CN211436872U - Electrostatic flocking device - Google Patents
Electrostatic flocking device Download PDFInfo
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- CN211436872U CN211436872U CN201922174604.9U CN201922174604U CN211436872U CN 211436872 U CN211436872 U CN 211436872U CN 201922174604 U CN201922174604 U CN 201922174604U CN 211436872 U CN211436872 U CN 211436872U
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- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 239000000428 dust Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 abstract description 8
- 239000004744 fabric Substances 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 238000009827 uniform distribution Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001846 repelling effect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Abstract
The utility model discloses an electrostatic flocking device, which comprises a flocking box, wherein the top end of the flocking box is provided with an inlet component, a screen is arranged in the flocking box below the inlet component, an electrostatic plate is arranged in the flocking box below the screen, and a plurality of flocking ports are uniformly arranged on the electrostatic plate; a driving mechanism is arranged at the right end of the electrostatic plate, and a reset component is arranged between the left end of the electrostatic plate and the left inner wall of the flocking box; the lower part of the flocking box is provided with a conveying mechanism; the flocking case and the mechanism that induced drafts of electrostatic plate lower part are connected. The utility model discloses a set up spiral feed mechanism, screen cloth, fan, electrostatic plate in the flocking incasement, wherein spiral feed mechanism plays certain stirring effect to fine hair, and the vibration of screen cloth makes the even whereabouts of fine hair, and the leading-in air of fan makes fine hair float and reach evenly distributed's effect, and reciprocating motion makes the even whereabouts of fine hair about the electrostatic plate, and article surface flocking inhomogeneous condition takes place when their combined action can effectually prevent the flocking.
Description
Technical Field
The utility model belongs to the technical field of the flocking, concretely relates to electrostatic flocking device.
Background
The electrostatic flocking is a processing technique for flocking on the surface of an object by using electrostatic effect, and the principle of electrostatic flocking is that the physical characteristics of like charges repelling each other and opposite charges attracting each other are utilized to make the fluff take negative charges, the object to be flocked is placed under the condition of zero potential or grounding, the fluff is attracted by a plant body at different potentials, and is accelerated to fly to the surface of the object to be flocked in a vertical shape, and the fluff is vertically adhered to the plant body because the plant body is coated with an adhesive.
However, the existing electrostatic flocking device is easy to concentrate at one position after the fluff is guided into the body, and the fluff is concentrated during flocking, so that the flocking on the surface of an object is not uniform.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming the defects of the prior art and providing an electrostatic flocking device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an electrostatic flocking device comprises a flocking box, wherein an inlet assembly for putting fluff is arranged at the top end of the flocking box, a screen is arranged in the flocking box below the inlet assembly, and a vibrator is arranged on the screen; an electrostatic plate is arranged in the flocking box below the screen, and the electrostatic plate is connected with an electrostatic generator;
a plurality of down falling ports are uniformly arranged on the electrostatic plate; the front side wall and the rear side wall of the electrostatic plate are symmetrically provided with sliding blocks, and the front inner wall and the rear inner wall of the flocking box are provided with sliding chutes in sliding fit with the sliding blocks; a driving mechanism for controlling the electrostatic plate to reciprocate left and right along the chute is arranged at the right end of the electrostatic plate, and a reset assembly is arranged between the left end of the electrostatic plate and the left inner wall of the flocking box;
the lower part of the flocking box is provided with a conveying mechanism for conveying the plant to be flocked;
and the flocking box at the lower part of the electrostatic plate is connected with an air suction mechanism.
Preferably, the driving mechanism comprises a driving motor fixedly connected with the flocking box through a supporting plate, a rotating shaft of the driving motor is upwards connected with an eccentric wheel, and the side surface of the eccentric wheel is in contact connection with the right end surface of the electrostatic plate.
Preferably, the reset mechanism is a plurality of springs, one end of each spring is fixedly connected with the left inner wall of the flocking box, and the other end of each spring is fixedly connected with the left end of the electrostatic plate.
