine is increased every year. In the process of processing the front left and right brackets of the engine, after the front left and right brackets of the engine are formed, various defects such as folding, burrs and cracks are easily generated on the surface due to materials and working procedures, the defects on the surface of the front left and right brackets of the engine must be cleaned before the next working procedure is carried out, otherwise, the defects are further enlarged in the subsequent working procedures, even the product is scrapped,

the traditional sand blasting tool can only perform sand blasting treatment on exposed parts of the surfaces of the left and right supports of the front of the engine, dead angles are easily formed, so that the surface treatment and processing of the left and right supports of the front of the engine are uneven, manpower and material resources are wasted due to rework treatment, sand grains are easily accumulated on the surface of the tool in the sand blasting process, the sand grains cannot timely participate in the circulation of a sand blasting system, the granularity cannot be consistent with other sand grains, and the sand blasting effect is influenced; the existing sand blasting clamping is usually performed by clamping the side faces, sand blasting processing cannot be performed on the positions, clamped by a tool, of the left support and the right support in front of the engine, treatment is incomplete, when a plurality of faces are processed on the left support and the right support in front of the same engine, multiple times of clamping processing are needed, and the workpiece needs to be repositioned and clamped every time of clamping processing, so that the part, to be processed, of the workpiece is located at the correct processing position.

SUMMERY OF THE UTILITY MODEL

In order to solve the existing problems, the utility model provides a sand blasting machine which has high practicability and simple operation, realizes the multi-angle sand blasting processing of the left and right brackets in front of the engine, avoids sand accumulation on the top surface of the base of the tool, ensures the normal circulation of sand in a sand blasting system and improves the sand blasting quality; through the quick clamping of electromagnetic absorption, guarantee that the sand blasting of each face of left and right support in front of the engine except that adsorb the stationary plane is processed and is not blockked the frock device that is used for left and right support processing usefulness in front of the engine of interfering.

The utility model adopts the following technical scheme: the utility model relates to a tooling device for processing a front left bracket and a right bracket of an engine, which comprises a tooling base, a sand blasting adjusting mechanism and a controller, wherein the lower wall of the tooling base is provided with a bottom groove, the controller is arranged in the bottom groove, the sand blasting adjusting mechanism is arranged on the tooling base, the sand blasting adjusting mechanism comprises a rotating support plate, a fixing frame, a first rotating fixing part, a reinforcing rib, a hydraulic rod, a second rotating fixing part and an electromagnetic fixing part, the rotating support plate can be rotatably arranged on the tooling base, the fixing frame is arranged on the rotating support plate, the first rotating fixing part is hinged on the fixing frame, the electromagnetic fixing part is arranged on the first rotating fixing part, the reinforcing rib is arranged on the rotating support plate, the second rotating fixing part is arranged on the bottom wall of the electromagnetic fixing part, one end of the hydraulic rod is hinged on the upper, the extension and the shortening of the hydraulic rod are convenient for driving the electromagnetic fixing piece to rotate by 180 degrees, the rotary supporting plate, the first rotary fixing piece, the hydraulic rod and the second rotary fixing piece are combined to realize multi-angle rotation adjustment of the electromagnetic fixing piece, and multi-surface sand blasting treatment of the left support and the right support in front of the engine is facilitated.

Further, the electromagnetism mounting includes the electro-magnet and can dismantle the wearing layer, the electro-magnet is fixed to be located on the rotatory mounting one, be equipped with the joint recess on electro-magnet and the one side lateral wall of the connection of rotatory mounting, can dismantle the wearing layer and be one end open-ended cylindrical cavity setting, can dismantle the wearing layer cup joint and locate the electro-magnet outside, can dismantle the wearing layer and can effectively prevent that the sand grain from wearing and tearing and being convenient for change the electro-magnet, it is equipped with L shape gag lever post to dismantle the articulated L shape gag lever post that is equipped with on the wearing layer, the other end of L shape gag lever post is equipped with magnet joint spare, in the joint recess was located to magnet joint spare joint, magnet joint spare is the toper setting, is convenient for insert in.

