CN211487921U - Vertical ball-free crushing and grinding machine - Google Patents
Vertical ball-free crushing and grinding machine Download PDFInfo
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- CN211487921U CN211487921U CN201921503083.0U CN201921503083U CN211487921U CN 211487921 U CN211487921 U CN 211487921U CN 201921503083 U CN201921503083 U CN 201921503083U CN 211487921 U CN211487921 U CN 211487921U
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- 239000000463 material Substances 0.000 claims abstract description 26
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 238000005266 casting Methods 0.000 claims abstract description 5
- UVGLBOPDEUYYCS-UHFFFAOYSA-N silicon zirconium Chemical compound [Si].[Zr] UVGLBOPDEUYYCS-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000003921 oil Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000004927 fusion Effects 0.000 claims 1
- 230000000703 anti-shock Effects 0.000 abstract description 26
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- 238000002844 melting Methods 0.000 abstract description 4
- 230000008018 melting Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 238000009826 distribution Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 6
- 238000011161 development Methods 0.000 description 5
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- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- QDLZHJXUBZCCAD-UHFFFAOYSA-N [Cr].[Mn] Chemical compound [Cr].[Mn] QDLZHJXUBZCCAD-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000000788 chromium alloy Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
本实用新型涉及破磨机技术领域,特别涉及一种无球立式破磨机。包括电机、转子A、转子B、上筒体A、下筒体B、进料斗和排料口,所述转子A的立轴上与转子A同轴的设置有转子B及主机皮带轮,所述转子A和转子B均设置有N个出口,其中1<N<9,每个出口均设置锆硅复合熔铸反击锤,所述的反击锤21通过连接螺栓与转子B联结,所述上筒体A上设置有M个反冲击棒A,所述的下筒体B上设置有M个反冲击棒B,所述反冲击棒A和反冲击棒B均采用立轴自转结构设计。本实用新型的有益效果是:物料运行流畅,解决了铁质、杂物经常卡死机器的问题。
The utility model relates to the technical field of crushers, in particular to a ballless vertical crusher. It includes a motor, a rotor A, a rotor B, an upper cylinder A, a lower cylinder B, a feed hopper and a discharge port. The vertical shaft of the rotor A is provided with the rotor B and the main machine pulley coaxially with the rotor A. Both rotor A and rotor B are provided with N outlets, where 1<N<9, each outlet is provided with a zirconium-silicon composite melting and casting impact hammer, the impact hammer 21 is connected with the rotor B through connecting bolts, and the upper cylinder M anti-shock rods A are provided on the A, and M anti-shock rods B are set on the lower cylinder B. Both the anti-shock rods A and the anti-shock rods B are designed with a vertical axis rotation structure. The beneficial effect of the utility model is that the material runs smoothly, which solves the problem that iron and sundries often jam the machine.
Description
技术领域technical field
本实用新型涉及破磨机技术领域,特别涉及一种无球立式破磨机。The utility model relates to the technical field of crushers, in particular to a ballless vertical crusher.
背景技术Background technique
破碎粉磨设备自问世发展到现在,在结构、机理及材料的使用方面都取得了巨大的进步,特别是二零一零年以后,立磨、辊压机等目前较先进的各类破碎粉磨设备得到广泛应用,这些破碎设备的最大弱点是易损件材料损耗严重、维护工作量大、费用高,目前国、内外还没有从根本上解决这一问题。由于这些问题未能从根本上加以解决,近年来,国内外破碎粉磨设备只是在局部结构上及各种耐磨材料的合金元素掺量上做了一些具体工作,而在新的结构设计、新的破碎理论及复合材料的应用等方面未见国内外有更新的报告,但从发展的角度分析,这几方面将是未来破碎粉磨技术的发展方向。Since its inception and development, the crushing and grinding equipment has made great progress in structure, mechanism and material use. Especially after 2010, vertical mills, roller presses and other currently more advanced types of crushing powder Grinding equipment is widely used. The biggest weakness of these crushing equipment is serious material loss of wearing parts, heavy maintenance work and high cost. At present, this problem has not been fundamentally solved at home and abroad. Since these problems have not been fundamentally solved, in recent years, domestic and foreign crushing and grinding equipment has only done some specific work on the local structure and the content of alloying elements of various wear-resistant materials, while in the new structural design, There are no updated reports at home and abroad on the new crushing theory and the application of composite materials, but from the perspective of development, these aspects will be the future development direction of crushing and grinding technology.
基于上述分析,无球立式破磨机就应运而生。无球立式破磨机是在充分借鉴立轴锤式破碎机、立轴反击式破碎机、立轴冲击式破碎机、立式磨机、辊压机等成功技术的基础上设计的一种新型破碎粉磨设备。Based on the above analysis, the ballless vertical mill came into being. Ballless vertical crusher is a new type of crushing powder designed on the basis of fully learning from the successful technologies of vertical shaft hammer crusher, vertical shaft impact crusher, vertical shaft impact crusher, vertical mill, roller press and so on. grinding equipment.
