CN208357771U - Oven flexibility die casting mechanized production system - Google Patents
Oven flexibility die casting mechanized production system Download PDFInfo
- Publication number
- CN208357771U CN208357771U CN201820559185.3U CN201820559185U CN208357771U CN 208357771 U CN208357771 U CN 208357771U CN 201820559185 U CN201820559185 U CN 201820559185U CN 208357771 U CN208357771 U CN 208357771U
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- Prior art keywords
- die casting
- displacement
- oven
- clamp hand
- production system
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000004512 die casting Methods 0.000 title claims abstract description 39
- 238000006073 displacement reaction Methods 0.000 claims abstract description 50
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims abstract description 20
- 238000009966 trimming Methods 0.000 claims abstract description 20
- 238000006243 chemical reaction Methods 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims abstract description 16
- 238000004080 punching Methods 0.000 claims description 12
- 239000003818 cinder Substances 0.000 claims description 9
- 230000004807 localization Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 6
- 239000000523 sample Substances 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010079 rubber tapping Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
It includes die casting machine, automatic spray apparatus, product detection device, the chartered plane that removes slag, frequency conversion cooling body, oil pressure trimming device, NC machining center, Duo Tai displacement robot clamp hand and flexible bus control system that the utility model, which provides a kind of oven flexibility die casting mechanized production system,；Die casting machine, automatic spray apparatus, product detection device, the chartered plane that removes slag, frequency conversion cooling body, oil pressure trimming device, NC machining center, Duo Tai displacement robot clamp hand are connected to flexible bus control system, are cooperated by flexible bus control system control die casting machine, automatic spray apparatus, product detection device, the chartered plane that removes slag, frequency conversion cooling body, oil pressure trimming device, NC machining center, Duo Tai displacement robot clamp hand.The oven flexibility die casting mechanized production system of the utility model can effectively save manpower, reduce production cost, improve production stability and production efficiency.
Description
Technical field
The utility model relates to oven production equipment technology more particularly to a kind of oven flexibility die casting automated productions
System.
Background technique
Oven in contact with daily life, cookware etc. are since workpiece is many kinds of, and kind is not of uniform size, in production
It cannot achieve full-automatic production, majority is produced using manual mode of operation, according to different size workpiece, by different people
Work technique generates.Traditional manual process is mold to be bumped into formed die casting machine, using manual type by manually carrying out die casting
It is manually demolded by manually taking out after molding, material handle, deburring overlap is manually gone to work, then by manually carrying out integer, fine
Side is manually cut holes, tapping hole, manually mills side, polishing operation.
However, above-mentioned production method needs to expend a large amount of manpowers, and high production cost, production efficiency are low；In addition, by
In artificial operation, the production stability being easy to produce between individual difference, to cause significantly workpiece fraction defective.
Utility model content
The utility model, which provides one kind, can effectively save manpower, reduce production cost, improve production stability, improve life
Efficiency is produced, while lowering the oven flexibility die casting mechanized production system of product defect rate.
A kind of the technical solution adopted in the utility model are as follows: oven flexibility die casting mechanized production system comprising: die casting
It is machine, automatic spray apparatus, product detection device, the chartered plane that removes slag, frequency conversion cooling body, oil pressure trimming device, NC machining center, more
Platform displacement robot clamp hand and flexible bus control system；The die casting machine, the automatic spray apparatus, product inspection
Survey device, the chartered plane that removes slag, the frequency conversion cooling body, the oil pressure trimming device, the NC machining center, described in more
Displacement robot clamp hand is connected to the flexible bus control system, controls the die casting by the flexible bus control system
Machine, the automatic spray apparatus, the product detection device, the chartered plane that removes slag, the frequency conversion cooling body, oil pressure punching
Side device, the NC machining center, more displacement robot clamp hands cooperate.
Further, the automatic spray apparatus includes main part and multiple nozzles for being mounted on the main part
With multiple gas nozzles.
Further, more displacement robot clamp hands include the first displacement robot clamp hand and the second displacement machine
Device people's clamp hand；First displacement robot clamp hand includes pedestal, the displacement clamp arm being mounted on the pedestal and is mounted on
Clamping part in the displacement clamp arm, and the clamping part is equipped with fool proof portion close to the position of the displacement clamp arm；Described second
Displacement robot clamp hand and first displacement robot clamp hand structure having the same.
Further, the product detection device includes testing stand, and the detection probe being mounted on the testing stand
And detection switch.