Preferably, the air suction mechanisms are provided with two sets, one set of air suction mechanism is connected with the flocking box between the electrostatic plate and the conveying mechanism, and the other set of air suction mechanism is connected with the flocking box below the conveying mechanism.
Preferably, the air suction mechanism is a suction fan, the suction fan is connected with the flocking box through an air suction pipeline, a dust removal bag is arranged at an outlet of the suction fan, and a valve is arranged on the air suction pipeline.
Preferably, the import subassembly is including setting up the spiral feed mechanism on flocking case upper portion, the top import of spiral feed mechanism and the upper portion entry intercommunication of flocking case, the below export of spiral feed mechanism is located screen cloth upper portion.
Preferably, the spiral feeding mechanism comprises a motor and a shell, the motor is fixedly connected with the side wall of the flocking box, and a rotating shaft of the motor is coaxially and fixedly connected with a rotating shaft; the rotating shaft penetrates into the shell and is rotatably connected with the shell, and the rotating shaft is provided with feeding blades which are spirally distributed.
Preferably, an air outlet is formed in the side wall of the flocking box between the screen and the electrostatic plate, an air inlet is formed in the side wall of the flocking box corresponding to the air outlet, and the air inlet is connected with a fan through a pipeline; and filter screens are arranged at the air outlet and the air inlet.
Preferably, a dehumidifier is arranged on a pipeline between the air inlet and the fan.
The utility model has the advantages that:
(1) the utility model discloses electrostatic flocking device is through setting up spiral feed mechanism, screen cloth, fan, electrostatic plate in the flocking incasement, and wherein spiral feed mechanism plays certain stirring effect to fine hair, and the vibration of screen cloth makes the even whereabouts of fine hair, and the leading-in air of fan makes fine hair float and reach evenly distributed's effect, and reciprocating motion makes the even whereabouts of fine hair about the electrostatic plate, and article surface flocking inhomogeneous condition takes place when their combined action can effectually prevent the flocking.
(2) The electrostatic flocking device is provided with two sets of air suction mechanisms, after flocking is finished, two sets of suction fans are started, the suction fans between the electrostatic plate and the conveying mechanism adsorb residual fluff on the conveying mechanism and in an upper flocking box into the dust removal bag, and the suction fan below the conveying mechanism adsorbs the residual fluff in the flocking box below the conveying mechanism into the dust removal bag; the setting of the mechanism that induced drafts can be with remaining the fine hair of flocking incasement siphoning away and keeping the clean of flocking incasement, and the fine hair that on the other hand adsorbed the collection can continue to use.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
Fig. 1 is a schematic structural view of the electrostatic flocking device of the invention;
fig. 2 is a schematic perspective view of the structure of the middle electrostatic plate and the driving mechanism of the present invention;
fig. 3 is a right side view of the electrostatic plate and the driving mechanism of the present invention;
wherein,
1-flocking box, 101-upper inlet, 102-air outlet, 103-fan, 104-dehumidifier, 2-screen, 3-vibrator, 4-electrostatic plate, 401-fluff falling port, 402-slide block, 5-reset component, 6-support plate, 7-driving motor, 8-eccentric wheel, 9-conveying mechanism, 10-air suction mechanism, 1001-valve, 11-spiral feeding mechanism, 1101-motor, 1102-shell, 1103-rotating shaft and 1104-feeding blade.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
In the present invention, the terms such as "bottom", "top", "left", "right", "front", "back" and the like indicate the position or positional relationship based on the position or positional relationship shown in the drawings, and the terms are only the terms determined for convenience of describing the structural relationship of each component or element of the present invention, and are not specific to any component or element of the present invention, and are not to be construed as limiting the present invention.
In the present invention, terms such as "connected" and "connected" should be understood in a broad sense, and may be either fixedly connected or integrally connected or detachably connected; may be directly connected or indirectly connected through an intermediate. The meaning of the above terms in the present invention can be determined according to specific situations by persons skilled in the art, and should not be construed as limiting the present invention.
