CN113245050B - Dustless tea seed edulcoration device of environment-friendly - Google Patents
Dustless tea seed edulcoration device of environment-friendly Download PDFInfo
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- CN113245050B CN113245050B CN202110645098.6A CN202110645098A CN113245050B CN 113245050 B CN113245050 B CN 113245050B CN 202110645098 A CN202110645098 A CN 202110645098A CN 113245050 B CN113245050 B CN 113245050B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B7/00—Combinations of wet processes or apparatus with other processes or apparatus, e.g. for dressing ores or garbage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B11/00—Feed or discharge devices integral with washing or wet-separating equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/28—Washing granular, powdered or lumpy materials; Wet separating by sink-float separation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B5/00—Washing granular, powdered or lumpy materials; Wet separating
- B03B5/62—Washing granular, powdered or lumpy materials; Wet separating by hydraulic classifiers, e.g. of launder, tank, spiral or helical chute concentrator type
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B1/00—Production of fats or fatty oils from raw materials
- C11B1/02—Pretreatment
- C11B1/04—Pretreatment of vegetable raw material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/02—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts propelling the materials over stationary surfaces
- F26B17/04—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明的技术方案是这样实现的:一种环保型无尘茶籽除杂装置,其特征在于:包括架体以及设于架体上用于承载物料且带动物料输送的输送装置和用于向输送装置上输送液体的输液装置;所述输液装置用于向输送装置输送液体并使液体淹没输送装置内的物料;所述架体上还设置有用于在液体淹没物料时使物料与杂质分离的分离装置;本发明的有益效果是:除杂效果好,工作环境优良,且带有清洗和烘干的功能。
The technical solution of the present invention is achieved in the following way: an environment-friendly dust-free tea seed removal device, characterized in that it includes a frame body and a conveying device arranged on the frame body for carrying materials and driving materials to be transported, and for feeding An infusion device for conveying liquid on the conveying device; the infusion device is used to convey liquid to the conveying device and make the liquid submerge the material in the conveying device; the frame is also provided with a device for separating the material from impurities when the liquid is submerged in the material Separation device; the beneficial effects of the present invention are: good impurity removal effect, good working environment, and cleaning and drying functions.
Description
技术领域technical field
本发明涉及茶籽加工设备技术领域,尤其是一种环保型无尘茶籽除杂装置。The invention relates to the technical field of tea seed processing equipment, in particular to an environment-friendly dust-free tea seed removal device.
背景技术Background technique
油茶籽是我国特有的木本油料,在我国南方分布很广,从油茶中提取的茶油具有很高的营养价格和保健功能,它能增强血管弹性和韧性、延缓动脉硬化,增加肠胃吸收功能,促进内分泌,防治神经功能下降,提高人体免疫力等,其脂肪酸组成与橄榄油相似,有东方橄榄油之称;因此,茶油在我国有很大的市场空间;茶籽在加工过程中,由于茶籽原料中具有较多的粉尘、碎木、植物壳体等杂质,需要将这些杂质去除后然后进行烘干;目前一般采用风机等设备,通过风力将茶籽中的杂质吹出,采用这种方式的确能起到一定的除杂作用,但在除杂过程中,粉尘和杂质随着风力四处飞扬,严重影响工作环境,同时在除杂后需要将茶籽输送至烘干装置中进行烘干,较为麻烦,影响工作效率。Camellia oleifera seed is a unique woody oil plant in China. It is widely distributed in southern China. Camellia oleifera oil extracted from camellia oleifera has high nutritional value and health care functions. It can enhance the elasticity and toughness of blood vessels, delay arteriosclerosis, and increase gastrointestinal absorption. , promote endocrine, prevent the decline of nerve function, improve human immunity, etc. Its fatty acid composition is similar to that of olive oil, and it is called oriental olive oil; therefore, tea oil has a large market space in our country; during the processing of tea seeds, Since the tea seed raw material has many impurities such as dust, broken wood, and plant shells, it is necessary to remove these impurities and then dry them; currently, fans and other equipment are generally used to blow out the impurities in the tea seeds by wind. This method can indeed play a certain role in removing impurities, but in the process of removing impurities, dust and impurities are flying around with the wind, which seriously affects the working environment. At the same time, after removing impurities, the tea seeds need to be transported to the drying device for drying Dry, more troublesome, affect work efficiency.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的在于提供一种环保型无尘茶籽除杂装置,用以解决上述背景技术中的问题。Aiming at the deficiencies in the prior art, the object of the present invention is to provide an environment-friendly dust-free tea seed removal device to solve the above-mentioned problems in the background technology.
本发明的技术方案是这样实现的:一种环保型无尘茶籽除杂装置,其特征在于:包括架体以及设于架体上用于承载物料且带动物料输送的输送装置和用于向输送装置上输送液体的输液装置;所述输液装置用于向输送装置输送液体并使液体淹没输送装置内的物料;所述架体上还设置有用于在液体淹没物料时使物料与杂质分离的分离装置。The technical solution of the present invention is achieved in the following way: an environment-friendly dust-free tea seed removal device, characterized in that it includes a frame body and a conveying device arranged on the frame body for carrying materials and driving materials to be transported, and for feeding An infusion device for conveying liquid on the conveying device; the infusion device is used to convey liquid to the conveying device and make the liquid submerge the material in the conveying device; the frame is also provided with a device for separating the material from impurities when the liquid submerges the material separation device.
