CN211440470U - Release agent spraying system - Google Patents
Release agent spraying system Download PDFInfo
- Publication number
- CN211440470U CN211440470U CN201920304107.3U CN201920304107U CN211440470U CN 211440470 U CN211440470 U CN 211440470U CN 201920304107 U CN201920304107 U CN 201920304107U CN 211440470 U CN211440470 U CN 211440470U
- Authority
- CN
- China
- Prior art keywords
- spraying
- release agent
- control module
- spray
- hydraulic system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Spray Control Apparatus (AREA)
Abstract
A mold release agent spraying system belongs to the technical field of concrete prefabricated plate production equipment. Is composed of spraying unit, steel template and mould bench. This spraying device will accomplish on the corresponding structure of spraying is fixed to the removal chassis, and is nimble light, and adopt the spray tube that is covered with electric nozzle as the spraying instrument, make the spraying even high-efficient, and set up infrared sensor in one side of every electric nozzle, detect the steel form distribution condition that every shower nozzle corresponds the position, and through certain processing principle in order to reach the effect only to steel form and inside spraying, compare in the simple spraying device that covers the spraying formula in unison, waste is reduced, the efficiency of spraying has been improved.
Description
Technical Field
The utility model belongs to the technical field of the precast concrete panel production facility and specifically relates to a release agent spraying system on prefabricated reinforced concrete board production line of assembled house, belongs to the release agent spraying system on the prefabricated reinforced concrete board production line of concrete.
Background
With the continuous development of assembly building technology, the development of the prefabricated reinforced concrete slab processing industry is driven, in the current prefabricated reinforced concrete slab production line, a key step is needed, namely, a mold table and a steel mold are sprayed with a release agent before concrete pouring, so that the steel mold can be easily separated from a prefabricated slab after the prefabricated reinforced concrete slab is prepared, most of the current release agent spraying work adopts manual brush coating or spray coating, some spray coating machines or large-scale spray coating systems are used, the above spray coating systems are large in system, complex in structure and poor in flexibility, the spray coating modes are integrally covered, and cannot be adjusted according to different steel mold layout schemes, so that spray coating is carried out on unnecessary parts, material waste is caused, and the spray coating efficiency is low.
Disclosure of Invention
To foretell not enough, the utility model provides a release agent spraying system is a portable spraying device, has with low costs, can adjust in a flexible way, characteristics such as convenient to use.
The utility model discloses a realize through following technical scheme:
a release agent spraying system comprises a spraying device, a steel template and a mould platform, wherein the mould platform is placed at a proper position, the steel template is arranged on the mould platform in a specific shape according to the requirements of a prefabricated plate, and the spraying device is placed at one side of the mould platform and can move along one side of the mould platform.
The spraying device comprises a movable chassis, a supporting upright post, a power supply bus, a control module, a position adjusting plate, a releasing agent storage tank, a hydraulic system, a spray pipe and a set screw, wherein the supporting upright post is fixed on the movable chassis, a sliding groove is formed in the supporting upright post, so that the position adjusting plate can move up and down along the sliding groove, a threaded hole is formed in the sliding groove of the supporting upright post, the position adjusting plate can be fixed by the set screw, the releasing agent storage tank and the hydraulic system are fixed on the position adjusting plate, so that the releasing agent storage tank and the hydraulic system move along with the position adjusting plate, the releasing agent storage tank is connected with the hydraulic system through a pipeline, and a spray port of the hydraulic system is connected with the spray pipe, the release agent in the release agent storage tank is pumped into the spray pipe after passing through a hydraulic system, the control module is fixed to a proper position on one side of the support upright post, and the power supply bus supplies power to the whole device.
Preferably, the supporting upright post is of a semi-hollow structure, so that a control line can pass through the supporting upright post.
Preferably, the movable chassis is composed of a motor, a movable wheel and a chassis, and a wire hole is formed in the fixed position of the support upright of the chassis, so that a control wire of the motor is connected with the control module through the inside of the support upright.
Preferably, the spray pipe consists of a pipeline body, an electric spray head, an infrared sensor and a wire groove, the wire groove is fixed on one side of the pipeline body, and a control line and a signal line of the electric spray head and the infrared sensor are arranged through the wire groove and then connected with the control module.
