CN211466573U - Dust-free cutting device - Google Patents

Dust-free cutting device Download PDF

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Publication number
CN211466573U
CN211466573U CN201921567874.XU CN201921567874U CN211466573U CN 211466573 U CN211466573 U CN 211466573U CN 201921567874 U CN201921567874 U CN 201921567874U CN 211466573 U CN211466573 U CN 211466573U
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China
Prior art keywords
water tank
dust
opening
air outlet
dust cover
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CN201921567874.XU
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Chinese (zh)
Inventor
石飞洋
李爱军
朱志军
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Shanghai Spring Bamboo Shoot Decoration Engineering Co ltd
JIACHUN (SHANGHAI) DECORATION & DESIGNING ENGINEERING Ltd
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Shanghai Spring Bamboo Shoot Decoration Engineering Co ltd
JIACHUN (SHANGHAI) DECORATION & DESIGNING ENGINEERING Ltd
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Application filed by Shanghai Spring Bamboo Shoot Decoration Engineering Co ltd, JIACHUN (SHANGHAI) DECORATION & DESIGNING ENGINEERING Ltd filed Critical Shanghai Spring Bamboo Shoot Decoration Engineering Co ltd
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Abstract

The utility model provides a dust-free cutting device, belonging to the field of sports fitness equipment manufacturing; the utility model discloses a: the device comprises a water tank, a cutting machine, a Roots blower and an ultrasonic atomizer; the water tank is a cavity with an opening at the top, and the cutting machine is arranged at the opening; the upper part of the cutting machine is wrapped with a dust cover which is a closed mesh enclosure with an opening at the bottom end; the opening of the dust cover corresponds to the opening of the water tank; the two ends of the Roots blower are respectively connected with an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with the dust cover, and the air outlet pipe is connected with the bottom of the water tank; the ultrasonic atomizer is arranged in the water tank; and a breathable grid plate for plugging the air outlet pipe is arranged in the water tank. The utility model discloses a bottom at the cutting machine sets up the water tank to pour into the water tank with the inspiratory flue gas of dust cover and dust through the roots's fan in, increased substantially the adsorption efficiency of dust through mixing with water, and set up ultrasonic atomization device in the water tank and further subside dust and harmful gas.