优选为:所述架体上设置有蓄水槽,所述输送装置设于蓄水槽内部,所述输液装置向蓄水槽内输送液体,所述输送装置包括输送网以及带动输送网在架体上输送的驱动件,所述输送网上设置有侧挡板,且液体液面高度大于侧挡板高度;所述输送网上设置均匀设置有若干块隔板,所述隔板与侧挡板之间形成用于物料存放的储料槽,所述输送网沿其输送方向向上倾斜设置形成烘干段,所述架体上在输送网的烘干段处设置有烘干装置,所述架体上安装有进料斗和出料斗,所述进料斗位于输送网上端,所述出料斗位于输送网下端。Preferably, the frame body is provided with a water storage tank, the delivery device is arranged inside the water storage tank, the infusion device delivers liquid to the water storage tank, and the delivery device includes a delivery network and drives the delivery network on the frame body For the driving part conveyed, the conveying net is provided with side baffles, and the height of the liquid level is greater than the height of the side baffles; the conveying net is evenly arranged with several baffles, forming a gap between the baffles and the side baffles. A material storage tank for storing materials, the conveying net is inclined upward along its conveying direction to form a drying section, a drying device is arranged on the drying section of the conveying net on the frame, and a drying device is installed on the frame There are an inlet hopper and an outlet hopper, the inlet hopper is located at the upper end of the conveyor net, and the outlet hopper is located at the lower end of the conveyor net.
优选为:所述分离装置包括安装在隔板上的超声波振动器,所述输液装置包括安装在架体上的输送泵、安装在输送泵输入端上与水箱连通的第一输送管、安装在输送泵输出端上的第二输送管以及若干安装在第二输送管上的第三输送管,所述第三输送管的输出端位于储料槽底部且从储料槽的底部向出料槽内供水,所述侧挡板呈网状结构;所述架体上在侧挡板远离输送网的一端设置有排水槽,所述蓄水槽下端设置有排水口,且该蓄水槽底壁朝向排水口倾斜设置。Preferably: the separation device includes an ultrasonic vibrator installed on the partition, the infusion device includes a delivery pump installed on the frame, a first delivery tube installed on the input end of the delivery pump and communicated with the water tank, installed on the The second conveying pipe on the output end of the conveying pump and several third conveying pipes installed on the second conveying pipe, the output end of the third conveying pipe is located at the bottom of the storage tank and flows from the bottom of the storage tank to the discharge tank For internal water supply, the side baffles have a mesh structure; on the frame body, a drainage tank is provided at the end of the side baffles away from the conveying network, and a drainage port is provided at the lower end of the water storage tank, and the bottom wall of the water storage tank faces the drainage Mouth tilt setting.
优选为:所述进料斗内设置有进料机构,所述进料机构包括水平安装在进料斗内的进料板、设于进料板上的第一进料单元和设于进料板下端的第二进料单元,所述第一进料单元包括安装在进料板下端的进料电机、设于进料板上端受进料电机控制转动的转杆,所述转杆上安装有推板,所述推板底部与进料板相接触,所述进料板与进料斗之间设有进料口,所述第二进料单元位于进料板下端,所述第二进料单元包括安装在进料斗上的转轴以及周向均匀安装在转轴上的转动板;所述转动板至少部分位于进料口下端,所述进料口下端设置有导块,所述导块位于转动板上端,所述转动板上均设置有若干分散板,各分散板之间平行设置。Preferably, a feeding mechanism is provided in the feeding hopper, and the feeding mechanism includes a feeding plate installed horizontally in the feeding hopper, a first feeding unit arranged on the feeding plate and a The second feed unit at the lower end of the plate, the first feed unit includes a feed motor installed at the lower end of the feed plate, a rotating rod that is arranged on the upper end of the feed plate and is controlled by the feed motor to rotate, and the rotating rod is installed There is a push plate, the bottom of the push plate is in contact with the feed plate, a feed port is provided between the feed plate and the feed hopper, the second feed unit is located at the lower end of the feed plate, and the second The feeding unit includes a rotating shaft installed on the feeding hopper and a rotating plate evenly installed on the rotating shaft in the circumferential direction; The block is located at the top of the rotating plate, and several dispersing plates are arranged on the rotating plates, and the dispersing plates are arranged in parallel.
优选为:所述进料板下端设置有第一磁铁,所述转动板上设置有第二磁铁,所述第一磁铁位于转动板上方,所述转轴逆时针转动,且所述第二磁铁与第一磁铁的右侧相吸附,所述第二磁铁与第一磁铁的左侧相排斥。Preferably, the lower end of the feeding plate is provided with a first magnet, the rotating plate is provided with a second magnet, the first magnet is located above the rotating plate, the rotating shaft rotates counterclockwise, and the second magnet and The right side of the first magnet is attracted, and the second magnet is repelled by the left side of the first magnet.