Further, the chartered plane that removes slag includes localization tool and punching press knife group；It is described fixed that the punching press knife group is mounted on
The lower section of the top of position jig, the localization tool is equipped with inclined ramp, to collect cinder ladle.
Further, the frequency conversion cooling body is equipped with upper and lower two rows of cooling stations, under cooling station described in each row
Side is equipped with inclined-plane slideway, and the lower section of two inclined-plane slideways is equipped with collecting tank.
Further, the oil pressure trimming device is equipped with stamping die and shedding mechanism, and the shedding mechanism is arranged in institute
State the lower section of stamping die.
Further, the NC machining center is equipped with intelligent clamp hand.
Compared to the prior art, the oven flexibility die casting mechanized production system of the utility model can effectively save people
Power reduces production cost, improves production stability, improves production efficiency, while lowering product defect rate.
Detailed description of the invention
Attached drawing is to be used to provide a further understanding of the present invention, and constitute part of specification, and following
Specific embodiment is used to explain together the utility model, but should not constitute limitations of the present invention.In the accompanying drawings,
Fig. 1: the schematic diagram of the utility model oven flexibility die casting mechanized production system；
Fig. 2: the partial schematic diagram of the first displacement of the utility model robot clamp hand；
Fig. 3: the schematic diagram of the utility model automatic spray apparatus；
Fig. 4: the schematic diagram of the utility model product detection device；
Fig. 5: the utility model removes slag the schematic diagram of chartered plane；
Fig. 6: the schematic diagram of the utility model frequency conversion cooling body；
Fig. 7: the schematic diagram of the utility model oil pressure trimming device；
Fig. 8: the schematic diagram of the utility model NC machining center.
The names of the parts and its label
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with attached drawing.It should be understood that herein
Described specific embodiment is only used for describing and explaining the present invention, and is not intended to limit the utility model.
As shown in Figure 1, the oven flexibility die casting mechanized production system of the utility model includes die casting machine 1, automatic spraying
Device 2, product detection device 3, the chartered plane 4 that removes slag, frequency conversion cooling body 5, oil pressure trimming device 6, NC machining center 7, more changes
Away from robot clamp hand and flexible bus control system；Die casting machine 1, product detection device 3, removes cinder ladle at automatic spray apparatus 2
Machine 4, frequency conversion cooling body 5, oil pressure trimming device 6, NC machining center 7, Duo Tai displacement robot clamp hand are connected to flexible total
Line control system, by flexible bus control system control die casting machine 1, automatic spray apparatus 2, product detection device 3, remove slag chartered plane
4, frequency conversion cooling body 5, oil pressure trimming device 6, NC machining center 7, Duo Tai displacement robot clamp hand cooperate.
As shown in figures 1 and 3, specifically, the die casting on die casting machine 1 is sprayed by automatic spray apparatus 2 first
It applies, the product for preventing die casting from coming out is sticked on mold, then die casting machine 1, by molding, is given soup, injection, pressure maintaining, die sinking, is made
Workpiece A ejection.Automatic spray apparatus 2 includes main part 20 and the multiple nozzles 21 being mounted on main part 20, wherein every
The spray amount of one nozzle 21 not only can be adjusted individually, and without leak without gas leakage, atomizing effect well more can saving color raising casting
Part quality.In addition, being also equipped with multiple gas nozzles 22 on main part 20, so that automatic spray apparatus 2 carries blowing function, guarantee mould
Face is clean.
As shown in Figure 1 and Figure 4, Duo Tai displacement robot clamp hand includes the first displacement robot clamp hand 8 and the second displacement
Robot clamp hand 9, wherein the first displacement robot clamp hand 8 include pedestal 80, the displacement clamp arm 81 that is mounted on pedestal 80 and
The clamping part 82 being mounted in displacement clamp arm 81, and clamping part 82 is equipped with fool proof portion 83 close to the position of displacement clamp arm 81.Due to
The length of displacement clamp arm 81 can elongate or shorten, so that the first displacement robot clamp hand 8 can be suitable for apart from longer
Device between conveying.Workpiece A after the spraying of automatic spray apparatus 2 is transported to via the first displacement robot clamp hand 8
Product detection device 3 is detected.Product detection device 3 includes testing stand 30, and the detection being mounted on testing stand 30 is visited
First 31 and detection switch 32, by 32 open detection of detection switch probe 31, with after intelligent measurement workpiece A demoulding with the presence or absence of lacking
It falls into, to effectively improve the workpiece A quality of production, reduces workpiece A fraction defective.