Description

Dust-free cutting device
Technical Field
The utility model relates to a cutting instrument manufacturing technology especially relates to a dustless formula cutting device, belongs to mechanical appliances and makes technical field.
Background
The cutting machine is classified into a flame cutting machine, a plasma cutting machine, a laser cutting machine, a water cutting machine, and the like. The laser cutting machine has the fastest efficiency, the highest cutting precision and generally smaller cutting thickness. The plasma cutting machine has fast cutting speed and certain slope of the cut surface.
Although the material cutting machine for decoration in the prior art has a certain dust removal function, the dust removal structure is simple, and dust is generally adsorbed and filtered by strong negative pressure; however, since the cutting machine is used for cutting not only stone materials and floor tiles but also wood materials and composite boards, when the boards are cut, not only chips and dust but also smoke generated by cutting exist.
Moreover, a large amount of dust still can be scattered when the cutting machine continuously works, and the scattering of the dust at four positions can influence the use experience of a user on the decoration material cutting machine; the generated smoke can stimulate the mouth and the nose of a person and influence the health of the person.
SUMMERY OF THE UTILITY MODEL
The utility model provides a new dustless formula cutting device filters and adsorbs the dust of inhaling through the water tank to increase atomizing device, produce the technical problem of too much flue gas and dust with the cutting machine among the solution prior art.
The utility model discloses dustless formula cutting device, include: the device comprises a water tank, a cutting machine, a Roots blower and an ultrasonic atomizer;
the water tank is a cavity with an opening at the top, and the cutting machine is arranged at the opening; the upper part of the cutting machine is wrapped with a dust cover which is a closed mesh enclosure with an opening at the bottom end;
the opening of the dust cover corresponds to the opening of the water tank;
the two ends of the Roots blower are respectively connected with an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with the dust cover, and the air outlet pipe is connected with the bottom of the water tank; the ultrasonic atomizer is arranged in the water tank;
and a breathable grid plate for plugging the air outlet pipe is arranged in the water tank.
The dust-free cutting device is characterized in that an air outlet is formed in the bottom of the water tank, and the water tank is communicated with the air outlet pipe through the air outlet;
a horizontal baffle is arranged above the air outlet; the air-permeable grid plate is obliquely arranged in the water tank to cover the horizontal baffle, and is positioned below the liquid level in the water tank.
The dust-free cutting device is characterized in that an atomizing cavity is formed in the side wall of the water tank, and the top of the atomizing cavity is communicated with the water tank;
the atomizing cavity is internally provided with a floating plate, and the ultrasonic atomizer is arranged on the floating plate.
The dust-free cutting device is characterized in that an overflow pipe is arranged between the atomizing cavity and the water tank; the inlet of the overflow pipe is communicated with the atomization cavity; the outlet of the overflow pipe is positioned in the water tank, and the height of the outlet is the same as that of the grid plate.
The dust-free cutting device is characterized in that a water injection port is arranged at the top of the atomization cavity.
According to the dust-free cutting device, two groups of rollers are arranged at the opening of the water tank, and the two groups of rollers are located on the horizontal plane.
The dust-free cutting device is characterized in that a plurality of transparent baffles are arranged at the bottom of the dust cover, and the transparent baffles are hinged at the opening edge of the dust cover.
According to the dust-free cutting device, the top end of the dust cover is provided with the air inlet, and the dust cover is connected with the air inlet pipe through the air inlet.
The embodiment of the utility model provides an in, set up the water tank through the bottom at the cutting machine to through roots's fan with the inspiratory flue gas of dust cover and dust injection water tank in, through mixing with water and increased substantially the adsorption efficiency of dust, and set up ultrasonic atomization device in the water tank and further subside dust and harmful gas.
Drawings
Fig. 1 is a side view of a dust-free cutting apparatus according to an embodiment of the present invention.
Detailed Description
Dustless formula cutting device can adopt following material to make, and be not limited to following material, for example: stainless steel, glass fiber, aluminum alloy, plastic, rubber, profile steel, and the like.
Fig. 1 is a side view of a dust-free cutting apparatus according to an embodiment of the present invention; the utility model discloses dustless formula cutting device includes: a water tank 3, a cutting machine 2, a Roots blower 4 and an ultrasonic atomizer 51. The ultrasonic atomizer 51 is installed in the water tank 3.
The ultrasonic atomizer utilizes electronic high-frequency oscillation (oscillation frequency is generally 1.7MHz or 2.4MHz), breaks up the liquid water molecule structure through the high-frequency resonance of the ceramic atomization sheet to generate naturally elegant water mist, and does not need to be heated or added with any chemical reagent. Compared with a heating atomization mode, the energy is saved by 90%; compared with spray atomization, the water consumption is reduced by more than 65%.
In addition, a large amount of negative ions are released in the atomization process and generate electrostatic reaction with smoke, dust and the like floating in the air, so that the negative ions are precipitated, and meanwhile, harmful substances such as formaldehyde, carbon monoxide, bacteria and the like can be effectively removed, so that the air is purified, and the occurrence of diseases is reduced.
The water tank 3 is a cavity with an opening at the top, and the cutting machine 2 is arranged at the opening; the upper part of the cutting machine 2 is wrapped with a dust cover 20, and the dust cover 20 is a closed mesh enclosure with an opening at the bottom end; the dust cover is generally made of plastics or glass fiber reinforced plastics and used for containing dust splashes.
The opening of the dust cover 20 corresponds to the opening of the water tank 3; therefore, most of the dust and the smoke are limited in the water tank or the dust cover, and the escape of the dust and the smoke is avoided.
An operation plate 1 is arranged between the water tank and the dust cover and used for cutting the stone or the plate.
The two ends of the Roots blower 4 are respectively connected with an air inlet pipe 40 and an air outlet pipe 41, the air inlet pipe 40 is connected with the dust cover 20, and the air outlet pipe 41 is connected with the bottom of the water tank 3; generally, an air inlet is opened at the top end of the dust cover 20, and the dust cover 20 is connected to the air inlet pipe 40 through the air inlet.
And an air-permeable grid plate 31 for blocking the air outlet pipe 41 is arranged in the water tank 3.
The air-permeable grid plate is a mesh plate or a metal mesh plate with a plurality of small holes and is used for dispersing air bubbles and increasing the retention time of the air bubbles in the liquid.