优选为:所述烘干装置包括设置在输送网下端的第一加热单元和设置在输送网上端的第二加热单元,所述第一加热单元包括输送网下端的电加热管,所述第二加热单元用于从上至下向输送网的烘干段上输送热风,所述第二加热单元包括安装在架体上的风机、安装在风机输出端上的送风管、设于送风管上的加热器以及安装在送风管输出端上的送风罩,所述送风罩输出端上设置有多个喷气嘴,所述喷气嘴朝输送网烘干段的较低处倾斜设置。Preferably, the drying device includes a first heating unit arranged at the lower end of the conveying net and a second heating unit arranged at the upper end of the conveying net, the first heating unit includes an electric heating tube at the lower end of the conveying net, and the second heating unit The unit is used to deliver hot air to the drying section of the conveying network from top to bottom. The second heating unit includes a fan installed on the frame, an air supply pipe installed on the output end of the fan, and an air supply pipe installed on the air supply pipe. The heater and the air supply hood installed on the output end of the air supply pipe, the output end of the air supply hood is provided with a plurality of air nozzles, and the air nozzles are inclined towards the lower part of the drying section of the conveying network.
优选为:所述架体上还安装有拱形架,所述送风罩与拱形架滑动连接,所述拱形架上还设置有用于带动送风罩移动的电动推杆。Preferably, an arched frame is installed on the frame body, the air supply hood is slidingly connected with the arched frame, and an electric push rod for driving the air supply hood to move is also arranged on the arched frame.
优选为:所述蓄水槽底部设置有过滤装置,所述过滤装置包括过滤箱,所述过滤箱上端与排水口连通,所述过滤箱底部与水箱连通,所述过滤箱上设置有置换架,所述置换架上安装有过滤单元,所述置换架位于过滤箱内部,所述置换架通过滑轨与过滤箱滑动连接,所述置换架的一端穿出所述过滤箱,所述置换架上设置有把手。Preferably, a filter device is provided at the bottom of the water storage tank, the filter device includes a filter box, the upper end of the filter box is connected to the drain, the bottom of the filter box is connected to the water tank, and a replacement rack is arranged on the filter box, A filter unit is installed on the replacement frame, the replacement frame is located inside the filter box, the replacement frame is slidably connected with the filter box through slide rails, one end of the replacement frame passes through the filter box, and the replacement frame is Set with handles.
优选为:所述置换架底部开设有过水孔,所述过滤单元包括从下至上依次设置在置换架上的细过滤棉、第一挤压网、第一弹簧、第二挤压网、粗过滤棉和过滤网,所述过滤箱底部设置有杀菌器,所述过滤箱内顶壁上还设置有挤压机构,所述挤压单元位于过滤网上端,所述挤压机构用于从上至下挤压过滤单元,所述细过滤棉和粗过滤棉内均设置有第二弹簧。Preferably, a water hole is provided at the bottom of the replacement frame, and the filter unit includes fine filter cotton, a first squeeze net, a first spring, a second squeeze net, a coarse Filter cotton and filter screen, the bottom of the filter box is provided with a sterilizer, and an extruding mechanism is also provided on the inner top wall of the filter box, the extruding unit is located at the top of the filter net, and the extruding mechanism is used to To squeeze the filter unit downward, second springs are arranged in the fine filter cotton and the coarse filter cotton.
优选为:所述挤压机构包括安装第一电机、第二电机、第一螺纹杆、第二螺纹杆、第一螺套、第二螺套、升降杆、安装板、第三电机、减速箱和挤压块,所述第一电机和第二电机安装在过滤箱上端的左右两侧,所述第一螺纹杆和第二螺纹杆安装在过滤箱内且分分别受第一电机和第二电机控制转动,所述第一螺套和第二螺套分别螺纹套设在第一螺纹杆和第二螺纹杆,所述升降杆水平设置且其两端分别与第一螺套和第二螺套固定连接,所述安装板竖直固定在升降杆下端,所述第三电机设置在安装板上,所述减速箱安装在第三电机的输出端上,所述挤压块设置为椭圆形,所述挤压块的一端与减速箱的输出端固定连接,所述挤压块受第三电机控制转动。Preferably, the extruding mechanism includes a first motor, a second motor, a first threaded rod, a second threaded rod, a first screw sleeve, a second screw sleeve, a lifting rod, a mounting plate, a third motor, and a reduction box and the extruding block, the first motor and the second motor are installed on the left and right sides of the upper end of the filter box, the first threaded rod and the second threaded rod are installed in the filter box and are respectively controlled by the first motor and the second The motor controls the rotation, the first threaded sleeve and the second threaded sleeve are respectively threaded on the first threaded rod and the second threaded rod, and the lifting rod is arranged horizontally and its two ends are connected to the first threaded sleeve and the second threaded rod respectively. The sleeve is fixedly connected, the mounting plate is vertically fixed on the lower end of the lifting rod, the third motor is arranged on the mounting plate, the reduction box is installed on the output end of the third motor, and the extrusion block is set in an oval , one end of the extruding block is fixedly connected to the output end of the reduction box, and the extruding block is controlled to rotate by the third motor.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明通过采用水浴的除杂方式,将茶籽中的粉尘内杂质与水混合排出,同时使茶籽中的漂浮杂质漂浮收集排出,除杂效果好,较风力除杂而言,工作环境大幅度提高,避免了粉尘飞扬的现象,同时对茶籽进行一定的清洗,损坏的茶籽随着漂浮杂质一并漂浮排出,保证了茶籽的质量;同时将除杂、清洗、烘干一体化设置,输出效率高,占地空间减小,输送方便。(1) The present invention mixes and discharges the impurities in the dust in the tea seeds with water by adopting the impurity removal method of the water bath, and simultaneously makes the floating impurities in the tea seeds float and collect and discharge. The working environment has been greatly improved to avoid the phenomenon of flying dust. At the same time, the tea seeds are cleaned to a certain extent. The damaged tea seeds are floated and discharged along with the floating impurities, which ensures the quality of the tea seeds; Dry integrated setting, high output efficiency, small footprint, convenient transportation.