The present invention will be further explained with reference to the drawings and examples.
As shown in fig. 1, an electrostatic flocking device comprises a flocking box 1, wherein an inlet component for putting fluff is arranged at the top end of the flocking box 1, a screen 2 is arranged in the flocking box 1 below the inlet component, and a vibrator 3 is arranged on the screen 2; an electrostatic plate 4 is arranged in the flocking box 1 below the screen 2, and the electrostatic plate 4 is connected with an electrostatic generator;
as shown in fig. 2-3, a plurality of lint falling openings 401 are uniformly formed on the electrostatic plate 4; the front and rear side walls of the electrostatic plate 4 are symmetrically provided with sliding blocks 402, and the front and rear inner walls of the flocking box 1 are provided with sliding chutes in sliding fit with the sliding blocks 402; a driving mechanism for controlling the electrostatic plate 4 to reciprocate left and right along the chute is arranged at the right end of the electrostatic plate 4, and a reset component 5 is arranged between the left end of the electrostatic plate 4 and the left inner wall of the flocking box 1; the uniform distribution and the uniform falling of fluff are realized through the screen 2 capable of vibrating and the electrostatic plate 4 capable of reciprocating left and right, so that the condition of uneven flocking on the surface of an object during flocking is effectively prevented;
the lower part of the flocking box 1 is provided with a conveying mechanism 9 for conveying the plant to be planted;
the flocking box 1 at the lower part of the electrostatic plate 4 is connected with an air suction mechanism 10.
Preferably, the driving mechanism comprises a driving motor 7 fixedly connected with the flocking box 1 through a supporting plate 6, a rotating shaft of the driving motor 7 is upwards connected with an eccentric wheel 8, and the side surface of the eccentric wheel 8 is in contact connection with the right end surface of the electrostatic plate 4; during the use, start driving motor 7, make eccentric wheel 8 rotate, realize electrostatic board 4 left and right reciprocating motion under the effect of eccentric wheel 8 and reset assembly 5, make the fine hair that adsorbs on electrostatic board 4 fall into the below through falling fine hair mouth 41 and be located the waiting plant body of transport mechanism 9.
Preferably, the reset mechanism 5 is a plurality of springs, one end of each spring is fixedly connected with the left inner wall of the flocking box 1, and the other end of each spring is fixedly connected with the left end of the electrostatic plate 4.
Preferably, the air suction mechanism 10 is provided with two sets, one set of air suction mechanism is connected with the flocking box 1 between the electrostatic plate 4 and the conveying mechanism 9, and the other set of air suction mechanism is connected with the flocking box 1 below the conveying mechanism 9.
Preferably, the air suction mechanism 10 is a suction fan, the suction fan is connected with the flocking box 1 through an air suction pipeline, a dust removal bag is arranged at an outlet of the suction fan, and a valve 1001 is arranged on the air suction pipeline.
After flocking is finished, starting two sets of suction fans, wherein the suction fans between the electrostatic plate 4 and the conveying mechanism 9 adsorb residual fluff on the conveying mechanism 9 and in the upper flocking box 1 into a dust removal bag, and the suction fan below the conveying mechanism 9 adsorbs the residual fluff in the flocking box 1 below the conveying mechanism 9 into the dust removal bag; the setting of the mechanism that induced drafts can be with remaining the fine hair in flocking case 1 siphoning away and keeping the clean in the flocking case 1, and the fine hair that on the other hand adsorbed the collection can continue to use.
Preferably, the inlet assembly comprises a spiral feeding mechanism 11 arranged on the upper part of the flocking box 1, an upper inlet of the spiral feeding mechanism 11 is communicated with an upper inlet 101 of the flocking box 1, and a lower outlet of the spiral feeding mechanism 11 is positioned on the upper part of the screen 2.