Preferably, the electric spraying head and the infrared sensor are arranged on the pipeline body in a plurality of pairs, and the distance between each pair is smaller than the thickness of the steel die plate.
Preferably, the control module is composed of a control drive board, a display, a start-stop button, a spraying amount adjusting button and a mobile control button, and the motor, the hydraulic system, the electric sprayer and the infrared sensor are all connected with the control drive board and are coordinately controlled through the control module.
A method for spraying a release agent comprises the following specific steps:
a. placing the steel template on the die table according to a preset shape, moving the spraying device to a proper position on one side of the die table to enable the spraying pipe to cover the die table, and connecting the power supply bus with a power supply to supply power to the spraying device;
b. the height of the spray pipe is adjusted through the position adjusting plate according to the heights of the die table and the steel template, so that the distance between the electric spray head and the upper end of the steel template is 5-10CM, and the best spraying effect is achieved;
c. moving said spray assembly to one end of said mold table via said travel control button to begin spraying from that end and pouring the prepared release agent into said release agent reservoir;
d. pressing the start-stop button to start spraying, wherein the spraying device is driven by the movable chassis to move from one end of the mold table to one end, so that the spraying pipe can cover the whole mold table, in the moving process of the spraying pipe, the infrared sensor monitors whether the steel mold plate is arranged below the spraying device in real time and sends monitoring information back to the control module, the control module sends corresponding control information by processing the information sent back by the infrared sensor to control the opening or closing of the electric spray heads so as to adjust the opening number of the electric spray heads and the opening position of the electric spray heads according to the placing shape of the steel mold plate in real time, and thus, in the moving process of the spraying device, the release agent is sprayed only on the steel mold plate and the inner part of the steel mold plate instead of spraying the whole mold table, waste is avoided;
e. the moving speed of the spraying device can be adjusted through the spraying amount adjusting button, so that the average spraying amount is adjusted, the spraying speed and the spraying amount are reasonably adjusted according to actual needs, and the best spraying effect is achieved.
The control of the electric spray head follows the following principle:
after the infrared sensors transmit back signals, the control module processes the obtained signals, if the lower parts of two adjacent infrared sensors are detected to have shielding, the positions are edge positions of a steel template which is vertically arranged with the spray pipe, at the moment, an electric spray head corresponding to any one of the two infrared sensors is set as a type A spraying edge point, if the lower parts of three or more adjacent infrared sensors are detected to have shielding, the positions are steel templates which are arranged in parallel with the spray pipe, an electric spray head corresponding to one end close to the other edge point is set as a type B spraying edge point, after the edge points are set, the control module controls the electric spray heads between the spraying edge points to be opened for spraying, and the electric spray heads except the spraying edge points are closed.
The utility model discloses an useful part is, this spraying device will accomplish the corresponding structure of spraying and fix to on removing the chassis, it is nimble light, and adopt the spray tube that is covered with electric nozzle as spraying instrument, make the spraying even high-efficient, and one side at every electric shower nozzle sets up infrared sensor, detect the steel form distribution condition that every shower nozzle corresponds the position, and through certain processing principle in order to reach the effect only to steel form and inside spraying, compare in the simple spraying device who covers the spraying formula in unison, the waste is reduced, and can adjust spraying device's moving speed through spraying volume adjustment button, thereby adjust average spraying volume, in order rationally adjusting spraying speed and spraying volume according to actual need, in order to reach best spraying effect, the efficiency of spraying has been improved.
Drawings
Fig. 1 is a schematic diagram of the spraying of the present invention.
Fig. 2 is a schematic structural view of the spray coating device.
Fig. 3 is a schematic structural view of the nozzle.
FIG. 4 is a control module schematic.
Fig. 5 and 6 are schematic diagrams of the control principle of the electric sprayer.