(2)通过进料机构的设置,工作时只需人工将茶籽一次性导入进料斗内即可,不用人工控制持续进料,只需在进料斗内的茶籽不足时进行添料即可,使用方便,节省人工,通过第一进料单元中推板与第二进料单元中推板的配合,并在第一磁块和第二磁块之间的吸附、排斥作用下,实现茶籽的自动定量进料,进料稳定,同时通过分散板将茶籽进行分散进料,可避免茶籽在进料时一起进料抱团的现象,提高杂质与茶籽的分离效果,保证除杂的稳定性。(2) Through the setting of the feeding mechanism, it is only necessary to manually introduce the tea seeds into the feeding hopper at one time during work, without manually controlling the continuous feeding, and only need to add the tea seeds when the tea seeds in the feeding hopper are insufficient That is, it is easy to use and saves labor. Through the cooperation of the push plate in the first feeding unit and the push plate in the second feeding unit, and under the adsorption and repulsion between the first magnetic block and the second magnetic block, The automatic quantitative feeding of tea seeds is realized, and the feeding is stable. At the same time, the tea seeds are dispersed and fed through the dispersing plate, which can avoid the phenomenon of tea seeds being fed together when feeding, improve the separation effect of impurities and tea seeds, and ensure The stability of impurity removal.
(3)在烘干时,通过电加热管从输送网底部对茶籽进行加热烘干,同时,启动风机带动空气进入送风管内,并由加热器对空气进行加热,热风输送至送风罩内由喷气嘴喷出对物料进行烘干,喷气嘴将热风向输送网的较低处喷射,将茶籽上的水分吹下,水从过滤网排出,先去除茶籽上的大量水分,然后通过热风的热量对茶籽烘干,上下两端一并对茶籽进行加热烘干,烘干效果好,并通过电动推杆控制送风罩左右移动,吹动茶籽对储料槽内的茶籽进行全面烘干,烘干效果好。(3) When drying, the tea seeds are heated and dried from the bottom of the conveying network through the electric heating tube, and at the same time, the fan is started to drive the air into the air supply pipe, and the air is heated by the heater, and the hot air is transported to the air supply hood The air nozzle sprays out the material to dry the material. The air nozzle sprays the hot air to the lower part of the conveying network, blows off the moisture on the tea seeds, and the water is discharged from the filter. First, remove a large amount of moisture on the tea seeds, and then The tea seeds are dried by the heat of the hot air, and the upper and lower ends are heated and dried at the same time. The drying effect is good, and the electric push rod is used to control the air supply hood to move left and right, blowing the tea seeds to the storage tank. The tea seeds are fully dried, and the drying effect is good.
(4)通过过滤装置的设置,对排出的污水进过滤后循环利用,节约水资源,通过置换架的设置,拉动把手可轻易将置换架取出,便于对置换架上的过滤单元进行更换,便于安装维护,保证过滤效果;同时,通过挤压机构的设置,在过滤时带动挤压块对过滤单元进行间隔性的挤压,避免粗过滤棉和细过滤棉吸水饱和影响过滤效果,避免过滤箱中堵塞,保证过滤效果以及过滤的稳定性。(4) Through the setting of the filter device, the discharged sewage is filtered and recycled to save water resources. Through the setting of the replacement rack, the replacement rack can be easily taken out by pulling the handle, which is convenient for replacing the filter unit on the replacement rack. Installation and maintenance to ensure the filtering effect; at the same time, through the setting of the extrusion mechanism, the extrusion block is driven to squeeze the filter unit at intervals during filtration, so as to avoid the coarse filter cotton and fine filter cotton from absorbing water and affect the filtration effect, and avoid the filter box Moderate clogging ensures the filtration effect and stability of the filtration.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明具体实施方式的结构示意图;Fig. 1 is the structural representation of the specific embodiment of the present invention;
图2为本发明具体实施方式中输送网的局部俯视示意图;Fig. 2 is a partial top view schematic diagram of the conveying network in a specific embodiment of the present invention;
图3为本发明具体实施方式中输送网的截面示意图;Fig. 3 is a schematic cross-sectional view of a conveying network in a specific embodiment of the present invention;
图4为本发明具体实施方式中进料机构的结构示意图;Fig. 4 is the structural representation of feeding mechanism in the specific embodiment of the present invention;
图5为本发明具体实施方式中分散板的结构示意图;Fig. 5 is a schematic structural view of a dispersing plate in a specific embodiment of the present invention;
图6为本发明具体实施方式中烘干装置的结构示意图;6 is a schematic structural view of a drying device in a specific embodiment of the present invention;
图7为本发明具体实施方式中电动推杆的安装示意图;Fig. 7 is the schematic diagram of the installation of the electric push rod in the specific embodiment of the present invention;
图8为本发明具体实施方式中过滤装置的结构示意图;Fig. 8 is the structural representation of filter device in the specific embodiment of the present invention;