实用新型内容Utility model content
为了克服传统破碎粉磨设备能耗大、噪音高、易损件消耗严重,且后期维护成本高,维护耗时耗力的缺陷,提供了一种符合节能环保发展方向,对实际生产使用价值大,且后期维护成本低,维护方便的无球立式破磨机。In order to overcome the shortcomings of traditional crushing and grinding equipment, such as high energy consumption, high noise, serious consumption of wearing parts, high maintenance costs in the later period, and time-consuming and labor-intensive maintenance, an energy-saving and environmental protection development direction is provided, which is of great value to actual production and use. , and the post-maintenance cost is low, and the maintenance is convenient without ball vertical crusher.
本实用新型所述技术方案如下:The technical solution of the present utility model is as follows:
一种无球立式破磨机,包括电机、转子A、转子B、上筒体A、下筒体B、进料斗和排料口,所述转子A的立轴上与转子A同轴的设置有转子B及主机皮带轮,所述的主机皮带轮与电机上设置的电机皮带轮通过V型皮带联接并实现动力传递,所述转子A和转子B均设置有N个出口,其中1<N<9,每个出口均设置锆硅复合熔铸反击锤,所述的反击锤21通过连接螺栓与转子B联结,所述上筒体A上设置有M个反冲击棒A,所述的下筒体B上设置有M个反冲击棒B,所述的反冲击棒A、反冲击棒B通过定位销分别上筒体A、下筒体B联接,所述反冲击棒A和反冲击棒B均采用立轴自转结构设计,所述的反冲击棒A和反冲击棒B设置反冲击牙板,反冲击棒A和反冲击棒B的拆装通过筒体上设置的盖板门即可完成,通过上部转动手柄可以观察反冲击棒的转动情况,并可以通过上部转动手柄调节,所述的转子A、转子B上均设有分料锥23。A ballless vertical mill, comprising a motor, a rotor A, a rotor B, an upper cylinder A, a lower cylinder B, a feed hopper and a discharge port, and the vertical axis of the rotor A is coaxial with the rotor A. A rotor B and a main engine pulley are provided. The main engine pulley and the motor pulley provided on the motor are connected by a V-belt to realize power transmission. The rotor A and the rotor B are both provided with N outlets, where 1<N<9 , each outlet is provided with a zirconium-silicon composite melting and casting impact hammer, the
所述的分料锥与转子A、转子B均是通过螺栓连接。The said material distribution cone is connected with the rotor A and the rotor B by bolts.
所述转子A与转子B安装在同一立轴上,为上下布置,两转子之间设置有上部轴承及上组合密封。The rotor A and the rotor B are installed on the same vertical shaft and are arranged up and down, and an upper bearing and an upper combined seal are arranged between the two rotors.
所述立轴下端安装有轴承及下组合密封。A bearing and a lower combined seal are installed on the lower end of the vertical shaft.
所述的上部轴承的一侧设有上部供油口。One side of the upper bearing is provided with an upper oil supply port.
所述下部轴承下端设置有下部供油口及轴承起顶螺纹口。The lower end of the lower bearing is provided with a lower oil supply port and a bearing jacking thread port.
所述转子A和转子B的外围分别设置了筒体A和筒体B。A cylindrical body A and a cylindrical body B are respectively provided on the periphery of the rotor A and the rotor B.
所述转子A和转子B通过键与主轴联接。The rotor A and rotor B are coupled to the main shaft by keys.
所述电机安装在电机支架上,所述的电机支架与主机平台安装连接在一起,所述的主机平台通过地脚螺栓固定。The motor is installed on a motor bracket, and the motor bracket is installed and connected with the host platform, and the host platform is fixed by anchor bolts.
所述的电机采用立式电机。The motor is a vertical motor.
本实用新型提供的技术方案带来的有益效果是:The beneficial effects brought by the technical scheme provided by the utility model are:
通过分料锥、转子及反冲击棒的结构设计使得物料在机内的运动轨迹进行了全新设计,使其受力形式发生了重大变化,通过颗粒内部能量的不断积累而达到一次性破碎、粉磨的目的,从而实现无球粉磨;解决了破碎和粉磨有机结合的问题。无球立式破磨机破碎比大,产量高,微米颗粒含量高,性能优于辊压机和立磨,但一次性投资及电耗远低于辊压机和立磨,特别是采用复合材料制造的易损件,寿命比锰铬合金材料延长十几倍,市场潜力巨大,发展前景广阔。很好地解决了破碎机、磨机等矿山建材机械普遍存在的磨损问题,达到了机器安全运转周期长,使用维护费用低的目的。该机采用立式设计,腔体环形空间大,物料运行流畅,解决了铁质、杂物经常卡死机器的问题。Through the structural design of the material distribution cone, rotor and anti-impact rod, the movement trajectory of the material in the machine has been completely designed, and the force form has undergone major changes. The purpose of grinding, so as to achieve ball-free grinding; solve the problem of organic combination of crushing and grinding. Ballless vertical mill has large crushing ratio, high output, high content of micron particles, and its performance is better than that of roller press and vertical mill, but the one-time investment and power consumption are much lower than those of roller press and vertical mill, especially the use of composite The wearing parts made of materials have a lifespan that is more than ten times longer than that of manganese-chromium alloy materials, with huge market potential and broad development prospects. It solves the common wear and tear problem of mining and building materials machinery such as crushers and mills, and achieves the purpose of long safe operation cycle and low maintenance cost. The machine adopts vertical design, the cavity annular space is large, and the material runs smoothly, which solves the problem that iron and sundries often block the machine.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本实用新型的转子结构示意图。Figure 2 is a schematic diagram of the rotor structure of the present invention.
