CN211471365U

CN211471365U - Novel fermentation tank

Info

Publication number: CN211471365U
Application number: CN201922029144.0U
Authority: CN
Inventors: 吴昊天; 王宗瀚
Original assignee: Beijing Shilihe Brewer
Current assignee: Beijing Shilihe Brewer
Priority date: 2019-11-20
Filing date: 2019-11-20
Publication date: 2020-09-11
Anticipated expiration: 2029-11-20

Abstract

The utility model relates to a novel fermentation cylinder belongs to the technical field of vinegar fermentation, including the jar body that is used for loading the vinegar reactant, set up and be arranged in the jar internal solid-state substance carry out filterable filter equipment and be used for carrying out the agitating unit who stirs to the vinegar reactant, intercommunication filter equipment and jar internal space are used for the endless loop structure of liquid vinegar after filtering and set up the heating device who is used for heating the vinegar on the loop structure. It adopts vinegar and jar external circulation, sets up heating device in the mode on circulating mechanism, has avoided heating vinegar in-process to the step that the jar body heated to improve heating efficiency, avoided the heat waste.

Description

Novel fermentation tank

Technical Field

The utility model belongs to the technical field of the technique of vinegar fermentation and specifically relates to a novel fermentation cylinder is related to.

Background

Fermentation is a necessary step in the vinegar production process, and the process is generally realized by a fermentation tank. The fermentation process of vinegar requires a certain reaction temperature, so the vinegar reactant in the fermentation tank is generally heated in the fermentation process.

Current fermentation cylinder generally adopts stainless steel, and its heating device sets up in the fermentation cylinder outside, and heating device heats the fermentation cylinder, heats the vinegar reactant in the fermentation cylinder through the heat conduction effect of fermentation cylinder, detects the temperature of vinegar reactant in the fermentation cylinder through the temperature sensor who sets up in the fermentation cylinder to the temperature control heating device's that needs according to the fermentation process opening and close.

In the fermentation cylinder among the above-mentioned prior art, heating device need heat the fermentation cylinder earlier, and the fermentation cylinder conducts the vinegar reactant in the fermentation cylinder with the heat, and the mode efficiency of this kind of indirect heating vinegar reactant in the fermentation cylinder is lower, and can have more heat extravagant.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a novel fermentation cylinder, its advantage is higher at its heating efficiency, and the waste of heat in the heating process is less.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model provides a novel fermentation cylinder, including the jar body that is arranged in loading the vinegar reactant, set up in the jar internal solid-state substance carries out filterable filter equipment and be arranged in carrying out the agitating unit that stirs to the vinegar reactant, intercommunication filter equipment and jar internal space are used for the circulating structure of the liquid vinegar after filtering and set up the heating device who is used for heating vinegar on circulating structure.

By adopting the technical scheme, the vinegar reactant is put into the tank body, the vinegar reactant naturally reacts to generate vinegar, under the action of the filtering device, solid substances in the vinegar reactant are trapped in the tank body, liquid substances, namely vinegar, are output to the circulating structure, the vinegar is heated by the heating device on the circulating structure, and the heated vinegar is injected into the tank body again, so that the temperature of the vinegar reactant in the tank body is increased, and the reaction temperature required in the vinegar fermentation process is maintained; because the heating process to the vinegar is carried out outside the tank body, the fermentation tank is not required to be heated, thereby avoiding the heat waste brought to the fermentation tank in the heating process and improving the heating efficiency.

The utility model discloses further set up to: the jar body sets up to the vertical cylindrical sealed storehouse of axis, and jar body top is provided with the filling tube that is used for pouring into the vinegar reactant, can open be used for observing jar internal reaction condition's of body viewing aperture and be used for avoiding the too high gas vent of fermentation cylinder internal pressure in reaction process.

By adopting the technical scheme, the feeding pipe is arranged at the top of the tank body, so that the vinegar reactant can be conveniently injected; the observation of the reaction condition in the tank body is facilitated by the arrangement of the observation port; because the air pressure in the tank body can be increased in the fermentation process, the air outlet is arranged to prevent the tank body from being damaged due to overlarge air pressure in the tank body.

The utility model discloses further set up to: the filtering device is a folding microporous filter, the folding microporous filter is vertically arranged at the center of the bottom of the tank body, and the circulating device is communicated with the bottom of the folding microporous filter.

Through adopting above-mentioned technical scheme, foldable microporous filter precision is high, filter speed piece, absorption are few, set up foldable microporous filter in jar body bottom, have avoided having the vinegar reactant not filtered, the possibility of long-term deposit in jar body bottom.

