CN220635327U - Tea impurity removing device - Google Patents

Tea impurity removing device Download PDF

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Publication number
CN220635327U
CN220635327U CN202322198129.5U CN202322198129U CN220635327U CN 220635327 U CN220635327 U CN 220635327U CN 202322198129 U CN202322198129 U CN 202322198129U CN 220635327 U CN220635327 U CN 220635327U
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adsorption
tea
communicated
conveyer belt
belt
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CN202322198129.5U
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Inventor
张长胜
丁鑫
聂新蕾
李劲
杨韩晖
陈昆
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation

Abstract

The utility model relates to the technical field of impurity removal, and discloses a tea impurity removal device, which comprises: a feeding mechanism, a vibration screening mechanism and an adsorption mechanism for placing tea leaves; the feeding mechanism comprises a hopper and a first vacuum adsorption assembly communicated with the hopper; the vibration screening mechanism comprises a first conveying belt and a vibration motor for driving the first conveying belt to vibrate; the outlet of the hopper is positioned above the first conveying belt; the adsorption mechanism comprises a second conveyer belt with adsorption holes, a second vacuum adsorption assembly communicated with the adsorption holes, and a cleaning assembly positioned below the second conveyer belt and used for cleaning the second conveyer belt; the second conveyer belt is connected with the discharge end of the first conveyer belt. Can well remove impurities such as dust, hemp threads, filigree and the like.