图中示例为:1架体,2蓄水槽,21排水槽,22排水口,3输送装置,4输液装置,5超声波振动器,6进料机构,7烘干装置,8过滤装置,9进料斗,10 出料斗;The example in the figure is: 1 frame body, 2 water storage tank, 21 drain tank, 22 drain outlet, 3 conveying device, 4 infusion device, 5 ultrasonic vibrator, 6 feeding mechanism, 7 drying device, 8 filtering device, 9 feeding device Hopper, 10 out of hopper;
31输送网,311烘干段,32输送辊,33侧挡板,34隔板,35储料槽;31 conveying net, 311 drying section, 32 conveying roller, 33 side baffle, 34 clapboard, 35 storage tank;
41输送泵,42第一输送管,43第二输送管,44第三输送管;41 conveying pump, 42 the first conveying pipe, 43 the second conveying pipe, 44 the third conveying pipe;
61进料板,62进料电机,63转杆,64推板,641进料口,65转轴,66转动板,661分散板,67导块,68第一磁铁,69第二磁铁;61 feeding plate, 62 feeding motor, 63 rotating rod, 64 pushing plate, 641 feeding port, 65 rotating shaft, 66 rotating plate, 661 dispersing plate, 67 guide block, 68 first magnet, 69 second magnet;
71电加热管,72风机,73送风管,74加热器,75送风罩,76喷气嘴,77 拱形架,78电动推杆;71 electric heating tube, 72 fan, 73 air supply pipe, 74 heater, 75 air supply cover, 76 air nozzle, 77 arch frame, 78 electric push rod;
81过滤箱,82置换架,821过水孔,83过滤单元,84挤压机构,85把手, 86杀菌器;81 filter box, 82 replacement frame, 821 water hole, 83 filter unit, 84 extrusion mechanism, 85 handle, 86 sterilizer;
831细过滤棉,832第一挤压网,833第一弹簧,834第二挤压网,835粗过滤棉,836过滤网;831 fine filter cotton, 832 first squeeze net, 833 first spring, 834 second squeeze net, 835 coarse filter cotton, 836 filter net;
841第一电机,842第二电机,843第一螺纹杆,844第二螺纹杆,845第一螺套,846第二螺套,847升降杆,848安装板,849第三电机,8490挤压块。841 The first motor, 842 The second motor, 843 The first threaded rod, 844 The second threaded rod, 845 The first screw sleeve, 846 The second screw sleeve, 847 Lifting rod, 848 Mounting plate, 849 The third motor, 8490 Extrusion piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
实施例1Example 1
如图1~图3所示,本发明公开了一种环保型无尘茶籽除杂装置,在本发明的具体实施方式中,包括架体1以及设于架体1上用于承载物料且带动物料输送的输送装置3和用于向输送装置3上输送液体的输液装置4;所述输液装置4 用于向输送装置3输送液体并使液体淹没输送装置3内的物料;所述架体1上还设置有用于在液体淹没物料时使物料与杂质分离的分离装置;所述架体1上设置有蓄水槽2,所述输送装置3设于蓄水槽2内部,所述输液装置4向蓄水槽 2内输送液体,所述输送装置3包括输送网31以及带动输送网31在架体1上输送的驱动件,所述驱动件可以是输送辊32和电机,所述输送网31上设置有侧挡板33,且液体液面高度大于侧挡板33高度;所述输送网31上设置均匀设置有若干块隔板34,所述隔板34与侧挡板33之间形成用于物料存放的储料槽35,所述输送网31沿其输送方向向上倾斜设置形成烘干段311,所述架体1上在输送网31的烘干段311处设置有烘干装置7,所述架体1上安装有进料斗9和出料斗10,所述进料斗9位于输送网31上端,所述出料斗10位于输送网31下端。As shown in Figures 1 to 3, the present invention discloses an environment-friendly dust-free tea seed removal device. Drive the conveying device 3 for material conveying and the
在本实施例中,所述分离装置包括安装在隔板34上的超声波振动器5,所述输液装置4包括安装在架体1上的输送泵41、安装在输送泵41输入端上与水箱连通的第一输送管42、安装在输送泵41输出端上的第二输送管43以及若干安装在第二输送管43上的第三输送管44,所述第三输送管44的输出端位于储料槽35底部且从储料槽35的底部中心处向出料槽内供水,所述侧挡板33呈网状结构;所述架体1上在侧挡板33远离输送网31的一端设置有排水槽21,所述蓄水槽2下端设置有排水口22,且该蓄水槽2底壁朝向排水口22倾斜设置。In this embodiment, the separation device includes an
在对茶籽除杂时,将待除杂的茶籽持续倒入进料斗内,茶籽持续进料至输送网上的处料槽内,同时启动输送系统和输液系统以及超声波振动器,输送网由输送辊带动从左至右开始输送,输送泵启动通过第一输送管将水箱内的水输送至第二输送管内,再由第三输送管分别将水从各储料槽的底部输送出,从底部输入的水冲击茶籽将储料槽的茶籽冲散,使杂质与茶籽分离,水在蓄水槽内堆积,持续输入水使水面始终高于侧挡板的高度(在工作时水持续输入,排水口以相同的速率排水),同时超声波振动器启动对储料槽内的茶籽和水进行高频震动,使杂质与茶籽分离,此时,茶籽中的泥沙粉尘与水混合经过输送网和侧挡板从储料槽内流出并从排水口排出,同时茶籽中的漂浮杂质从茶籽中分离漂浮并随着水流方向两侧流动从储料槽内进入到两侧的排水槽内收集排出,输送网继续输送将除杂后的茶籽输送至烘干段,由烘干装置对茶籽进行烘干,烘干后茶籽从出料斗出料。When removing impurities from the tea seeds, pour the tea seeds to be removed continuously into the hopper, and the tea seeds are continuously fed into the trough on the conveying network, and at the same time start the conveying system, the infusion system and the ultrasonic vibrator to convey The net is conveyed from left to right by the conveying roller, and the conveying pump starts to convey the water in the water tank to the second conveying pipe through the first conveying pipe, and then conveys the water from the bottom of each storage tank respectively by the third conveying pipe , the water input from the bottom impacts the tea seeds to disperse the tea seeds in the storage tank, separates the impurities from the tea seeds, and the water accumulates in the water storage tank, and the continuous input of water keeps the water surface always higher than the height of the side baffle (during working The water is continuously input, and the drain is drained at the same rate), and at the same time, the ultrasonic vibrator starts to vibrate the tea seeds and water in the storage tank at high frequency to separate the impurities from the tea seeds. At this time, the sediment in the tea seeds Dust mixed with water flows out of the storage tank through the conveying net and side baffles and is discharged from the drain, while the floating impurities in the tea seeds are separated from the tea seeds and floated into the storage tank along with the water flow on both sides. It is collected and discharged in the drainage grooves on both sides, and the conveying network continues to transport the tea seeds after cleaning to the drying section, where the tea seeds are dried by the drying device, and the dried tea seeds are discharged from the discharge hopper.