The utility model discloses further set up to: the cavity of the folding microporous filter is communicated with a back-blowing device which is arranged outside the tank body and used for increasing the air pressure of the cavity of the folding microporous filter, and the back-blowing device comprises a back-blowing pipe and an air source, wherein one end of the back-blowing pipe is communicated with the top of the cavity of the folding microporous filter, the other end of the back-blowing pipe extends out of the tank body, and the air source is communicated with the outer end part of.

By adopting the technical scheme, in the long-time filtering process, the micropores on the folding microporous filter can be blocked by solid substances, the filtering efficiency of the folding microporous filter is reduced, the solid substances blocking the micropores can be blown off from the micropores of the folding microporous filter in a back blowing mode when the micropores of the folding microporous filter are blocked, and the micropores of the folding microporous filter are cleaned in a simple and convenient mode.

The utility model discloses further set up to: the circulating device comprises a circulating pipe and a circulating pump, one end of the circulating pipe penetrates through the bottom of the tank body and is communicated with the filtering device in the tank body, the other end of the circulating pipe is communicated with the top of the tank body, and the circulating pump is used for providing circulating power from one end, communicated with the filtering device, of the circulating pipe to the other end of the circulating pipe for liquid substances in the circulating pipe.

By adopting the technical scheme, the mode of adopting circulating pipe and circulating pump realizes that the liquid substance in the vinegar reactant circulates outside the tank body, the structure is simple, the arrangement is convenient, and simultaneously the pumped liquid reactant is poured into the tank body from the top of the tank body, thereby being beneficial to remixing and mixing the liquid substance in the tank body and the solid substance trapped in the tank body.

The utility model discloses further set up to: the circulating pipe is communicated with a storage tank for storing liquid substances output by the tank body, the storage tank is positioned below the tank body and between the circulating pump and the tank body, and a floating ball switch for driving the circulating pump to be started is arranged in the storage tank.

By adopting the technical scheme, the arrangement of the storage tank reduces the circulation speed of the vinegar, and is beneficial to the process of heating the vinegar outside the tank body; the storage tank is positioned below the tank body, so that the vinegar in the tank body can directly flow into the storage tank due to gravity; the setting of float switch makes just can start the circulating pump and draw vinegar in by the holding vessel after having stored a certain amount of vinegar in the holding vessel to avoid the empty possibility of taking out of circulating pump, improved the availability factor of circulating pump.

The utility model discloses further set up to: the end part of the circulating pipe close to the filtering device is provided with an openable discharge hole, and the discharge hole is positioned outside the tank body.

Through adopting above-mentioned technical scheme, set up the discharge gate that can open on the circulating pipe, open the discharge gate and can discharge the liquid vinegar that the reaction finishes, made things convenient for the discharge process of liquid vinegar.

The utility model discloses further set up to: the end part of the circulating pipe communicated with the top of the tank body extends into the tank body and is provided with a spray head for spraying liquid substances.

By adopting the technical scheme, the mode of spraying the liquid substance by the spray head reduces the pressure of the liquid sprayed out of the circulating pipe to the tank body, thereby reducing the possibility that the solid substance in the tank body is broken and flows out along with the liquid substance, improving the filtering effect, and simultaneously, the mode of spraying is that the liquid substance re-injected into the tank body is more easily and completely mixed with the solid substance in the tank body.

The utility model discloses further set up to: the stirring device is arranged at the bottom in the tank body and comprises an annular stirring pipe communicated with an external gas source of the tank body and a gas outlet with an upward opening arranged on the stirring pipe.

By adopting the technical scheme, the vinegar reactant in the tank body is stirred by adopting a gas stirring mode, so that the possibility that solid substances in the vinegar reactant in the tank body are broken due to stirring is reduced, the solid impurity content in output vinegar is reduced, and the generated vinegar is clearer.

The utility model discloses further set up to: the heating device is a solar vacuum tube.

By adopting the technical scheme, the liquid substance in the circulating pipe is heated by adopting a vinegar drying mode to replace electric heat, so that the electric energy consumption is further reduced.

To sum up, the utility model discloses a beneficial technological effect does:

1. the tank body is provided with a circulating device for circulating the liquid substance, and the heating device is arranged on the circulating device, so that the low heating efficiency and resource waste caused by heating the tank body are avoided;

2. the possibility of crushing solid substances in the tank body is reduced by a gas stirring mode, so that the vinegar obtained by filtering contains less solid impurities;

3. the solar vacuum tube is adopted to heat the vinegar, so that the energy is further saved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view for showing the internal structure of the tank.