Description

Tea impurity removing device
Technical Field
The utility model relates to the technical field of impurity removal, in particular to a tea impurity removal device.
Background
At present, tea processing is a tea brewing method which converts tea leaves into dry tea. Impurity removal is an important step in tea processing, and in the process of picking tea, impurities such as Xu Shadan, wood sticks and the like are mixed in, and in the process of transportation, impurities such as hemp threads, dust and the like are mixed because of the need of bag changing operation.
In order to ensure the quality of tea, the existing impurity removing mode is as patent number CN112841331A, which discloses a tea processing machine and a processing method thereof, wherein the processing machine is started to inhale through a high-pressure air pump, so that the fine holes on the bottom plate of the air guide hollow body generate strong negative pressure to attract tea in the feeding transition box, the tea is abutted to the side wall of the inner ring of the transmission rubber rope, and then the transmission rubber rope carries the tea to be transmitted. But the separation mode can not separate dust, hemp threads, filigree and the like well.
Disclosure of Invention
The purpose of the utility model is that: the tea impurity removing device can well remove impurities such as dust, hemp threads, fuzzes and the like.
In order to achieve the above object, the present utility model provides a tea impurity removing device, comprising: a feeding mechanism, a vibration screening mechanism and an adsorption mechanism for placing tea leaves;
the feeding mechanism comprises a hopper and a first vacuum adsorption assembly communicated with the hopper;
the vibration screening mechanism comprises a first conveying belt and a vibration motor for driving the first conveying belt to vibrate; the outlet of the hopper is positioned above the first conveying belt;
the adsorption mechanism comprises a second conveyer belt with adsorption holes, a second vacuum adsorption assembly communicated with the adsorption holes, and a cleaning assembly positioned below the second conveyer belt and used for cleaning the second conveyer belt; the second conveyer belt is connected with the discharge end of the first conveyer belt.
Wherein, first vacuum adsorption subassembly and second vacuum adsorption subassembly all communicate with the negative pressure air supply. The junction between first conveyer belt and the second conveyer belt is provided with the transition board to tealeaves can be better follow first conveyer belt and remove on the second conveyer belt.
A plurality of sieve holes are uniformly formed in the second conveying belt, the size of the sieve holes is smaller than that of tea leaves, and the size of the sieve holes is larger than that of broken stones, so that impurities such as the tea leaves and the broken stones can be separated conveniently.
Compared with the prior art, the tea impurity removing device provided by the embodiment of the utility model has the beneficial effects that: after tealeaves enters into pan feeding mechanism, some dust and some twine and filigree in the tealeaves can be absorbed by first vacuum adsorption subassembly, tealeaves falls into on vibrating screening mechanism's the first conveyer belt, vibrate first conveyer belt through vibrating motor, because heavier impurity such as rubble in the tealeaves is different with the density of tealeaves, make rubble and tealeaves layering in the vibration, and rubble is located tealeaves below, rubble and tealeaves enter into on the second conveyer belt, after rubble and tealeaves enter into on the second conveyer belt, impurity such as rubble and some twine and filigree are adsorbed on the second conveyer belt, along with the removal of second conveyer belt, at the discharge gate, impurity such as rubble and some twine and filigree are adsorbed on the second conveyer belt, tealeaves drops from the discharge gate, realize the separation to tealeaves and impurity, after impurity has left the adsorption area of second vacuum adsorption subassembly, the suction disappears, impurity drops, but some filigree adhesion is on the second conveyer belt, the filigree is cleaned up when passing through the subassembly, when having guaranteed that the adsorption port does not have on the adsorption component, the second conveyer belt has improved the adsorption capacity. The device can well remove impurities such as filings, hemp threads, broken stones and the like in the tea.
Further, the first vacuum adsorption assembly comprises a first pipe body communicated with a negative pressure air source and a cover body communicated with the first pipe body; the cover body is fixedly connected to the side face of the hopper, and the hopper is communicated with the cover body. Through the arrangement of the cover body, the adsorption area can be increased, the adsorption strength is reduced, dust, some filigree and hemp threads can be sucked as much as possible, and heavier substances such as tea leaves can not be sucked.
Specifically, be equipped with the filter screen on the cover body, the size of net hole is less than the size of tealeaves. The condition that the first pipe body is blocked due to the fact that tea leaves are sucked in can be avoided.
Further, the first conveyer belt is arranged in an inclined mode, and the upper end of the first conveyer belt is the discharge end. Can be convenient for stone or heavier impurity roll out first conveyer belt, improve the separation efficiency of impurity and tealeaves.
Further, the vibration screening mechanism further comprises a collecting groove, and the collecting groove is located at the lower end of the first conveying belt. The collection trough is arranged to collect stones or heavier impurities which roll off the first conveyor belt.
Further, the second vacuum adsorption assembly comprises a second pipe body communicated with the negative pressure air source and an adsorption disc attached to the second conveying belt; the adsorption disc is communicated with the second pipe body, and the adsorption disc is communicated with the adsorption holes. The adsorption disc is attached to the second conveying belt, so that negative pressure is generated in the adsorption holes to adsorb impurities, the tea leaves are not adsorbed, and the impurities are separated from the tea leaves at the outlet end of the second conveying belt. The design is reasonable and the structure is simple.
Specifically, the aperture of the adsorption hole is smaller than the size of the tea. Can avoid sucking tea into the second pipe body to cause the blockage of the second pipe body.
Further, the number of the adsorption discs is multiple, and the adsorption discs are communicated with the second pipe body; the plurality of adsorption discs are distributed at intervals along the extending direction of the second conveying belt. The form that adopts a plurality of adsorption discs can improve adsorption capacity, and can guarantee that the adsorption port of the upper end of second conveyer belt all has adsorption capacity, can adsorb impurity always, reduces in the removal in-process of second conveyer belt, impurity and the circumstances that tealeaves mixes once more.