其中,水面高过侧挡板可保证漂浮杂质的顺利排出;将进水处设置在储料槽底部中心处可冲击茶籽使茶籽中的杂质分离,同时保证从从两侧流出,保证漂浮杂质的排出收集。Among them, the water surface is higher than the side baffles to ensure the smooth discharge of floating impurities; the water inlet is set at the center of the bottom of the storage tank to impact the tea seeds to separate the impurities in the tea seeds, and at the same time ensure that they flow out from both sides to ensure floating Impurity discharge collection.
通过上述技术方案,通过采用水浴的除杂方式,将茶籽中的粉尘内杂质与水混合排出,同时使茶籽中的漂浮杂质漂浮收集排出,除杂效果好,较风力除杂而言,工作环境大幅度提高,避免了粉尘飞扬的现象,同时对茶籽进行一定的清洗,损坏的茶籽随着漂浮杂质一并漂浮排出,保证了茶籽的质量;同时将除杂、清洗、烘干一体化设置,输出效率高,占地空间减小,输送方便。Through the above technical scheme, by adopting the impurity removal method of water bath, the impurities in the dust in the tea seeds are mixed and discharged with water, and the floating impurities in the tea seeds are floating and collected and discharged at the same time. The effect of impurity removal is good. Compared with wind impurity removal, The working environment has been greatly improved to avoid the phenomenon of flying dust. At the same time, the tea seeds are cleaned to a certain extent. The damaged tea seeds are floated and discharged along with the floating impurities, which ensures the quality of the tea seeds; Dry integrated setting, high output efficiency, small footprint, convenient transportation.
实施例2Example 2
如图4~图7所示,在本实施例中,所述进料斗9内设置有进料机构6,所述进料机构6包括水平安装在进料斗9内的进料板61、设于进料板61上的第一进料单元和设于进料板61下端的第二进料单元,所述第一进料单元包括安装在进料板61下端的进料电机62、设于进料板61上端受进料电机62控制转动的转杆63,所述转杆63上安装有推板64,所述推板64底部与进料板61相接触,所述进料板61与进料斗9之间设有进料口641,所述第二进料单元位于进料板 61下端,所述第二进料单元包括安装在进料斗9上的转轴65以及周向均匀安装在转轴65上的转动板66;所述转动板66至少部分位于进料口641下端,所述进料口641下端设置有导块67,所述导块67位于转动板66上端,所述转动板 66上均设置有若干分散板661,各分散板661之间平行设置。As shown in Figures 4 to 7, in this embodiment, the
在本实施例中,所述进料板61下端设置有第一磁铁68,所述转动板66上设置有第二磁铁69,所述第一磁铁68位于转动板66上方,所述转轴65逆时针转动,且所述第二磁铁69与第一磁铁68的右侧相吸附,所述第二磁铁69与第一磁铁68的左侧相排斥;具体为第一磁铁左端为正极右端为负极,所述第二磁铁远离转轴的一端设置为正极。In this embodiment, the lower end of the
在进料时,一次性将茶籽从进料斗倒入,大量茶籽在进料板上堆积,启动进料电机带动转杆转动,转杆带动推板转动,将部分茶籽向进料口推动,茶籽从进料口下落至转动板上,当转动板上的茶籽堆积到一定重量时带动转动板转动,物料从转动板上的分散板之间分散的从进料斗的输出端排出进入到储料槽内进行除杂;同时,在静止时上端转动板上的第二磁铁与第一磁铁右侧吸附,转动板不懂,随着物料的堆积带动转动板向下转动,上端的转动板随之向左移动,此时第二磁块向左移动至第一磁块的左侧,此时第一磁块的左侧与第二磁块之间产生相互排斥的力带动转动板逆时针转动,使堆积有物料的转动板向下转动进料,此时右侧的转动板向上转动,其上的第二磁块与第一磁块右侧吸附,开始下一阶段的进料;以此循环实现茶籽的稳定进料。When feeding, pour tea seeds from the feeding hopper at one time, a large amount of tea seeds are accumulated on the feeding plate, start the feeding motor to drive the rotating rod to rotate, and the rotating rod drives the push plate to rotate, and part of the tea seeds are fed to the feeder. When the tea seeds on the rotating plate are piled up to a certain weight, the rotating plate is driven to rotate, and the materials are dispersed from the dispersing plates on the rotating plate to the output from the feeding hopper. At the same time, the second magnet on the upper rotating plate is attracted to the right side of the first magnet when it is stationary, and the rotating plate does not understand. With the accumulation of materials, it drives the rotating plate to rotate downward. The rotating plate at the upper end moves to the left accordingly, and at this time the second magnetic block moves to the left to the left side of the first magnetic block, at this time, a mutually repulsive force is generated between the left side of the first magnetic block and the second magnetic block to drive The rotating plate rotates counterclockwise, so that the rotating plate with accumulated materials rotates downward to feed materials. At this time, the rotating plate on the right side rotates upwards, and the second magnetic block on it is adsorbed to the right side of the first magnetic block, and the next stage of production begins. Feeding: This cycle realizes the stable feeding of tea seeds.