Furthermore, a sand discharge groove is formed in the tool base and is formed in the two sides of the controller and the rotary driving motor, sand is conveniently discharged from the sand discharge groove, and sand is prevented from being accumulated on the top surface of the tool base.

Further, the open end symmetry of joint recess is articulated to be equipped with magnet joint board, joint recess open end is close to magnet joint board department and is equipped with the limiting plate, the rotation angle of limiting plate restriction magnet joint board, be equipped with the joint spring between magnet joint board and the joint recess lateral wall, magnet joint board is made for the magnet material.

Further, magnet joint spare is made for the magnet material, the magnetism of magnet joint spare is opposite with the magnetism of limiting plate, and the wearing layer can be dismantled in the fixed being convenient for.

Further, the width of magnet joint board to L shape gag lever post is less than the maximum length of magnet joint spare, guarantees that magnet joint spare can't follow the interior roll-off of joint recess.

Furthermore, the detachable wear-resistant layer is made of a Q460 high-strength steel plate, has strong impact resistance, can receive sand impact in a sand blasting environment, and has no influence on the surface.

Adopt above-mentioned structure the utility model discloses the beneficial effect who gains as follows: the tool device for machining the front left bracket and the front right bracket of the engine is simple in structure, reasonable in design, high in practicability and simple in operation, multi-angle sand blasting machining of the front left bracket and the front right bracket of the engine is realized through the sand blasting adjusting mechanism, the sand discharging groove can effectively prevent sand grains from accumulating on the top surface of a tool base, normal circulation of the sand grains in a sand blasting system is guaranteed, and sand blasting quality is improved; through the quick clamping of electromagnetic absorption, guarantee that the sand blasting of each face except that the fixed face is adsorbed to left and right support before the engine is processed and is not blockked the interference.

Drawings

FIG. 1 is a schematic structural view of a tooling device for machining a front left bracket and a right bracket of an engine according to the present invention;

FIG. 2 is a schematic view of a three-dimensional structure of a tooling device for machining a front left bracket and a right bracket of an engine according to the present invention;

fig. 3 is a schematic structural view of a sand blasting adjusting mechanism of a tooling device for processing a front left bracket and a right bracket of an engine according to the present invention;

fig. 4 is a schematic structural view of the electromagnetic fixing member of the tooling device for processing the front left and right brackets of the engine of the present invention;

FIG. 5 is a partial enlarged view of portion A of FIG. 4;

FIG. 6 is a schematic view showing a working condition of a tooling device for machining a front left bracket and a right bracket of an engine according to the present invention;

wherein, 1, tool base, 2, sandblast adjustment mechanism, 3, a controller, 4, bottom surface recess, 5, rotatory backup pad, 6, the mount, 7, rotatory mounting one, 8, the strengthening rib, 9, the hydraulic stem, 10, rotatory mounting two, 11, the electromagnetism mounting, 12, the electro-magnet, 13, can dismantle the wearing layer, 14, the joint recess, 15, L shape gag lever post, 16, magnet joint spare, 17, arrange the sand groove, 18, rotation driving motor, 19, magnet joint board, 20, the limiting plate, 21, the joint spring.

Detailed Description

The technical solution of the present invention will be described in further detail with reference to specific embodiments, and all the parts of the present invention not described in detail in the technical features or the connection relation are the prior art.

The present invention will be described in further detail with reference to the accompanying drawings.

As shown in figures 1-6, the utility model relates to a tooling device for processing the front left and right brackets of an engine, which comprises a tooling base 1, a sand blasting adjusting mechanism 2 and a controller 3, wherein the lower wall of the tooling base 1 is provided with a bottom groove 4, the controller 3 is arranged in the bottom groove 4, the sand blasting adjusting mechanism 2 is arranged on the tooling base 1, the sand blasting adjusting mechanism 2 comprises a rotary supporting plate 5, a fixing frame 6, a first rotary fixing member 7, a reinforcing rib 8, a hydraulic rod 9, a second rotary fixing member 10 and an electromagnetic fixing member 11, the rotary supporting plate 5 is rotatably arranged on the tooling base 1, the fixing frame 6 is arranged on the rotary supporting plate 5, the first rotary fixing member 7 is hinged on the fixing frame 6, the electromagnetic fixing member 11 is arranged on the first rotary fixing member 7, the reinforcing rib 8 is arranged on the rotary supporting plate 5, the second rotary fixing member 10 is arranged on the bottom, one end of the hydraulic rod 9 is hinged to the upper end of the reinforcing rib 8, and the other end of the hydraulic rod 9 is hinged to the second rotary fixing part 10.

