CN211464128U

CN211464128U - Automatic chip removing and cooling system

Info

Publication number: CN211464128U
Application number: CN201821434075.0U
Authority: CN
Inventors: 谢勇
Original assignee: Jiaxing Kejin Machinery Manufacturing Co ltd
Current assignee: Jiaxing Kejin Machinery Manufacturing Co ltd
Priority date: 2018-09-03
Filing date: 2018-09-03
Publication date: 2020-09-11
Anticipated expiration: 2028-09-03

Abstract

The utility model discloses an automatic remove bits cooling system, including base, air jet system and water jet equipment, the top of base is equipped with the drift, and one side of base top is equipped with at least one shower nozzle, air jet equipment includes the gas storage station and the intake pipe of being connected with the gas storage station, be equipped with the air jet controller in the intake pipe, water jet equipment include the water storage tank and with the inlet tube of water storage tank intercommunication, be equipped with the diversion pump on the inlet tube and spout water controller, intake pipe and inlet tube are connected respectively to the shower nozzle, be equipped with the water collector on the base, the water collector bottom is equipped with the water receiving wet return that communicates with the water storage tank. The utility model aims at providing an effectively get rid of impurity such as iron fillings, carry out the cooling-lubrication and improve production efficiency's automatic bits cooling system that removes to the appearance piece.

Description

Automatic chip removing and cooling system

Technical Field

The utility model belongs to forge the punching press field, especially relate to an automatic remove bits cooling system.

Background

During forging and stamping, the metal sample piece generates chips continuously and generates heat, so that the temperature of the metal sample piece is increased. The mode that prior art generally adopted artifical spraying cools off the bits to metal sample spare, however during artifical spraying, because still forging the punching press and carrying out the in-process, the operation degree of difficulty is higher, and spraying efficiency is lower to the piece splashes and causes the injury to the workman easily, and danger is great. Meanwhile, manual spraying is usually not uniform enough, and all parts of the metal sample piece are difficult to take care of simultaneously, so that the chip removal and cooling effects are unstable, and the forming quality of the workpiece is easily influenced.

SUMMERY OF THE UTILITY MODEL

The utility model relates to an overcome the above-mentioned not enough among the prior art, provide one kind effectively get rid of impurity such as iron fillings, carry out cooling-lubrication and improve production efficiency's automatic bits cooling system that removes to the sample piece.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides an automatic remove bits cooling system, includes base, air jet system and water jet equipment, the top of base is equipped with the drift, and one side of base top is equipped with at least one shower nozzle, air jet equipment include the gas storage station and the intake pipe of being connected with the gas storage station, be equipped with in the intake pipe and spout the air controller, water jet equipment include the inlet tube of water storage tank and with the water storage tank intercommunication, be equipped with the diversion pump on the inlet tube and spout the water controller, intake pipe and inlet tube are connected respectively to the shower nozzle, be equipped with the water collector on the base, the water collector bottom is equipped with the water receiving wet return that communicates with the water storage tank. The air inlet pipe and the water inlet pipe are connected to the spray head at the same time, the air spraying controller is used for controlling the on-off of the air inlet pipe, and the water spraying controller is used for controlling the on-off of the water inlet pipe. When the scraps are required to be removed, the air injection controller is opened to enable the air inlet pipe to inject air, and the air flow blows to the metal sample piece on the base to remove the scraps. And then the gas injection controller is closed, the gas inlet pipe stops injecting gas, the gas injection controller is opened, the water inlet pipe sprays water to the metal sample piece, and the metal sample piece is cleaned and cooled. The water receiving tray on the base collects the cleaning water and sends the cleaning water back to the water storage tank through the water receiving and returning pipe, so that the water body is recycled.

Preferably, a sensor for detecting the punch lifting is arranged above the base, the sensor is connected with a signal receiver, and the water spraying controller are respectively connected with the signal receiver. Therefore, when the punch is lifted, the sensor can detect the punch position information, so that the air inlet pipe is opened through the air injection controller to inject air when the punch is lifted, and then the water inlet pipe is opened through the water injection controller to clean and cool, and the control flexibility and the safety are further improved.