Specifically, two adjacent adsorption disks are close together. The distance between the adsorption holes is smaller, so that the adsorption holes are ensured to have no adsorption force only for a short time when crossing the two adsorption plates, and the adsorbed impurities are ensured not to be rolled away by the movable tea leaves.
Further, the roller at the outlet end of the second conveyer belt is provided with a negative pressure cavity; the negative pressure cavity is provided with a through hole communicated with the adsorption hole, and the negative pressure cavity is communicated with the second pipe body. Can ensure that the tea can still adsorb impurities after falling, and ensure better separation of the tea and the impurities.
Specifically, the second conveyer belt is silica gel. The silica gel material is easy to generate static electricity, and can have good adsorptivity to filigree and hemp thread. Is convenient for separating the tea leaves from the tea leaves.
Specifically, the adsorption disc is located between the second conveyer belts, and the adsorption disc is used for being connected with the second conveyer belts located at the upper portion. The upper portion of second conveyer belt is used for transporting tealeaves, the adsorption disc with second conveyer belt upper portion is connected, can effectually adsorb impurity on this position, and the adsorption disc is located between the second conveyer belt, can make full use of the space of conveyer belt, and it is reasonable just to distribute, its reasonable in design.
Further, the first conveyer belt is installed on the fixing frame, and the vibrating motor is fixedly connected with the fixing frame. The vibration motor transmits vibration force to the fixing frame, so that the first conveying belt vibrates together, the vibration effect of the first conveying belt is achieved, and the design is reasonable.
Further, the cleaning assembly comprises a spray head communicated with a water source and a dryer for drying the second conveying belt; the dryer is located at one side of the spray head. The flock and the hemp are washed by water spraying of the spray head, the flock and the hemp are washed to be separated from the second conveying belt, the second conveying belt is dried by the dryer, the influence on the quality of subsequent tea is avoided, and the separation effect is improved.
The specific dryer is the electric heating wire, obtains conveniently in the market, and the low price is the water source and is high-pressure water source, can provide sufficient pressure for the shower nozzle, improves washing efficiency.
Drawings
FIG. 1 is a schematic view of a device for removing impurities according to an embodiment of the present utility model;
FIG. 2 is a schematic diagram of an adsorption mechanism according to an embodiment of the present utility model;
in the figure, 1, a feeding mechanism; 11. a hopper; 12. a first vacuum adsorption assembly; 121. a first tube body; 122. a cover body; 2. a vibrating screening mechanism; 21. a first conveyor belt; 22. a vibration motor; 23. a collection tank; 3. an adsorption mechanism; 31. a second vacuum adsorption assembly; 311. a second tube body; 312. an adsorption plate; 313. a negative pressure chamber; 32. a second conveyor belt; 33. a cleaning assembly; 331. a spray head; 332. and a dryer.
Detailed Description
The following describes in further detail the embodiments of the present utility model with reference to the drawings and examples. The following examples are illustrative of the utility model and are not intended to limit the scope of the utility model.
In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
As shown in fig. 1-2, a tea impurity removing device according to a preferred embodiment of the present utility model includes: a feeding mechanism 1, a vibration screening mechanism 2 and an adsorption mechanism 3 for placing tea leaves;
the feeding mechanism 1 comprises a hopper 11 and a first vacuum adsorption assembly 12 communicated with the hopper 11;
the vibratory screening mechanism 2 includes a first conveyor belt 21, and a vibration motor 22 for driving the first conveyor belt 21 to vibrate; the outlet of the hopper 11 is positioned above the first conveyor belt 21;
the adsorption mechanism 3 comprises a second conveyer belt 32 with adsorption holes, a second vacuum adsorption assembly 31 communicated with the adsorption holes, and a cleaning assembly 33 positioned below the second conveyer belt 32 and used for cleaning the second conveyer belt 32; the second conveyor belt 32 is connected to the discharge end of the first conveyor belt 21.
Wherein, the first vacuum adsorption component 12 and the second vacuum adsorption component 31 are communicated with a negative pressure air source. A transition plate is provided at the junction between the first conveyor belt 21 and the second conveyor belt 32 so that tea leaves can be better moved from the first conveyor belt 21 to the second conveyor belt 32.
The second conveyor belt 32 is provided with a plurality of holes, the size of which is smaller than that of tea leaves and larger than that of crushed stones, so as to separate impurities such as tea leaves and crushed stones.
Compared with the prior art, the tea impurity removing device provided by the embodiment of the utility model has the beneficial effects that: after the tealeaves enters into pan feeding mechanism 1, some dust and some twines and filigree in the tealeaves can be absorbed by first vacuum adsorption subassembly 12, tealeaves falls into on vibrating screening mechanism 2's the first conveyer belt 21, vibrate first conveyer belt 21 through vibrating motor 22, because the density of heavier impurity such as rubble in the tealeaves is different with tealeaves, make rubble and tealeaves layering in the vibration, and rubble is located tealeaves below, rubble and tealeaves enter into on the second conveyer belt 32, after rubble and tealeaves enter into on the second conveyer belt 32, rubble and impurity such as some twines and filigree are adsorbed on the second conveyer belt 32, along with the removal of second conveyer belt 32, at the time of the discharge gate, the tealeaves drops on second conveyer belt 32 from the discharge gate, realize the separation to tealeaves and impurity, after the impurity has left the adsorption area of second vacuum adsorption subassembly 31, disappear, the impurity drops, but some filigree adheres to on second conveyer belt 32, the filigree is cleaned when passing through cleaning assembly 33, guaranteed that the adsorption port is on second vacuum adsorption subassembly 31, the second absorption capacity is not improved. The device can well remove impurities such as filings, hemp threads, broken stones and the like in the tea.