The electromagnetic fixing part 11 comprises an electromagnet 12 and a detachable wear-resistant layer 13, the electromagnet 12 is fixedly arranged on a first rotating fixing part 7, a clamping groove 14 is formed in the side wall of one side, connected with the first rotating fixing part 7, of the electromagnet 12, the detachable wear-resistant layer 13 is arranged in a cylindrical hollow cavity with an opening at one end, the detachable wear-resistant layer 13 is sleeved on the outer side of the electromagnet 12, an L-shaped limiting rod 15 is hinged to the detachable wear-resistant layer 13, a magnet clamping piece 16 is arranged at the other end of the L-shaped limiting rod 15, the magnet clamping piece 16 is clamped in the clamping groove 14, and the magnet clamping piece 16 is arranged in a conical shape; the tool base 1 is provided with a sand discharge groove 17, and the sand discharge groove 17 is arranged on two sides of the controller 3 and the rotary driving motor 18; magnet clamping plates 19 are symmetrically hinged to the opening end of the clamping groove 14, a limiting plate 20 is arranged at the position, close to the magnet clamping plate 19, of the opening end of the clamping groove 14, a clamping spring 21 is arranged between the magnet clamping plate 19 and the side wall of the clamping groove 14, and the magnet clamping plate 19 is made of a magnet material; the magnet clamping piece 16 is made of a magnet material, and the magnetism of the magnet clamping piece 16 is opposite to that of the magnet clamping plate 19; the width of magnet joint board 19 to L shape gag lever post 15 is less than the maximum length of magnet joint spare 16, can dismantle wearing layer 13 and adopt Q460 high strength steel plate material.

When the detachable wear-resistant layer is used, the magnet clamping piece 16 of the detachable wear-resistant layer 13 is pushed to rotate towards the clamping groove 14 by pushing the magnet clamping plate 19, the magnet clamping plate 19 is driven to compress the clamping spring 21 and is clamped into the clamping groove 14, after the magnet clamping piece 16 is clamped into the clamping groove 14, the magnet clamping plate 19 is not contacted with the magnet clamping piece 16, the clamping spring 21 automatically restores under the action of elasticity and drives the magnet clamping plate 19 to restore to block the opening end of the clamping groove 14, the magnet clamping plate 19 limits the magnet clamping plate 19 to rotate towards the outer side of the clamping groove 14, the magnet clamping plate 19 and the magnet clamping plate 19 can effectively prevent the magnet clamping piece 16 from being pulled out of the clamping groove 14, so that the detachable wear-resistant layer 13 is firmly fixed on the outer side of the electromagnet 12, the electromagnet 12 is electrified to generate magnetism when in use, at the moment, the magnetism of one side, provided with the clamping groove 14, of the electromagnet 12 is the same as, the electromagnet 12 firmly adsorbs the magnet clamping piece 16 in the clamping groove 14 and generates repulsion force on the magnet clamping plate 19 to enable the magnet clamping piece to be always positioned at the opening of the clamping groove 14 under the action of elasticity and magnetic repulsion force to limit the magnet clamping piece 16 so that the detachable wear-resistant layer 13 is firmly attached to the electromagnet 12 to avoid looseness in the processing process, the front left bracket and the front right bracket of the engine are adsorbed on the electromagnet 12 to be subjected to sand blasting processing, the detachable wear-resistant layer 13 can effectively prevent sand from wearing the electromagnet 12 and is convenient to replace, redundant sand can be discharged through the sand discharge groove 17 to avoid accumulation on the top surface of the tool base 1, the normal circulation of the sand in a sand blasting system is ensured, the sand blasting quality is improved, when the front left bracket and the right bracket of the engine are required to be subjected to sand blasting processing, the controller 3 controls the hydraulic rod 9 to extend or shorten to drive the rotary fixing, the controller 3 controls the rotary driving motor 18 to drive the rotary supporting plate 5 to rotate, the rotary supporting plate 5 drives the electromagnet 12 and the left and right supports in front of the engine to horizontally rotate, the rotary driving motor 18 and the hydraulic rod 9 drive the electromagnet 12 and the left and right supports in front of the engine to rotate in multiple angles to adjust, so that the multiple-angle sand blasting treatment of the left and right supports in front of the engine is realized, the complete sand blasting is ensured, the left and right supports in front of the engine are not required to be fixed for multiple times, when the detachable wear-resistant layer 13 needs to be replaced, the electromagnet 12 is electrified to enable the electromagnet 12 to generate magnetism and control the current direction, the magnetism of one side of the electromagnet 12, which is provided with the clamping groove 14, is opposite to the magnetism of the magnet clamping piece 16 and is the same with the magnetism of the magnet clamping plate 19, the magnet clamping plate 19 rotates towards the clamping groove 14 under the effect of magnetic adsorption, the opening end of the, the detachable wear-resistant layer 13 can be easily detached to facilitate installation of a new detachable wear-resistant layer 13.