Preferably, a water inlet return pipe is arranged on the water inlet pipe and communicated with the water storage tank, and a return water controller is arranged on the water inlet return pipe. Therefore, when the backwater controller is opened, the water inlet and backwater pipe is communicated to communicate the water inlet pipe with the water storage tank, so that water circulation is formed conveniently.

Preferably, the water inlet pipe is provided with a water spray flow valve between the water spray controller and the spray head. The water spray flow valve can adjust the water flow size of the water inlet pipe, different water flow sizes are adjusted according to different workpieces, and the cleaning effect is improved.

Preferably, the air inlet pipe is provided with an air injection flow valve between the air injection controller and the nozzle. The jet flow valve can adjust the airflow size of the air inlet pipe, different airflow sizes are adjusted according to different workpieces, and the chip removing effect is guaranteed.

Preferably, a stirring rod is arranged in the water storage tank, and a stirring pump for driving the stirring rod to rotate is arranged at the bottom of the water storage tank. The stirring rod is driven to rotate by the stirring pump, and the liquid in the water storage tank is stirred.

Preferably, a filter screen is arranged in the water receiving tray, and the filter screen completely covers the interface of the water receiving return pipe. The filter screen can filter and collect impurity such as iron fillings in the aquatic, guarantees the water cleanliness, improves water cyclic utilization.

Preferably, the bottom edge of the water receiving tray is obliquely arranged towards one side, and the water receiving and returning pipe is arranged at the lower part of the bottom edge of the water receiving tray. The bottom edge of the water receiving tray is obliquely arranged, so that water can conveniently flow in the water receiving tray and enter the water receiving and returning pipe.

Preferably, the spray head is arranged in a vertical direction on a side above the base, the spray head facing between the base and the punch. Like this, set up a plurality of shower nozzles in vertical direction, simultaneously to the metal sample spare jet-propelled or the water spray on the base for the spraying is comparatively even, guarantees good chip removal and cooling effect.

The utility model has the advantages that: get rid of impurity such as iron fillings that the metal sample produced in forging stamping process, carry out cooling lubrication to the sample simultaneously, effectively improve production efficiency and production security, reduction in production cost.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

In the figure: the device comprises a base 1, a filter screen 2, a water receiving disc 3, a metal sample piece 4, a spray head 5, a punch 6, a sensor 7, an air jet flow valve 8, a signal receiver 9, a water jet flow valve 10, an air jet controller 11, a water jet controller 12, an air inlet pipe 13, an air storage station 14, a return water controller 15, an inlet water return pipe 16, a water storage tank 17, a stirring rod 18, a stirring pump 19, a water diversion pump 20, an inlet pipe 21 and a water receiving return pipe 22.

Detailed Description

The invention is further described with reference to the accompanying drawings and the detailed description.

In the embodiment shown in fig. 1, the automatic chip removing and cooling system comprises a base 1, an air injection device and a water injection device, wherein the base is used for positioning a metal sample 4 with processing, a punch 6 is arranged above the base, and the punch moves in the vertical direction to act on the upper end of the metal sample.

The air injection device comprises an air storage station 14 and an air inlet pipe 13 connected with the air storage station, wherein an air injection controller 11 is arranged on the air inlet pipe, and an air injection flow valve 8 is arranged between the air injection controller and the spray head 5 on the air inlet pipe. The water spraying device comprises a water storage tank 17 and a water inlet pipe 21 communicated with the water storage tank, a water guide pump 20 and a water spraying controller 12 are arranged on the water inlet pipe, a water inlet return pipe 16 is arranged on the water inlet pipe and communicated with the water storage tank, a water return controller 15 is arranged on the water inlet return pipe, and a water spraying flow valve 10 is arranged between the water spraying controller and a spray head of the water inlet pipe. A stirring rod 18 is arranged in the water storage tank, and a stirring pump 19 for driving the stirring rod to rotate is arranged at the bottom of the water storage tank.