Preferably, the spiral feeding mechanism 11 comprises a motor 1101 and a housing 1102, the motor 1101 is fixedly connected with the side wall of the flocking box 1, and the rotating shaft of the motor 1101 is coaxially and fixedly connected with the rotating shaft 1103; the rotating shaft 1103 extends into the housing 1102 and is rotatably connected with the housing 1102, and the rotating shaft 1103 is provided with spirally distributed feeding blades 1104.
Drop into fine hair from the upper portion entry 101 of flocking case 1, fine hair is by left right side motion under feed blade 1104's spiral effect, export until reaching the below, and wherein feed blade 1104 plays certain stirring effect to fine hair, makes the fine hair that bonds each other can separate, and the inhomogeneous condition of article surface flocking takes place when the effectual flocking that prevents.
Preferably, an air outlet 102 is arranged on the side wall of the flocking box 1 between the screen 2 and the electrostatic plate 4, an air inlet is arranged on the side wall of the flocking box 1 corresponding to the air outlet, and the air inlet is connected with a fan 103 through a pipeline; filter screens are arranged at the air outlet 102 and the air inlet; the arrangement of the fan 103, the air inlet and the air outlet 102 can enable the flocking box 1 to be filled with air, so that fluff floats in the flocking box, the distribution of the fluff is more uniform, and the condition of uneven flocking on the surface of an object during flocking is further prevented; the air inlet is provided with a filter screen for preventing impurities from entering the flocking box 1, and the air outlet 102 is provided with a filter screen for preventing fluff from discharging out of the flocking box 1.
Preferably, a dehumidifier 104 is arranged on a pipeline between the air inlet and the fan 103; the dehumidifier 104 dehumidifies the air introduced into the flocking tank 1, and prevents the flocks from being unevenly flocked due to the fluff adhering to each other by the moisture.
An electrostatic flocking device comprises the following specific embodiments:
fluff is thrown from an upper inlet 101 of the flocking box 1, and moves from left to right under the spiral action of the feeding blade 1104 until reaching a lower outlet, wherein the feeding blade 1104 plays a certain stirring role on the fluff, so that the fluff bonded with each other can be separated, and a certain role is played in ensuring the uniform distribution of the fluff on the surface of the plant body in the follow-up process; fluff falling from an outlet below the spiral feeding mechanism 11 falls onto the screen 2 capable of vibrating, and air is introduced into the flocking box 1 through the fan 103 in the falling process of the screen 2, so that the fluff floats in the air, and the fluff distribution is more uniform; then the fluff is adsorbed on the electrostatic plate 4, and the uniform distribution and the uniform falling of the fluff are realized by the electrostatic plate 4 which reciprocates left and right, so the fluff can uniformly fall onto the plant to be planted in the flocking box 1 through the conveying mechanism 9; therefore, the stirring of the spiral feeding mechanism 11, the vibration of the screen 2, the floating of the air introduced by the fan 103 and the left-right reciprocating motion of the electrostatic plate 4 are matched together, so that the uneven flocking on the surface of the object can be effectively prevented during flocking.
After flocking is finished, starting two sets of suction fans, wherein the suction fans between the electrostatic plate 4 and the conveying mechanism 9 adsorb residual fluff on the conveying mechanism 9 and in the upper flocking box 1 into a dust removal bag, and the suction fan below the conveying mechanism 9 adsorbs the residual fluff in the flocking box 1 below the conveying mechanism 9 into the dust removal bag; the setting of the mechanism that induced drafts can be with remaining the fine hair in flocking case 1 siphoning away and keeping the clean in the flocking case 1, and the fine hair that on the other hand adsorbed the collection can continue to use.
Although the above description has been made on the embodiments of the present invention with reference to the accompanying drawings, it is not intended to limit the present invention, and it should be understood by those skilled in the art that various modifications or variations that can be made by those skilled in the art without inventive work are still within the scope of the present invention.