In the figure, 1, a tank body; 11. a feed tube; 111. a first branch pipe; 112. a second branch pipe; 113. a mixing tube; 12. a viewing port; 13. an exhaust pipe; 2. A filtration device; 21. a blowback pipe; 3. a stirring device; 4. a circulation device; 41. a circulation pipe; 411. a discharge pipe; 42. a storage tank; 43. a circulation pump; 5. solar vacuum tubes; 51. a support frame.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, a novel fermentation tank comprises a tank body 1 for loading vinegar reactant, a filtering device 2 arranged in the tank body 1 for filtering solid substances in the vinegar reactant, a stirring device 3 for stirring the vinegar reactant, a circulating structure for communicating the filtering device 2 with the space in the tank body 1 for circulating filtered liquid vinegar, and a heating device arranged on the circulating structure for heating vinegar; the liquid substance is directly heated by the heating device arranged on the circulating structure in the external circulating mode of the tank body 1, so that the lower heating efficiency and the resource waste caused by heating the tank body 1 are avoided.

The tank body 1 is provided with a vertically arranged cylindrical sealed bin, the top of the tank body 1 is provided with a feeding pipe 11 for injecting vinegar reactant, and the feeding pipe 11 comprises a first branch pipe 111 for injecting curved bed reactant, a second branch pipe 112 for injecting saline water and a mixing pipe 113 for mixing the curved bed reactant and the saline water. One end of the first branch pipe 111 is communicated with front-end equipment for generating a curved bed reactant, and the other end is communicated with the mixing pipe 113; one end of the second branch pipe 112 is communicated with front-end equipment for generating brine, and the other end is communicated with the end part of the first branch pipe 111 communicated with the mixing pipe 113; the other end of the mixing pipe 113 is communicated with the top of the tank body 1. Valves for controlling the on-off of the first branch pipe 111 and the second branch pipe 112 are arranged on the first branch pipe 111 and the second branch pipe 112, and the process of adding the vinegar reactant into the tank body 1 is realized when the first branch pipe 111 and the second branch pipe 112 are communicated.

The top of the tank body 1 is also provided with an openable circular observation port 12, and the reaction condition in the tank body 1 can be observed by opening the observation port 12.

Because the jar body 1 is sealed, can release heat in the vinegar fermentation process, the atmospheric pressure in the jar body 1 can increase, in order to avoid the too big damage jar body 1 of atmospheric pressure in the jar body 1, influence reinforced process, be provided with the gas vent at jar body 1 top, a gas vent intercommunication is located jar exhaust pipe 13 outside 1, the outside atmospheric environment of exhaust pipe 13 other end intercommunication, be provided with the valve of control blast pipe 13 break-make on the blast pipe 13, whether the on-off control through control blast pipe 13 is discharged and jar body 1 environment is sealed completely.

The filtering device 2 is a folding microporous filter which is coaxially arranged with the tank body 1, the end part of the folding microporous filter positioned at the lower part is fixedly connected with the center of the bottom of the tank body 1, and the bottom of the cavity of the folding microporous filter is communicated with the external environment so as to realize the output of incompletely reacted liquid substances or completely reacted vinegar. The folding microporous filter has high filtering precision, high filtering speed and less adsorption, and is arranged at the bottom of the tank body 1, so that the possibility that the vinegar reactant is not filtered and remains at the bottom of the tank body 1 for a long time is avoided.

In the long-term filtration process, the filtration efficiency of the folding microporous filter is reduced because the micropores are blocked by the solid substances in the tank body 1, and the micropores of the folding microporous filter need to be cleaned. In order to conveniently clean the micropores of the folding microporous filter, a blowback device is arranged outside the tank body 1. The back-blowing device comprises a back-blowing pipe 21 and an air source, one end of the back-blowing pipe 21 is communicated with the air source, and the other end of the back-blowing pipe 21 extends into the top of a cavity of the tank body 1 and is communicated with the folding microporous filter, a valve for changing the communication state of the air source and the back-blowing pipe 21 is arranged at the end part communicated with the air source, when the micropores of the folding microporous filter are blocked, the back-blowing pipe 21 is communicated with the air source, and the connection between the folding microporous filter and the external environment is cut off, so that the gas is injected into the cavity of the folding microporous filter, the air pressure in the cavity of the folding microporous filter is increased, solid substances blocking the micropores of the folding microporous filter are blown off.