通过上述技术方案,通过进料机构的设置,工作时只需人工将茶籽一次性导入进料斗内即可,不用人工控制持续进料,只需在进料斗内的茶籽不足时进行添料即可,使用方便,节省人工,通过第一进料单元中推板与第二进料单元中推板的配合,并在第一磁块和第二磁块之间的吸附、排斥作用下,实现茶籽的自动定量进料,进料稳定,同时通过分散板将茶籽进行分散进料,可避免茶籽在进料时一起进料抱团的现象,提高杂质与茶籽的分离效果,保证除杂的稳定性。Through the above technical scheme, through the setting of the feeding mechanism, it is only necessary to manually introduce the tea seeds into the hopper at one time during work, and there is no need to manually control the continuous feeding. It only needs to be carried out when the tea seeds in the hopper are insufficient. Just add materials, easy to use, save labor, through the cooperation of the push plate in the first feeding unit and the push plate in the second feeding unit, and the adsorption and repulsion between the first magnetic block and the second magnetic block It realizes the automatic quantitative feeding of tea seeds, and the feeding is stable. At the same time, the tea seeds are dispersed and fed through the dispersing plate, which can avoid the phenomenon of tea seeds being fed together when feeding, and improve the separation effect of impurities and tea seeds. , to ensure the stability of impurity removal.
在本实施例中,所述烘干装置7包括设置在输送网31下端的第一加热单元和设置在输送网31上端的第二加热单元,所述第一加热单元包括输送网31下端的电加热管71,所述第二加热单元用于从上至下向输送网31的烘干段311上输送热风,所述第二加热单元包括安装在架体1上的风机72、安装在风机72输出端上的送风管73、设于送风管73上的加热器74以及安装在送风管73输出端上的送风罩75,所述送风罩75输出端上设置有多个喷气嘴76,所述喷气嘴76 朝输送网31烘干段311的较低处倾斜设置。In this embodiment, the
在本实施例中,所述架体1上还安装有拱形架77,所述送风罩75与拱形架 77滑动连接,所述拱形架77上还设置有用于带动送风罩75移动的电动推杆78。In this embodiment, an
通过上述技术方案,在烘干时,通过电加热管从输送网底部对茶籽进行加热烘干,同时,启动风机带动空气进入送风管内,并由加热器对空气进行加热,热风输送至送风罩内由喷气嘴喷出对物料进行烘干,喷气嘴将热风向输送网的较低处喷射,将茶籽上的水分吹下,水从过滤网排出,先去除茶籽上的大量水分,然后通过热风的热量对茶籽烘干,上下两端一并对茶籽进行加热烘干,烘干效果好,并通过电动推杆控制送风罩左右移动,吹动茶籽对储料槽内的茶籽进行全面烘干,烘干效果好;将烘干装置与除杂设备一体化设置,可保证在除杂后及时进行烘干,节省人工输送的步骤,并且避免潮湿的茶籽在输送吸附灰尘,保证了茶籽的质量。Through the above technical scheme, when drying, the tea seeds are heated and dried from the bottom of the conveying network through the electric heating pipe, and at the same time, the fan is started to drive the air into the air supply pipe, and the air is heated by the heater, and the hot air is transported to the conveying network. In the air hood, the air nozzle sprays out to dry the material. The air nozzle sprays the hot air to the lower part of the conveying net, blows off the moisture on the tea seeds, and the water is discharged from the filter net to remove a large amount of moisture on the tea seeds first. , and then use the heat of hot air to dry the tea seeds, heat and dry the tea seeds at the upper and lower ends together, the drying effect is good, and control the air supply cover to move left and right through the electric push rod, blowing the tea seeds to the storage tank The tea seeds inside are fully dried, and the drying effect is good; the integrated setting of the drying device and the impurity removal equipment can ensure timely drying after the impurity removal, save the steps of manual transportation, and avoid the wet tea seeds in the Conveying and absorbing dust ensures the quality of tea seeds.