In the figure, 1, a spraying device, 1.1, a movable chassis, 1.1.1, a movable wheel, 1.1.2, a motor, 1.1.3, a chassis, 1.2, a supporting upright post, 1.3, a power supply bus, 1.4, a control module, 1.4.1, a control driving plate, 1.4.2, a start-stop button, 1.4.3, a display, 1.4.4, a spraying amount adjusting button, 1.4.5, a movable control button, 1.5, a position adjusting plate, 1.6, a releasing agent storage tank, 1.7, a hydraulic system, 1.8, a spray pipe, 1.8.1, a pipeline body, 1.8.2, an electric spray head, 1.8.3, an infrared sensor, 1.8.4, a wire casing, 1.9, a fastening screw, 2, a steel template, 3 and a mold table.
Detailed Description
A release agent spraying system is composed of a spraying device 1, a steel template 2 and a mould table 3, wherein the mould table 3 is placed at a proper position, the steel template 2 is arranged on the mould table 3 in a specific shape according to the requirement of a prefabricated plate, and the spraying device 1 is placed on one side of the mould table 3 and can move along one side of the mould table 3.
The spraying device 1 is composed of a movable chassis 1.1, a support upright 1.2, a power supply bus 1.3, a control module 1.4, a position adjusting plate 1.5, a mold release agent storage tank 1.6, a hydraulic system 1.7, a spray pipe 1.8 and a set screw 1.9, wherein the support upright 1.2 is fixed on the movable chassis 1.1, a sliding groove is arranged on the support upright 1.2, so that the position adjusting plate 1.5 can move up and down along the sliding groove, a threaded hole is arranged on the sliding groove of the support upright 1.2, the position of the position adjusting plate 1.5 can be fixed through the set screw 1.9, the mold release agent storage tank 1.6 and the hydraulic system 1.7 are fixed on the position adjusting plate 1.5, so that the mold release agent storage tank 1.6 and the hydraulic system 1.7 move together with the position adjusting plate 1.5, and the mold release agent storage tank 1.6 is connected with the hydraulic system 1.7 through a pipeline, the hydraulic system 1.7 is connected with the spray pipe 1.8 at the spray outlet, so that the release agent in the release agent storage tank 1.6 is pumped into the spray pipe 1.8 after passing through the hydraulic system 1.7, the control module 1.4 is fixed at a proper position on one side of the support upright column 1.2, and the whole device is powered through the power supply bus 1.3.
Preferably, the supporting upright 1.2 is a semi-hollow structure, so that a control line can pass through the inside of the supporting upright.
Preferably, the movable chassis 1.1 is composed of a motor 1.1.2, a movable wheel 1.1.1 and a chassis 1.1.3, and the chassis 1.1.3 is provided with a wire hole at the fixing position of the supporting upright 1.2, so that a control wire of the motor 1.1.2 is connected with the control module 1.4 through the inside of the supporting upright 1.2.
Preferably, the nozzle 1.8 is composed of a pipe body 1.8.1, an electric nozzle 1.8.2, an infrared sensor 1.8.3 and a wire slot 1.8.4, the wire slot 1.8.4 is fixed on one side of the pipe body 1.8.1, and control wires and signal wires of the electric nozzle 1.8.2 and the infrared sensor 1.8.3 are arranged through the wire slot 1.8.4 and then connected with the control module 1.4.
Preferably, the electric spray head 1.8.2 and the infrared sensor 1.8.3 are provided in plural and paired pairs on the pipe body 1.8.1, and the distance between each pair is smaller than the thickness of the steel molding plate 2.
Preferably, the control module 1.4 is composed of a control drive board 1.4.1, a display 1.4.3, a start-stop button 1.4.2, a spraying amount adjusting button 1.4.4 and a mobile control button 1.4.5, and the motor 1.1.2, the hydraulic system 1.7, the electric nozzle 1.8.2 and the infrared sensor 1.8.3 are all connected with the control drive board 1.4.1 and are coordinately controlled through the control module 1.4.