Claims (9)
1. An electrostatic flocking device is characterized by comprising a flocking box, wherein an inlet assembly for putting fluff is arranged at the top end of the flocking box, a screen is arranged in the flocking box below the inlet assembly, and a vibrator is arranged on the screen; an electrostatic plate is arranged in the flocking box below the screen, and the electrostatic plate is connected with an electrostatic generator;
a plurality of down falling ports are uniformly arranged on the electrostatic plate; the front side wall and the rear side wall of the electrostatic plate are symmetrically provided with sliding blocks, and the front inner wall and the rear inner wall of the flocking box are provided with sliding chutes in sliding fit with the sliding blocks; a driving mechanism for controlling the electrostatic plate to reciprocate left and right along the chute is arranged at the right end of the electrostatic plate, and a reset assembly is arranged between the left end of the electrostatic plate and the left inner wall of the flocking box;
the lower part of the flocking box is provided with a conveying mechanism for conveying the plant to be flocked;
and the flocking box at the lower part of the electrostatic plate is connected with an air suction mechanism.
2. The electrostatic flocking device according to claim 1, wherein the driving mechanism includes a driving motor fixedly connected to the flocking tank through a support plate, a rotation shaft of the driving motor is upwardly connected to an eccentric wheel, and a side surface of the eccentric wheel is in contact connection with a right end surface of the electrostatic plate.
3. The electrostatic flocking device according to claim 1, wherein the return member is a plurality of springs, one end of each spring is fixedly connected with the left inner wall of the flocking tank, and the other end of each spring is fixedly connected with the left end of the electrostatic plate.
4. The electrostatic flocking device according to claim 1, wherein the suction means are provided in two sets, one of the suction means being connected to the flocking tank between the electrostatic plate and the transfer means, and the other suction means being connected to the flocking tank below the transfer means.
5. The electrostatic flocking device according to claim 4, wherein the air suction mechanism is a suction fan, the suction fan is connected with the flocking box through an air suction pipeline, a dust removal bag is arranged at the outlet of the suction fan, and a valve is arranged on the air suction pipeline.
6. The electrostatic flocking device according to claim 1 wherein the inlet assembly includes a screw feeder disposed in an upper portion of the flocking tank, an upper inlet of the screw feeder communicating with an upper inlet of the flocking tank, and a lower outlet of the screw feeder being disposed in an upper portion of the screen.
7. The electrostatic flocking device according to claim 6, wherein the screw feeding mechanism comprises a motor and a housing, the motor is fixedly connected with the side wall of the flocking box, and a rotating shaft of the motor is coaxially and fixedly connected with a rotating shaft; the rotating shaft penetrates into the shell and is rotatably connected with the shell, and the rotating shaft is provided with feeding blades which are spirally distributed.
8. The electrostatic flocking device according to claim 1, wherein an air outlet is provided on a side wall of the flocking tank between the screen and the electrostatic plate, and an air inlet is provided on a side wall of the flocking tank corresponding to the air outlet, the air inlet being connected to a fan through a pipe; and filter screens are arranged at the air outlet and the air inlet.
9. The electrostatic flocking device according to claim 8, wherein a dehumidifier is provided in a pipe between the air inlet and the blower.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922174604.9U CN211436872U (en) | 2019-12-07 | 2019-12-07 | Electrostatic flocking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922174604.9U CN211436872U (en) | 2019-12-07 | 2019-12-07 | Electrostatic flocking device |
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| Publication Number | Publication Date |
|---|---|
| CN211436872U true CN211436872U (en) | 2020-09-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922174604.9U Active CN211436872U (en) | 2019-12-07 | 2019-12-07 | Electrostatic flocking device |
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| CN (1) | CN211436872U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477484A (en) * | 2021-08-13 | 2021-10-08 | 安丹达工业技术(上海)有限公司 | Flocking equipment |
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2019
- 2019-12-07 CN CN201922174604.9U patent/CN211436872U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477484A (en) * | 2021-08-13 | 2021-10-08 | 安丹达工业技术(上海)有限公司 | Flocking equipment |
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