The Roots blower belongs to a positive displacement blower, and the end faces of an impeller and front and rear end covers of the blower. The principle is a rotary compressor which compresses and conveys gas by utilizing the relative motion of two blade-shaped rotors in a cylinder. The blower has simple structure and convenient manufacture, is widely applied to aquaculture oxygenation, sewage treatment aeration and cement conveying, is more suitable for a gas conveying and pressurizing system in a low-pressure occasion, and can also be used as a vacuum pump and the like.
Thereby the roots's fan can make inspiratory flue gas and dust carry out the pressure boost, then will contain the gas injection water tank bottom of dust and flue gas by force, and the dispersion of rethread ventilative grid plate increases the contact time of bubble and water, and furthest absorbs flue gas and dust.
More preferably, an air outlet is formed in the bottom of the water tank 3, and the water tank 3 is communicated with the air outlet pipe 41 through the air outlet; the check valve is arranged on the air outlet to prevent liquid in the water tank from flowing back to the air outlet pipe.
A horizontal baffle 42 is arranged above the air outlet, and the horizontal baffle 42 is fixed on the inner wall of the water tank and used for blocking the position right above the air outlet to play a role in dispersing air flow and enabling the air flow to form a plurality of bubbles; the air-permeable grid plate 31 is obliquely arranged in the water tank 3 to cover the horizontal baffle 42, and the air-permeable grid plate 31 is positioned below the liquid level in the water tank 3.
A large amount of water need be poured into to water tank 3 in the use to guarantee to submerge ventilative grid plate, ventilative grid plate slope sets up, and gradual dispersion bubble that can furthest, bubble granule is littleer, and the dust in the bubble and the contact surface of harmful flue gas and water are bigger, absorption flue gas and dust that can be abundant play the effect of purifying cutting machine dust and flue gas.
The gas passing through the gas-permeable grid plate forms a large amount of fine bubbles to float out of the water surface, then enters the opening of the water tank, is sucked by the dust cover with new dust and smoke particles again, and passes through the Roots blower.
In the process, the ultrasonic atomizer generates a large amount of fine water drops to be mixed with the dust and the flue gas, so that the volume weight of the dust and the flue gas is increased to the maximum extent, and the dust and the flue gas can be adhered to the inner wall of the air inlet pipe and cannot float. In this embodiment, a coarse filter screen or a labyrinth filter structure may be disposed in the air inlet pipe to facilitate deposition of dust and flue gas particles.
The embodiment of the utility model provides an in, set up the water tank through the bottom at the cutting machine to through roots's fan with the inspiratory flue gas of dust cover and dust injection water tank in, through mixing with water and increased substantially the adsorption efficiency of dust, and set up ultrasonic atomization device in the water tank and further subside dust and harmful gas.
The dust-free cutting device of the embodiment, wherein, the lateral wall of the water tank 3 is provided with an atomizing chamber 5, and the top of the atomizing chamber 5 is communicated with the water tank 3, so that the formed mist enters the water tank.
The atomizing cavity 5 is internally provided with a floating plate 50, and the ultrasonic atomizer 51 is arranged on the floating plate 50; the ultrasonic transducer of the ultrasonic atomizer is guaranteed to be always located below the floating plate and well below the water surface, and damage to the ultrasonic transducer caused by water shortage or water surface shaking is avoided.
Further, an overflow pipe 52 is arranged between the atomization cavity 5 and the water tank 3; the inlet of the overflow pipe 52 is communicated with the bottom of the atomization cavity 5; the outlet of the overflow pipe 52 is located in the water tank 3 and has the same height as the grid plate 31. The overflow tube 52 has an outlet at a higher elevation than the inlet, the outlet being generally above the level of the tank. Can add excessive who like this through the atomizing chamber, then overflow to the water tank, add water to the water tank indirectly, also avoid the liquid pollution pure water of atomizing intracavity in the water tank
Preferably, a water injection port is arranged at the top of the atomization cavity 5.
The dust-free cutting device of the embodiment, wherein, the opening part of the water tank 3 is provided with two sets of rollers 30, and two sets of the rollers 30 are both located on the horizontal plane. Two sets of rollers are used to carry the operating panel 1 and also to adjust the horizontal cheap distance between the operating panel 1 and the water tank in order to cut different sizes of material.
The dust-free cutting device of the embodiment, wherein a plurality of transparent baffles 21 are arranged at the bottom of the dust cover 20, and the plurality of transparent baffles 21 are all hinged at the opening edge of the dust cover 20.
The gap between the transparent baffles 21 is used for air intake, and the transparent baffles can not block the sight, so that the cutting condition can be conveniently observed.
The embodiment of the utility model provides a no dust formula cutting device's advantage lies in:
1. the structure of the utility model adopts the dust cover and the water tank to seal the upper and lower ends of the cutting machine respectively, and can circularly treat the smoke and dust generated by cutting;
2. the liquid drops generated by the ultrasonic wave can well adsorb dust and smoke, and promote the settlement and enrichment of the smoke;
3. the ultrasonic atomized liquid drops have the function of cooling the cutting machine, and the water consumption is low;
4. the atomization cavity is connected with the water tank through an overflow pipe, water can be added into the water tank through the atomization cavity, and liquid in the water tank is prevented from polluting pure water in the atomization cavity;
5. the Roots blower has good tolerance to smoke dust and dust, high air pressure and good adaptability to dust removal operation;
6. the utility model discloses not only can remove dust still can reduce the flue gas loss, service environment is friendly.
Additionally, the utility model discloses a dustless formula cutting device cost of manufacture is not high, and structural design is compact, and the structure is ingenious, and the finished product quality is stable, and is pleasing to the eye, and use maintenance is convenient, is applicable to the cutting of various finishing materials.
The above embodiment numbers of the present invention are only for description, and do not represent the advantages and disadvantages of the embodiments. Through the above description of the embodiments, those skilled in the art will clearly understand that the above embodiment method can be implemented by some modifications plus the necessary general technical overlap; of course, the method can also be realized by simplifying some important technical features in the upper level. Based on such understanding, the technical solution of the present invention essentially or the part contributing to the prior art is: the effect and the structure of two straining rings to the cooperation the utility model discloses each embodiment the structure.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.