A method for spraying a release agent comprises the following specific steps:
a. placing the steel template 2 on the die table 3 according to a preset shape, moving the spraying device 1 to a proper position on one side of the die table 3, enabling the spraying pipe 1.8 to cover the die table 3, and connecting the power supply bus 1.3 with a power supply to supply power to the spraying device 1;
b. the height of the spray pipe 1.8 is adjusted through the position adjusting plate 1.5 according to the heights of the die table 3 and the steel molding plate 2, so that the distance between the electric spray head 1.8.2 and the upper end of the steel molding plate 2 is 5-10CM, and the best spraying effect is achieved;
c. moving said spray means to one end of said die table 3 by said movement control button 1.4.5 to begin spraying from that end, pouring the prepared release agent into said release agent reservoir 1.6;
d. pressing the start-stop button 1.4.2 to start spraying, wherein the spraying device 1 is driven by the movable chassis 1.1 to move from one end of the die table 3 to one end, so that the spraying pipe 1.8 moves to cover the whole die table 3, in the moving process of the spraying pipe 1.8, the infrared sensor 1.8.3 monitors whether the steel form 2 is arranged below the spraying pipe in real time and sends monitoring information back to the control module 1.4, the control module 1.4 sends corresponding control information by processing the information sent back by the infrared sensor 1.8.3 to control the opening or closing of the electric spray heads 1.8.2, so as to adjust the opening number of the electric spray heads 1.8.2 and the opening position of the electric spray heads 1.8.2 in real time according to the placing shape of the steel form 2, thus only spraying a release agent on the steel form 2 and the inside of the steel form 2 in the moving process of the spraying device 1, instead of spraying the whole die table 3, waste is avoided;
e. the moving speed of the spraying device 1 can be adjusted through the spraying amount adjusting button 1.4.4, so that the average spraying amount is adjusted, the spraying speed and the spraying amount are reasonably adjusted according to actual needs, and the best spraying effect is achieved.
The control of the electric spray head 1.8.2 should follow the following principle:
after the infrared sensor 1.8.3 returns a signal, the control module 1.4 processes the obtained signal, and if it is detected that the lower parts of two adjacent infrared sensors 1.8.3 have shielding, the edge position of the steel molding plate 2 perpendicular to the nozzle 1.8 is located at this point, at this time, the electric nozzle 1.8.2 corresponding to any one of the two infrared sensors 1.8.3 is set as a class a spraying edge point, such as a type a spraying edge point1、A2、A3If the lower parts of three or more adjacent infrared sensors 1.8.3 are detected to have shielding, the positions are the positions of the steel templates 2 arranged in parallel with the spray pipes 1.8, the electric spray heads 1.8.2 corresponding to one ends close to the other edge point are set as B-type spraying edge points, such as B-type spraying edge points1After the edge points are set, the control module 1.4 controls the electric spray heads 1.8.2 between the spraying edge points to be opened for spraying, and the electric spray heads 1.8.2 outside the spraying edge points are closed.
During actual spraying, after the spraying preparation work is carried out according to the steps a-c, the start-stop button 1.4.2 can be pressed to start spraying, and when the spray pipe 1.8 moves to the positionIn the position shown in fig. 5, the control module 1.4 analyzes the position to obtain a class a spray edge point a3And a B-type sprayed edge point B1Then the control module 1.4 controls A3To B1The electric spray head 1.8.2 in between is opened for spraying.
When the nozzle 1.8 is moved to the position shown in fig. 6, the control module 1.4 analyzes two class a spray edge points a1And A2Then the control module 1.4 controls A1To A2The electric spray head 1.8.2 in between is opened for spraying.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims (6)
1. A release agent spraying system comprises a spraying device, a steel template and a mould platform, wherein the mould platform is placed at a proper position, the steel template is placed on the mould platform to form a specific shape according to the requirements of a prefabricated plate, and the spraying device is placed at one side of the mould platform and can move along one side of the mould platform;
the spraying device comprises a movable chassis, a supporting upright post, a power supply bus, a control module, a position adjusting plate, a releasing agent storage tank, a hydraulic system, a spray pipe and a set screw, wherein the supporting upright post is fixed on the movable chassis, a sliding groove is formed in the supporting upright post, so that the position adjusting plate can move up and down along the sliding groove, a threaded hole is formed in the sliding groove of the supporting upright post, the position adjusting plate can be fixed by the set screw, the releasing agent storage tank and the hydraulic system are fixed on the position adjusting plate, so that the releasing agent storage tank and the hydraulic system move along with the position adjusting plate, the releasing agent storage tank is connected with the hydraulic system through a pipeline, and a spray port of the hydraulic system is connected with the spray pipe, the release agent in the release agent storage tank is pumped into the spray pipe after passing through a hydraulic system, the control module is fixed to a proper position on one side of the support upright post, and the power supply bus supplies power to the whole device.