In one embodiment, the first vacuum adsorption assembly 12 includes a first tube 121 for communication with a source of negative pressure, a cap 122 in communication with the first tube 121; the cover 122 is fixedly connected to the side of the hopper 11, and the hopper 11 communicates with the cover 122. The arrangement of the cover 122 can increase the adsorption area and reduce the adsorption strength, so that dust, some filigree and hemp can be sucked as much as possible, and heavier substances such as tea can not be sucked.
Specifically, the cover 122 is provided with a filter screen, and the size of the filter screen is smaller than that of the tea. It is possible to avoid the first tube 121 from being clogged by the sucked tea leaves.
In one embodiment, the first conveyor belt 21 is disposed obliquely, and the upper end of the first conveyor belt 21 is a discharge end. Can be convenient for stone or heavier impurity roll out first conveyer belt 21, improve the separation efficiency of impurity and tealeaves.
In one embodiment, vibratory screening mechanism 2 further includes a collection trough 23, with collection trough 23 being located at the lower end of first conveyor belt 21. The collection trough 23 is provided to collect stones or heavier impurities which have fallen from the first conveyor belt 21.
In one embodiment, the second vacuum adsorption assembly 31 comprises a second tube 311 for communicating with a negative pressure air source, and an adsorption disk 312 attached to the second conveyor belt 32; the adsorption tray 312 communicates with the second pipe 311, and the adsorption tray 312 communicates with the adsorption holes. The adsorption disc 312 is attached to the second conveyor belt 32, so that negative pressure is generated in the adsorption holes to adsorb impurities, and the tea leaves are not adsorbed, so that the impurities are separated from the tea leaves at the outlet end of the second conveyor belt 32. The design is reasonable and the structure is simple.
Specifically, the aperture of the adsorption hole is smaller than the size of the tea. It is possible to avoid sucking tea leaves into the second tube 311, resulting in clogging of the second tube 311.
In one embodiment, the number of the adsorption disks 312 is plural, and the plural adsorption disks 312 are all in communication with the second pipe 311; the plurality of adsorption trays 312 are arranged at intervals along the extending direction of the second conveyor belt 32. The adsorption capacity can be improved by adopting the form of a plurality of adsorption discs 312, and the adsorption holes at the upper end of the second conveying belt 32 can be guaranteed to have adsorption capacity, so that impurities can be adsorbed all the time, and the situation that the impurities and tea are mixed again in the moving process of the second conveying belt 32 is reduced.
Specifically, two adjacent adsorption disks 312 are in close proximity. So that the distance between the suction holes becomes small, the suction holes are ensured to have no suction force only for a short time when crossing the two suction plates 312, and the sucked impurities are ensured not to be rolled away by the moved tea leaves.
In one embodiment, the exit end roller of the second conveyor belt 32 has a negative pressure cavity 313; the negative pressure cavity 313 is provided with a through hole communicated with the adsorption hole, and the negative pressure cavity 313 is communicated with the second pipe body 311. Can ensure that the tea can still adsorb impurities after falling, and ensure better separation of the tea and the impurities.
Specifically, the second conveyor belt 32 is silica gel. The silica gel material is easy to generate static electricity, and can have good adsorptivity to filigree and hemp thread. Is convenient for separating the tea leaves from the tea leaves.
Specifically, the adsorption disks 312 are located between the second conveyor belts 32, and the adsorption disks 312 are used to connect with the second conveyor belt 32 located at the upper portion. The upper portion of second conveyer belt 32 is used for transporting tealeaves, and adsorption disc 312 is connected with second conveyer belt 32 upper portion, can effectually adsorb the impurity on this position, and adsorption disc 312 is located between the second conveyer belt 32, can make full use of the space of conveyer belt, and is reasonable in distribution and its reasonable in design.
In one embodiment, the first conveyor belt is mounted on a mount, and the vibration motor 22 is fixedly connected to the mount. The vibration motor 22 transmits vibration force to the fixing frame, so that the first conveying belt 21 vibrates together, the vibration effect of the first conveying belt is achieved, and the design is reasonable.
In one embodiment, the cleaning assembly 33 includes a spray head 331 for communicating with a high pressure water source, a dryer 332 for drying the second conveyor belt 32; dryer 332 is located on one side of spray head 331. The filings and the hemp threads are washed by the water spray of the spray head 331, so that the filings and the hemp threads are washed to be separated from the second conveying belt 32, the second conveying belt 32 is dried by the dryer 332, the influence on the quality of subsequent tea leaves is avoided, and the separation effect is improved.
The specific dryer 332 is an electric heating wire, and is convenient to obtain in the market and low in price.
In summary, the embodiment of the utility model provides a tea impurity removing device, when tea enters a feeding mechanism 1, part of dust and part of hemp threads and burrs in the tea are sucked away by a first vacuum adsorption assembly 12, the tea falls onto a first conveying belt 21 of a vibration screening mechanism 2, the first conveying belt 21 is vibrated by a vibration motor 22, as the density of heavy impurities such as broken stone in the tea is different from that of the tea, the broken stone and the tea are layered in the vibration, the broken stone is positioned below the tea, after the broken stone and the tea enter a second conveying belt 32, the broken stone, part of hemp threads and burrs and other impurities are adsorbed on the second conveying belt 32, along with the removal of second conveyer belt 32, when the discharge gate, impurity such as rubble and some twine and filigree are adsorbed on second conveyer belt 32, tealeaves drops from the discharge gate, realize the separation to tealeaves and impurity, after the impurity left the adsorption area of second vacuum adsorption subassembly 31, the suction disappeared, the impurity dropped, but have some filigree adhesion on second conveyer belt 32, the filigree was cleaned when passing through cleaning subassembly 33, guaranteed that the absorption hole is on removing the adsorption subassembly of second vacuum adsorption subassembly 31, no filigree, the adsorption capacity of second conveyer belt 32 was improved. The device can well remove impurities such as filings, hemp threads, broken stones and the like in the tea.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and substitutions can be made by those skilled in the art without departing from the technical principles of the present utility model, and these modifications and substitutions should also be considered as being within the scope of the present utility model.