One side of base top is equipped with three shower nozzle, and the shower nozzle is arranged along vertical direction in the one side of base top, and the shower nozzle is towards between base and the drift. Each spray head is respectively connected with an air inlet pipe and a water inlet pipe, a water receiving disc 3 is arranged on the base, the bottom edge of the water receiving disc is obliquely arranged towards one side, and a water receiving and returning pipe 22 is arranged at the lower part of the bottom edge of the water receiving disc. The bottom of the water receiving tray is provided with a water receiving return pipe communicated with the water storage tank, a filter screen 2 is arranged in the water receiving tray, and the filter screen completely covers a connector of the water receiving return pipe. And a sensor 7 for detecting the lifting of the punch is arranged above the base, the sensor is connected with a signal receiver 9, and the gas spraying controller and the water spraying controller are respectively connected with the signal receiver.

In the actual operation process, when the punch moves upwards and returns to the original position, the signal receiver acquires punch displacement information through the sensor, the water spraying controller is controlled to be opened, the water spraying controller and the water returning controller are closed, and the air inlet pipe sprays air to the metal sample piece on the base to remove scraps. And after the air injection is carried out for a certain time, the air injection controller is closed, the air inlet pipe stops injecting air, the water injection controller is opened, the water inlet pipe sprays water to the metal sample piece, and the metal sample piece is cleaned and cooled. And then, closing the water spraying controller, and opening the water return controller to form water circulation. The water receiving tray on the base collects the cleaning water and sends the cleaning water back to the water storage tank through the water receiving and returning pipe, so that the water body is recycled.

Claims

1. An automatic scrap-removing cooling system is characterized by comprising a base (1), an air injection device and a water injection device, a punch (6) is arranged above the base (1), at least one spray head (5) is arranged on one side above the base (1), the air injection device comprises an air storage station (14) and an air inlet pipe (13) connected with the air storage station (14), the air inlet pipe (13) is provided with an air injection controller (11), the water injection device comprises a water storage tank (17) and an inlet pipe (21) communicated with the water storage tank (17), a water diversion pump (20) and a water spraying controller (12) are arranged on the water inlet pipe (21), the spray head (5) is respectively connected with an air inlet pipe (13) and a water inlet pipe (21), the water receiving plate is characterized in that a water receiving plate (3) is arranged on the base (1), and a water receiving return pipe (22) communicated with the water storage tank (17) is arranged at the bottom of the water receiving plate (3).

2. The automatic chip-removing cooling system according to claim 1, wherein a sensor (7) for detecting the lifting of the punch (6) is arranged above the base (1), the sensor (7) is connected with a signal receiver (9), and the air-spraying controller (11) and the water-spraying controller (12) are respectively connected with the signal receiver (9).

3. The automatic scrap removing and cooling system according to claim 1, wherein the water inlet pipe (21) is provided with a water inlet and return pipe (16), the water inlet and return pipe (16) is communicated with the water storage tank (17), and the water inlet and return pipe (16) is provided with a return water controller (15).

4. An automatic swarf-removing and cooling system according to claim 1, 2 or 3, characterized in that the water inlet pipe (21) is provided with a water spray flow valve (10) between the water spray controller (12) and the spray head (5).

5. An automatic chip-removing cooling system according to claim 1, 2 or 3, characterized in that the inlet pipe (13) is provided with a jet flow valve (8) between the jet controller (11) and the nozzle (5).

6. The automatic scrap removing and cooling system according to claim 1, 2 or 3, wherein a stirring rod (18) is arranged in the water storage tank (17), and a stirring pump (19) for driving the stirring rod (18) to rotate is arranged at the bottom of the water storage tank (17).

7. The automatic scrap-removing cooling system according to claim 1, 2 or 3, wherein a filter screen (2) is arranged in the water-receiving tray (3), and the filter screen (2) completely covers the interface of the water-receiving water return pipe (22).

8. The automatic chip-removing cooling system as claimed in claim 1, 2 or 3, wherein the bottom edge of the water-receiving tray (3) is inclined to one side, and the water-receiving water return pipe (22) is arranged at the lower part of the bottom edge of the water-receiving tray (3).

9. An automatic chip-removing and cooling system as claimed in claim 1, 2 or 3, characterized in that the spray head (5) is arranged in a vertical direction on the side above the base (1), the spray head (5) facing between the base (1) and the punch (6).