Agitating unit 3 sets up to set up in jar body 1 bottom and the cyclic annular agitator pipe of the external air supply of the intercommunication jar body and sets up in the gas outlet that the agitator pipe upper shed is up, wherein cyclic annular agitator pipe level and jar body 1 axis pass cyclic annular agitator pipe's center, the gas outlet is including evenly setting up a plurality of on the agitator pipe, be provided with the valve that changes agitator pipe and air supply intercommunication state on the node of agitator pipe and air supply intercommunication, when air supply and agitator pipe intercommunication, gas outlet output gas stirs the edible vinegar reactant in the jar body 1. The vinegar reactant in the tank body 1 is stirred by adopting a gas stirring mode, the stirring efficiency is higher, and the possibility that solid substances in the vinegar reactant in the tank body 1 are broken due to stirring is reduced, so that the solid impurity content in the output vinegar is reduced, and the generated vinegar is clearer.

Circulating device 4 the circulating device 4 comprises a circulating pipe 41, a storage tank 42 and a circulating pump 43, wherein one end of the circulating pipe 41 vertically extends upwards from the lower part of the tank body 1 to the center of the bottom in the tank body 1 and is communicated and connected with the bottom of the cavity of the folding microporous filter, and the end part of the circulating pipe 41 connected with the end part of the folding microporous filter is provided with a valve for controlling whether the folding microporous filter is communicated with the circulating pipe 41 before and the valve is positioned outside the tank body 1; the other end of the circulating pipe 41 is communicated with the top of the tank body 1. The circulating pump 43 is connected to the circulating pipe 41 for providing the circulating power for the liquid in the circulating pipe 41 from one end of the circulating pipe 41 to the other end of the circulating pipe 41 connected to the filtering device 2 by the circulating pump 43.

The storage tank 42 is communicated with the circulating pipe 41 arranged between the circulating pump 43 and the folding microporous filter and is positioned below the tank body 1, the storage tank 42 is arranged into an open upward cylindrical bin, and the top of the storage tank is hinged with a cover which is buckled to prevent dust. The storage tank 42 is communicated with the circulation pipe 41 near the tank 1 portion at the top of the storage tank 42, and is communicated with the circulation pipe 41 near the circulation pump 43 portion at the bottom of the storage tank 42. When the cavity of the folding microporous filter is communicated with the circulating pipe 41, the liquid substance in the cavity flows to the storage tank 42 for temporary storage due to the self-gravity.

A float switch is arranged in the storage tank 42 and electrically connected with the circulating pump 43, and when the liquid level of the liquid material stored in the storage tank 42 is high and a certain height is reached, the float switch is turned on to enable the circulating pump 43 to work so as to pump the liquid material in the storage tank 42 into the tank body 1. The arrangement mode avoids the situation that the circulating pump 43 works to pump the liquid substances when the liquid substances in the cavity are insufficient, thereby avoiding the possibility of air pumping of the circulating pump 43 and improving the use efficiency of the circulating pump 43.

The heating device is a solar vacuum tube which is communicated with the circulating tube 41 arranged between the circulating pump 43 and the tank body 1, and the solar vacuum tube is higher than the tank body 1 and is supported at a high position by a support frame. The solar vacuum tube is arranged outdoors, the black rubber tube with deep color and good heat conduction effect is adopted, the solar vacuum tube heats vinegar in the solar vacuum tube in a mode of absorbing sunlight heat, and energy is further saved compared with an electric heating mode.

The end of the circulating pipe 41 communicating with the top of the tank 1 extends into the tank 1 and is provided with a spray head for spraying liquid material. The mode of spraying the liquid substance by the spray head reduces the pressure of the liquid sprayed by the circulating pipe 41 to the tank body 1, thereby reducing the possibility that the solid substance in the tank body 1 is broken and flows out along with the liquid substance, improving the filtering effect, and simultaneously, the mode of spraying is that the liquid substance injected into the tank body 1 again is easier to be completely mixed with the solid substance in the tank body 1.

The tip that circulating pipe 41 is close to jar body 1 bottom is provided with the discharge gate that is used for exporting the vinegar, and the discharge gate is located jar external 1, and a discharge gate intercommunication discharging pipe 411 is provided with the valve that is used for controlling discharging pipe 411 break-make on discharging pipe 411. The output process of the vinegar in the tank body 1 can be realized by opening the valve.