As shown in Figure 1 and Figure 5, the workpiece A after the detection of product detection device 3 is sent by the first displacement robot clamp hand 8 again
Punching press, which is carried out, to the chartered plane 4 that removes slag cuts cinder ladle；The chartered plane 4 that removes slag includes localization tool 40 and punching press knife group 41；Punching press knife group 41 is installed
In the top of localization tool 40.Wherein, localization tool 40 is universal, and punching press knife group 41 is each machine punching without manual switching
Push type broach group 41 can also switch corresponding machine by process control, it may be assumed that cylinder drives sliding block adjustment punching press knife group 41 in guide rail stroke
Form accurately flushing cinder packet.In addition, inclined ramp 42 is equipped in the lower section of localization tool 40, to collect cinder ladle.
As shown in figures 1 to 6, the workpiece A after removing cinder ladle is delivered to frequency conversion cooler via the first displacement robot clamp hand 8
Structure 5 is cooled down, and frequency conversion cooling body 5 is equipped with upper and lower two rows of cooling stations 50, can be supplied multiple workpiece A while be replaced
It is cooling, and the adjustable Real-time frequency conversion control of air quantity；Further, inclined-plane slideway is equipped in the lower section of each row's cooling station 50
51, the lower section of two inclined-plane slideways 51 is equipped with collecting tank 52；Aluminium skimmings cinder ladle that workpiece A is fallen when air-cooled etc. is by inclined-plane slideway
51, which fall to collecting tank 52, collects.
As shown in Figure 1 and Figure 7, workpiece A after cooling is delivered to oil pressure trimming dress via the first displacement robot clamp hand 8 again
6 carry out trimmings are set, oil pressure trimming device 6 is equipped with stamping die 60 and shedding mechanism, and wherein shedding mechanism is arranged in stamping die
60 lower section.After first displacement robot clamp hand 8 clamping workpiece A is put into smelting tool, then it is fed in stamping die 60 and is rushed
Pressure, the material handle stamped out fall to shedding mechanism and blow off.Further, oil pressure trimming device 6 is configured with the punching press of corresponding machine
Mold 60, switching machine only need to change corresponding mold.In safety in production mode, by safe grating intelligent measurement, prevent
Operating personnel comes to harm in the work environment, the personal safety of effective protection operating personnel.
As illustrated in figures 1 and 8, the workpiece A after trimming is delivered to NC machining center 7 via the second displacement robot clamp hand 9
It is processed, wherein the second displacement robot clamp hand 9 is with the structure having the same of the first displacement clamp hand robot 8, herein no longer
It repeats.NC machining center 7 can be realized servo deburring, the precisely processes such as hole milling, tapping；And NC machining center 7 is equipped with intelligence
Clamp hand 70 to carry workpiece A and automatic discharging, all fronts automated production, quality guarantee, and produces and stablizes, high degree
On shorten productive temp, improve production output efficiency.
To sum up, the oven flexibility die casting mechanized production system of the utility model has the advantages that
1, by using, the first displacement robot clamp hand 8 and the second displacement robot clamp hand 9, to optimize clamp tool
Between replace maintenance period；And inhomogeneity production only needs to change clamp hand bending moment amount, and selects in flexible bus control system
Select corresponding program data；Whole system can unmanned production in 7*24 hours.
2, whole that processing procedure Die Casting before operation is connected is unified by robot, to rear processing procedure machining production, make product
Quality is consistent, productive temp is consistent, and production yield reaches 99%.
3, die casting machine 1 controlled using flexible bus control system, automatic spray apparatus 2, product detection device 3, remove cinder ladle
7, two machine 4, frequency conversion cooling body 5, oil pressure trimming device 6, NC machining center displacement robot clamp hand fully-automatic productions, it is whole
A production area is realized unmanned, avoids manually producing that bring industrial injury is unexpected and long-term occupational disease；And it is greatly reduced artificial
Scheduled production, equipment dally the waiting time, reduce energy loss.
Without departing from the thought that the utility model is created, any group is carried out to the various different embodiments of the utility model
It closes, content disclosed by the utility model should all be considered as；In the range of the technology design of the utility model, technical solution is carried out
Any combination for the thought created without prejudice to the utility model that a variety of simple modifications and different embodiments carry out, should all be at this
Within the protection scope of utility model.