图3是本实用新型的反冲击棒结构示意图。Figure 3 is a schematic view of the structure of the anti-impact rod of the present invention.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present utility model more clear, the embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.
如图1所示,一种无球立式破磨机,包括电机1、转子A17、转子B12、上筒体A18、下筒体B10、进料斗20和排料口,所述转子A17的立轴13上与转子A同轴的设置有转子B12及主机皮带轮6,所述的主机皮带轮6与电机1上设置的电机皮带轮3通过V型皮带4联接并实现动力传递,所述转子A17和转子B12均设置有N个出口,其中1<N<9,每个出口均设置锆硅复合熔铸反击锤21,所述的反击锤21通过连接螺栓22与转子B联结,所述上筒体A18上设置有M个反冲击棒A19,所述的下筒体B10上设置有M个反冲击棒B11,所述的反冲击棒A19、反冲击棒B11通过定位销28分别上筒体A18、下筒体B10联接,所述反冲击棒A和反冲击棒B均采用立轴自转结构设计,所述的反冲击棒A和反冲击棒B上设置反冲击牙板26,反冲击棒A和反冲击棒B的拆装通过筒体上设置的盖板门27即可完成,通过上部转动手柄29可以观察反冲击棒的转动情况,并可以通过上部转动手柄调节,所述的转子A17、转子B12上均设有分料锥23。As shown in Figure 1, a ballless vertical mill includes a
所述的分料锥23与转子A17、转子B12均是通过螺栓连接。The said
所述转子A17与转子B12安装在同一立轴上,为上下布置,两转子之间设置有上部轴承15及上组合密封16。The rotor A17 and the rotor B12 are mounted on the same vertical shaft and are arranged up and down, and an upper bearing 15 and an upper combined
所述立轴13下端安装有下部轴承8及下组合密封9。A
所述的上部轴承15的一侧设有上部供油口14.One side of the upper bearing 15 is provided with an upper
所述下部轴承8下端设置有下部供油口7及轴承起顶螺纹口。The lower end of the
所述转子A17和转子B12的外围分别设置了筒体A18和筒体B10。A cylindrical body A18 and a cylindrical body B10 are respectively provided on the periphery of the rotor A17 and the rotor B12.
所述转子A17和转子B12通过键与主轴13联接。The rotor A17 and the rotor B12 are coupled with the
所述电机1安装在电机支架2上,所述的电机支架与主机平台5安装连接在一起,所述的主机平台通过地脚螺栓固定。The
所述的电机采用立式电机。The motor is a vertical motor.
转子A17和转子B12的出口通道设置锆硅复合熔铸反击锤21通过联结螺栓22与转子联接,反击锤21的拆装通过拆卸连接螺栓22完成,拆装非常方便。筒体A18内设置的上部反冲击棒A19和筒体B10内设置的下部反冲击棒B11通过定位销与筒体联接,反冲击棒采用立轴自转结构设计、反冲击棒上设置反冲击牙板26、下端轴承24及轴承座25,反冲击棒的拆装通过筒体上设置的盖板门27即可完成,拆装非常方便。上部转动手柄28可以观察反冲击棒的转动情况,并可以通过手柄调节。The outlet channels of rotor A17 and rotor B12 are provided with zirconium-silicon composite melting and
机器是利用物料自重进给,物料经上部进料斗20进入,通过分料锥23及进料斗20将物料分散并部分落入转子与筒体之间的打击空间,利用冲击、打击和锤击复合破碎机理及研磨机理对物料进行破碎和粉磨,物料由上部进料斗20部分进入冲击腔,通过分料锥23的分料作用,利用离心惯性力将物料甩向上部反冲击棒A19进行冲击破碎和打击,破磨后的物料经上筒体A18缩口处下落至下筒体B10内,在下筒体B10内物料再次被甩向下部反冲击棒B11进行冲击破碎和打击。在上筒体A18和下筒体B10内物料的运动轨迹为螺旋线。经过多次打击、冲击与研磨后,物料粒度达到了设计要求,经置于下部的两个排料口排出机外,粉尘经下部出口进入收尘器被收集下来。The machine uses the self-weight of the material to feed, the material enters through the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.
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