In the specific use process: the valves on the first branch pipe 111 and the second branch pipe 112 are opened to add vinegar reactant into the tank body 1, meanwhile, the valve on the exhaust pipe 13 is opened to prevent the pressure in the tank body 1 from being too high due to the injection of vinegar reactant, when the amount of vinegar reactant in the tank body 1 reaches a certain value, the injection of vinegar reactant is stopped, then the stirring pipe is communicated with the air source to stir the vinegar reactant in the tank body 1, the liquid in the tank body 1 permeates into the cavity of the folding microporous filter, then the cavity is communicated with the circulating pipe 41, the liquid substance in the cavity can flow into the storage tank 42, when the liquid level in the storage tank 42 is high to open the float switch, the circulating pump 43 is started to pump the liquid substance in the storage tank 42 into the solar vacuum pipe, the liquid substance flows through the solar vacuum pipe to be poured into the tank body 1 again to heat vinegar outside the tank body 1, maintain the required temperature of vinegar fermentation, after vinegar fermentation accomplishes, open the discharge gate with vinegar discharge jar body 1 outside.

In the vinegar fermentation process, the vinegar heating process is completed outside the tank body 1, and the fermentation tank does not need to be heated, so that the heat waste caused by the heating process of the fermentation tank is avoided, and the heating efficiency is improved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A novel fermentation cylinder which characterized in that: the vinegar recycling device comprises a tank body (1) used for loading vinegar reactants, a filtering device (2) arranged in the tank body (1) and used for filtering solid substances in the vinegar reactants, a stirring device (3) used for stirring the vinegar reactants, a circulating device (4) communicated with the filtering device (2) and the space in the tank body (1) and used for circulating filtered liquid vinegar, and a heating device arranged on the circulating device (4) and used for heating vinegar.

2. The new fermenter according to claim 1, wherein: jar body (1) sets up to the vertical cylindrical sealed storehouse of axis, and jar body (1) top is provided with filling tube (11) that are used for pouring into the vinegar reactant, openable be used for observing jar observation opening (12) of the interior reaction conditions of body (1) and be used for avoiding the too high gas vent of fermentation cylinder internal pressure in the reaction process.

3. The new fermenter according to claim 1, wherein: the filtering device (2) is a folding microporous filter, the folding microporous filter is vertically arranged at the center of the bottom of the tank body (1), and the circulating device (4) is communicated with the bottom of the folding microporous filter.

4. The new fermenter according to claim 3, wherein: the cavity of the folding microporous filter is communicated with a back-blowing device which is arranged outside the tank body (1) and used for increasing the air pressure of the cavity of the folding microporous filter, and the back-blowing device comprises a back-blowing pipe (21) and an air source, wherein one end of the back-blowing pipe is communicated with the top of the cavity of the folding microporous filter, the other end of the back-blowing pipe extends out of the tank body (1), and the air source is communicated with the back-blowing pipe (21) and is positioned.

5. The new fermenter according to claim 1, wherein: the circulating device (4) comprises a circulating pipe (41) and a circulating pump (43), one end of the circulating pipe (41) penetrates through the bottom of the tank body (1) to be communicated with the filtering device (2) located in the tank body (1), the other end of the circulating pipe is communicated with the top of the tank body (1), and the circulating pump (43) is used for providing circulating power from one end, communicated with the filtering device (2), of the circulating pipe (41) to the other end of the circulating pipe.

6. The new fermenter according to claim 5, wherein: the circulating pipe (41) is communicated with a storage tank (42) for storing liquid substances output by the tank body (1), the storage tank (42) is positioned below the tank body (1) and between the circulating pump (43) and the tank body (1), and a floating ball switch for driving the circulating pump (43) to be switched on is arranged in the storage tank (42).

7. The new fermenter according to claim 5, wherein: the end part position that circulating pipe (41) is close to filter equipment (2) is provided with the discharge gate that can open, the discharge gate is located outside jar body (1).

8. The new fermenter according to claim 5, wherein: the end part of the circulating pipe (41) communicated with the top of the tank body (1) extends into the tank body (1) and is provided with a spray head for spraying liquid substances.

9. The new fermenter according to claim 1, wherein: agitating unit (3) set up bottom in jar body (1), agitating unit (3) including the cyclic annular stirring pipe of the outer air supply of the intercommunication jar body (1) with set up in stirring pipe upper shed gas outlet up.

10. The new fermenter according to claim 1, wherein: the heating device is a solar vacuum tube.