Claims (9)

1. The utility model provides a tealeaves edulcoration device which characterized in that includes: a feeding mechanism, a vibration screening mechanism and an adsorption mechanism for placing tea leaves;
the feeding mechanism comprises a hopper and a first vacuum adsorption assembly communicated with the hopper;
the vibration screening mechanism comprises a first conveying belt and a vibration motor for driving the first conveying belt to vibrate; the outlet of the hopper is positioned above the first conveying belt;
the adsorption mechanism comprises a second conveyer belt with adsorption holes, a second vacuum adsorption assembly communicated with the adsorption holes, and a cleaning assembly positioned below the second conveyer belt and used for cleaning the second conveyer belt; the second conveyer belt is connected with the discharge end of the first conveyer belt.
2. The tea impurity removing device according to claim 1, wherein the first vacuum adsorption assembly comprises a first pipe body communicated with a negative pressure air source and a cover body communicated with the first pipe body; the cover body is fixedly connected to the side face of the hopper, and the hopper is communicated with the cover body.
3. The tea impurity removing device according to claim 1, wherein the first conveyor belt is arranged obliquely, and the upper end of the first conveyor belt is the discharge end.
4. A tea leaf impurity removing device according to claim 3 wherein said vibratory screening mechanism further comprises a collection trough located at a lower end of said first conveyor belt.
5. A tea impurity removing device according to claim 2, wherein said second vacuum adsorption assembly comprises a second tube for communicating with said negative pressure air source, and an adsorption disc attached to said second conveyor belt; the adsorption disc is communicated with the second pipe body, and the adsorption disc is communicated with the adsorption holes.
6. A tea impurity removing device according to claim 5, wherein the number of the adsorption discs is plural, and the adsorption discs are communicated with the second pipe body; the plurality of adsorption discs are distributed at intervals along the extending direction of the second conveying belt.
7. A tea impurity removing device according to claim 5, wherein the outlet end roller of the second conveyor belt is provided with a negative pressure cavity; the negative pressure cavity is provided with a through hole communicated with the adsorption hole, and the negative pressure cavity is communicated with the second pipe body.
8. The tea impurity removing device according to claim 1, wherein the first conveyor belt is mounted on a fixing frame, and the vibration motor is fixedly connected with the fixing frame.
9. A tea leaf impurity removing device according to any one of claims 1 to 8 wherein said cleaning assembly includes a spray head for communicating with a water source, a dryer for drying said second conveyor belt; the dryer is located at one side of the spray head.
CN202322198129.5U 2023-08-16 2023-08-16 Tea impurity removing device Active CN220635327U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202322198129.5U CN220635327U (en) 2023-08-16 2023-08-16 Tea impurity removing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202322198129.5U CN220635327U (en) 2023-08-16 2023-08-16 Tea impurity removing device

Publications (1)

Publication Number Publication Date
CN220635327U true CN220635327U (en) 2024-03-22

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ID=90265342

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202322198129.5U Active CN220635327U (en) 2023-08-16 2023-08-16 Tea impurity removing device

Country Status (1)

Country Link
CN (1) CN220635327U (en)

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