Claims (7)

1. A dust-free cutting apparatus, comprising: the device comprises a water tank, a cutting machine, a Roots blower and an ultrasonic atomizer;
the water tank is a cavity with an opening at the top, and the cutting machine is arranged at the opening; the upper part of the cutting machine is wrapped with a dust cover which is a closed mesh enclosure with an opening at the bottom end;
the opening of the dust cover corresponds to the opening of the water tank;
the two ends of the Roots blower are respectively connected with an air inlet pipe and an air outlet pipe, the air inlet pipe is connected with the dust cover, and the air outlet pipe is connected with the bottom of the water tank; the ultrasonic atomizer is arranged in the water tank;
a breathable grid plate for plugging the air outlet pipe is arranged in the water tank;
the bottom of the water tank is provided with an air outlet, and the water tank is communicated with the air outlet pipe through the air outlet;
a horizontal baffle is arranged above the air outlet; the air-permeable grid plate is obliquely arranged in the water tank to cover the horizontal baffle, and is positioned below the liquid level in the water tank.
2. The dust-free cutting device as claimed in claim 1, wherein the side wall of the water tank is provided with an atomizing chamber, and the top of the atomizing chamber is communicated with the water tank;
the atomizing cavity is internally provided with a floating plate, and the ultrasonic atomizer is arranged on the floating plate.
3. The dust-free cutting device as claimed in claim 2, wherein an overflow pipe is provided between the atomizing chamber and the water tank; the inlet of the overflow pipe is communicated with the atomization cavity; the outlet of the overflow pipe is positioned in the water tank, and the height of the outlet is the same as that of the grid plate.
4. The dust-free cutting device as claimed in claim 3, wherein a water injection port is provided at the top of the atomization chamber.
5. The dust-free cutting device as claimed in any one of claims 1 to 4, wherein two sets of rollers are arranged at the opening of the water tank, and the two sets of rollers are both located on a horizontal plane.
6. The dust-free cutting device as claimed in any one of claims 1 to 4, wherein a plurality of transparent baffles are arranged at the bottom of the dust cover, and the transparent baffles are hinged at the opening edge of the dust cover.
7. The dust-free cutting device as claimed in any one of claims 1 to 4, wherein an air inlet is opened at the top end of the dust cover, and the dust cover is connected with the air inlet pipe through the air inlet.
CN201921567874.XU 2019-09-20 2019-09-20 Dust-free cutting device Active CN211466573U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921567874.XU CN211466573U (en) 2019-09-20 2019-09-20 Dust-free cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921567874.XU CN211466573U (en) 2019-09-20 2019-09-20 Dust-free cutting device

Publications (1)

Publication Number Publication Date
CN211466573U true CN211466573U (en) 2020-09-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921567874.XU Active CN211466573U (en) 2019-09-20 2019-09-20 Dust-free cutting device

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113399597A (en) * 2021-06-23 2021-09-17 梁建青 A reinforcing bar segmentation cutting equipment for building engineering

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113399597A (en) * 2021-06-23 2021-09-17 梁建青 A reinforcing bar segmentation cutting equipment for building engineering

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