Claims (8)
1. a kind of oven flexibility die casting mechanized production system characterized by comprising die casting machine (1), automatic spray apparatus
(2), product detection device (3), the chartered plane that removes slag (4), frequency conversion cooling body (5), oil pressure trimming device (6), NC machining center
(7), Duo Tai displacement robot clamp hand and flexible bus control system；The die casting machine (1), the automatic spray apparatus
(2), the product detection device (3), the chartered plane that removes slag (4), the frequency conversion cooling body (5), the oil pressure trimming device
(6), the NC machining center (7), more displacement robot clamp hands are connected to the flexible bus control system, by institute
State flexible bus control system control the die casting machine (1), the automatic spray apparatus (2), the product detection device (3),
It is the chartered plane that removes slag (4), the frequency conversion cooling body (5), the oil pressure trimming device (6), the NC machining center (7), more
Displacement robot clamp hand described in platform cooperates.
2. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the automatic spray apparatus
It (2) include main part (20) and the multiple nozzles (21) and multiple gas nozzles (22) that are mounted on the main part (20).
3. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the more displacement machines
People's clamp hand includes the first displacement robot clamp hand (8) and the second displacement robot clamp hand (9)；First displacement robot
Clamp hand (8) includes pedestal (80), the displacement clamp arm (81) being mounted on the pedestal (80) and is mounted on the displacement clamp arm
(81) clamping part (82) on, and the clamping part (82) is equipped with fool proof portion (83) close to the position of the displacement clamp arm (81)；
Second displacement robot clamp hand (9) and first displacement robot clamp hand (8) structure having the same.
4. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the product detection device
It (3) include testing stand (30), and the detection probe (31) and detection switch (32) that are mounted on the testing stand (30).
5. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the chartered plane that removes slag (4)
Including localization tool (40) and punching press knife group (41)；The punching press knife group (41) is mounted on the top of the localization tool (40),
The lower section of the localization tool (40) is equipped with inclined ramp (42), to collect cinder ladle.
6. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the frequency conversion cooling body
(5) upper and lower two rows of cooling stations (50) are equipped with, are equipped with inclined-plane slideway (51) below cooling station (50) described in each row,
The lower section of two inclined-plane slideways (51) is equipped with collecting tank (52).
7. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the oil pressure trimming device
(6) stamping die (60) and shedding mechanism, lower section of the shedding mechanism setting in the stamping die (60) are equipped with.
8. oven flexibility die casting mechanized production system as described in claim 1, it is characterised in that: the NC machining center
(7) it is equipped with intelligent clamp hand (70).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820559185.3U CN208357771U (en) | 2018-04-18 | 2018-04-18 | Oven flexibility die casting mechanized production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820559185.3U CN208357771U (en) | 2018-04-18 | 2018-04-18 | Oven flexibility die casting mechanized production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208357771U true CN208357771U (en) | 2019-01-11 |
Family
ID=64932084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820559185.3U Expired - Fee Related CN208357771U (en) | 2018-04-18 | 2018-04-18 | Oven flexibility die casting mechanized production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208357771U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560660A (en) * | 2019-10-24 | 2019-12-13 | 长春中誉集团有限公司 | Automatic production line for automatically removing pouring gates of large die-casting products |
| CN112917844A (en) * | 2020-12-25 | 2021-06-08 | 广东文灿压铸股份有限公司 | Full-automatic machining production line and machining method for automobile transmission piston |
| CN113500176A (en) * | 2021-07-12 | 2021-10-15 | 广东圣誉智能科技有限公司 | Intelligent die-casting island production line and production method thereof |
| CN113649207A (en) * | 2021-10-19 | 2021-11-16 | 宁波隆源精密机械有限公司 | Outer mixed spraying equipment and vehicle aluminum alloy part production system |
| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
-
2018
- 2018-04-18 CN CN201820559185.3U patent/CN208357771U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110560660A (en) * | 2019-10-24 | 2019-12-13 | 长春中誉集团有限公司 | Automatic production line for automatically removing pouring gates of large die-casting products |
| CN112917844A (en) * | 2020-12-25 | 2021-06-08 | 广东文灿压铸股份有限公司 | Full-automatic machining production line and machining method for automobile transmission piston |
| CN113500176A (en) * | 2021-07-12 | 2021-10-15 | 广东圣誉智能科技有限公司 | Intelligent die-casting island production line and production method thereof |
| CN113649207A (en) * | 2021-10-19 | 2021-11-16 | 宁波隆源精密机械有限公司 | Outer mixed spraying equipment and vehicle aluminum alloy part production system |
| CN113955506A (en) * | 2021-10-22 | 2022-01-21 | 艾密(上海)科技有限公司 | Automatic pick-up system |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190111 |
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| CF01 | Termination of patent right due to non-payment of annual fee |