2. A mold release agent spray system as claimed in claim 1, wherein said support posts are semi-hollow so that control lines can be passed through them.
3. The spray system as claimed in claim 1, wherein said movable chassis is comprised of a motor, movable wheels and a chassis, said chassis having wire holes at the support post attachment locations, such that the motor control wires are connected to said control module through the interior of said support post.
4. The mold release agent spraying system of claim 1, wherein the nozzle is comprised of a pipe body, an electric nozzle, an infrared sensor, and a wire chase, the wire chase is fixed to one side of the pipe body, and control wires and signal wires of the electric nozzle and the infrared sensor are arranged through the wire chase and then connected to the control module.
5. The system of claim 4, wherein said power sprayer and said infrared sensor are provided in a plurality of pairs on said tube, the spacing between each pair being less than the thickness of said steel die plate.
6. The mold release agent spraying system of claim 1, wherein the control module comprises a control driving board, a display, a start-stop button, a spraying amount adjusting button and a moving control button, and the whole system is coordinately controlled by the control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920304107.3U CN211440470U (en) | 2019-03-11 | 2019-03-11 | Release agent spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920304107.3U CN211440470U (en) | 2019-03-11 | 2019-03-11 | Release agent spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211440470U true CN211440470U (en) | 2020-09-08 |
Family
ID=72307434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920304107.3U Expired - Fee Related CN211440470U (en) | 2019-03-11 | 2019-03-11 | Release agent spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211440470U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702869A (en) * | 2019-03-11 | 2019-05-03 | 山东易码智能科技股份有限公司 | A kind of demoulding agent spray system and spraying method |
-
2019
- 2019-03-11 CN CN201920304107.3U patent/CN211440470U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702869A (en) * | 2019-03-11 | 2019-05-03 | 山东易码智能科技股份有限公司 | A kind of demoulding agent spray system and spraying method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206240669U (en) | Surface lacquer equipment is used in a kind of laminated construction formwork production | |
| CN211440470U (en) | Release agent spraying system | |
| CN111644589A (en) | Cast iron pipe double-station centrifugal casting machine | |
| CN213727236U (en) | Paint spraying apparatus is used in chain production | |
| CN214052264U (en) | Elevator is made with panel paint spraying apparatus | |
| CN109702869A (en) | A kind of demoulding agent spray system and spraying method | |
| CN112049424A (en) | Automatic concrete pouring equipment for building construction and working method thereof | |
| CN205289678U (en) | Spout device and model machine from mould agent | |
| CN111058871A (en) | Two lining concrete self-propelled spray curing means in tunnel | |
| CN101518999B (en) | Metal pipe fitting code-spurting feeding clamping machine | |
| CN209034657U (en) | A kind of die station flush coater | |
| CN115633614A (en) | Control system for planting machine and control method thereof | |
| CN211172952U (en) | Automatic painting device | |
| CN108247006A (en) | A kind of electric vehicle ECU babinets die casting sprays stripper apparatus | |
| CN109769668B (en) | A water conservation irrigation car that is used for agricultural production to spray wide range | |
| CN201394963Y (en) | Code spraying feeding pinch machine for metal pipe fittings | |
| CN112721068A (en) | High-modulus sheet molding compound production equipment and method | |
| CN210474424U (en) | Release agent waste gas collection device | |
| CN219972939U (en) | Spraying maintenance device for bridge pier column | |
| CN215282914U (en) | Supporting device for mold reversing | |
| CN216400300U (en) | Mould for manufacturing rubber ring | |
| CN202608262U (en) | Efficient inkjet printing machine | |
| CN212495286U (en) | Cast iron pipe double-station centrifugal casting machine | |
| CN218132676U (en) | Real mineral varnish and decorative paint spraying device | |
| CN219051822U (en) | Surface spraying equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200908 Termination date: 20210311 |