The present invention and the embodiments thereof have been described above, but the description is not limited thereto, and the embodiment shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should understand that they should not be limited to the embodiments described above, and that they can design the similar structure and embodiments without departing from the spirit of the invention.

Claims

1. The utility model provides a tool equipment that is used for left right branch frame processing usefulness before engine which characterized in that: including fixture base, sandblast adjustment mechanism and controller, the fixture base lower wall is equipped with the bottom surface recess, the controller is located in the bottom surface recess, sandblast adjustment mechanism locates on the fixture base, sandblast adjustment mechanism includes rotatory backup pad, mount, rotatory mounting one, strengthening rib, hydraulic stem, rotatory mounting two and electromagnetism mounting, the rotatable fixture base of locating of rotatory backup pad, the mount is located on the rotatory backup pad, rotatory mounting one articulates and locates on the mount, the electromagnetism mounting is located on the rotatory mounting one, the strengthening rib is located on the rotatory backup pad, electromagnetism mounting diapire is located to rotatory mounting two, the strengthening rib upper end is located in the one end of hydraulic stem is articulated, and the other end of hydraulic stem articulates and locates on the rotatory mounting two.

2. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 1, characterized in that: the electromagnetism mounting includes the electro-magnet and can dismantle the wearing layer, the electro-magnet is fixed to be located on the rotatory mounting, be equipped with the joint recess on electro-magnet and the one side lateral wall of the one side of rotatory mounting connection, can dismantle the wearing layer and be one end open-ended cylindrical cavity setting, can dismantle the wearing layer cover and connect and locate the electro-magnet outside, can dismantle the articulated L shape gag lever post that is equipped with on the wearing layer, the other end of L shape gag lever post is equipped with magnet joint spare, magnet joint spare joint is located in the joint recess, magnet joint spare is the toper setting.

3. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 1, characterized in that: the tool base is provided with a sand discharge groove, and the sand discharge groove is arranged on two sides of the controller and the rotary driving motor.

4. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 2, characterized in that: the magnet clamping plate is symmetrically hinged to the opening end of the clamping groove, a limiting plate is arranged at the position of the magnet clamping plate, a clamping spring is arranged between the magnet clamping plate and the side wall of the clamping groove, and the magnet clamping plate is made of a magnet material.

5. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 4, characterized in that: the magnet clamping piece is made of a magnet material, and the magnetism of the magnet clamping piece is opposite to that of the limiting plate.

6. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 4, characterized in that: the width from the magnet clamping plate to the L-shaped limiting rod is smaller than the maximum length of the magnet clamping piece.

7. The tooling device for machining the front left bracket and the right bracket of the engine as claimed in claim 2, characterized in that: the detachable wear-resistant layer is made of Q460 high-strength steel plates.