实施例3Example 3
如图8所示,在本实施例中,所述蓄水槽2底部设置有过滤装置8,所述过滤装置8包括过滤箱81,所述过滤箱81上端与排水口22连通,所述过滤箱81 底部与水箱连通,所述过滤箱81上设置有置换架82,所述置换架82上安装有过滤单元83,所述置换架82位于过滤箱81内部,所述置换架82通过滑轨与过滤箱81滑动连接,所述置换架82的一端穿出所述过滤箱81,所述置换架82上设置有把手85。As shown in Figure 8, in this embodiment, the bottom of the
在本实施例中,所述置换架82底部开设有过水孔821,所述过滤单元83包括从下至上依次设置在置换架82上的细过滤棉831、第一挤压网832、第一弹簧833、第二挤压网834、粗过滤棉835和过滤网836,所述过滤箱81底部设置有杀菌器86,所述过滤箱81内顶壁上还设置有挤压机构84,所述挤压单元位于过滤网836上端,所述挤压机构84用于从上至下挤压过滤单元83,所述细过滤棉831和粗过滤棉835内均设置有第二弹簧(图中未显示,起到复位作用)。In this embodiment, the bottom of the
在本实施例中,所述挤压机构84包括安装第一电机841、第二电机842、第一螺纹杆843、第二螺纹杆844、第一螺套845、第二螺套846、升降杆847、安装板848、第三电机849、减速箱和挤压块8490,所述第一电机841和第二电机842安装在过滤箱81上端的左右两侧,所述第一螺纹杆843和第二螺纹杆844 安装在过滤箱81内且分分别受第一电机841和第二电机842控制转动,所述第一螺套845和第二螺套846分别螺纹套设在第一螺纹杆843和第二螺纹杆844,所述升降杆847水平设置且其两端分别与第一螺套845和第二螺套846固定连接,所述安装板848竖直固定在升降杆847下端,所述第三电机849设置在安装板848上,所述减速箱安装在第三电机849的输出端上,所述挤压块8490设置为椭圆形,所述挤压块8490的一端与减速箱的输出端固定连接,所述挤压块 8490受第三电机849控制转动,所述第一电机841和第二电机842同步工作。In this embodiment, the
在过滤时,从排水口排出的污水从过滤箱上端进入过滤箱内,经过过滤网过滤掉大体积漂浮物,然后依次经过粗过滤棉和细过滤棉,过滤出污水中的泥沙粉尘,过滤后的水进入到过滤箱底部,由杀菌箱进行杀菌后重新回到水箱进行循环利用;在过滤时,启动第三电机,由减速箱减速后带动挤压块转动,每转动一圈,挤压块的突出端向下挤压过滤网一次,过滤网受到挤压向下带动挤压粗过滤棉和细过滤棉,将粗过滤棉和细过滤棉中的水分挤压出,并由第一弹簧和第二弹簧进行复位,在过滤时间隔性的对过滤网进行挤压;同时可通过调节第三电机的高度调节挤压块的挤压距离,具体为:启动第一电机和第二电机,带动第一螺纹杆和第二螺纹杆转动,第一螺套和第二螺套向下或向上移动带动升降杆升降,第三电机的高度变化,实现对挤压块挤压过滤网的距离进行调节。When filtering, the sewage discharged from the drain enters the filter box from the upper end of the filter box, filters out large-scale floating objects through the filter screen, and then passes through the coarse filter cotton and fine filter cotton in turn to filter out the sediment and dust in the sewage, and filter The filtered water enters the bottom of the filter box, is sterilized by the sterilizing box, and then returns to the water tank for recycling; when filtering, the third motor is started, and the extrusion block is driven to rotate after being decelerated by the reduction box. The protruding end of the block squeezes the filter screen downward once, and the filter screen is squeezed downward to squeeze the coarse filter cotton and the fine filter cotton, and the moisture in the coarse filter cotton and fine filter cotton is squeezed out, and the first spring Reset with the second spring, and squeeze the filter screen at intervals during filtering; at the same time, the extrusion distance of the extrusion block can be adjusted by adjusting the height of the third motor, specifically: start the first motor and the second motor, Drive the first threaded rod and the second threaded rod to rotate, the first screw sleeve and the second screw sleeve move down or up to drive the lifting rod up and down, and the height of the third motor changes to realize the distance of the extruded block extruding the filter screen. adjust.
通过上述技术方案,通过过滤装置的设置,对排出的污水进过滤后循环利用,节约水资源,通过置换架的设置,拉动把手可轻易将置换架取出,便于对置换架上的过滤单元进行更换,便于安装维护,保证过滤效果;同时,通过挤压机构的设置,在过滤时带动挤压块对过滤单元进行间隔性的挤压,避免粗过滤棉和细过滤棉吸水饱和影响过滤效果,避免过滤箱中堵塞,保证过滤效果以及过滤的稳定性。Through the above technical scheme, through the setting of the filter device, the discharged sewage is filtered and recycled to save water resources. Through the setting of the replacement rack, the replacement rack can be easily taken out by pulling the handle, which is convenient for replacing the filter unit on the replacement rack. , easy to install and maintain, and ensure the filtering effect; at the same time, through the setting of the extrusion mechanism, the extrusion block is driven to squeeze the filter unit at intervals during filtration, so as to avoid the coarse filter cotton and fine filter cotton absorbing water and saturate the filter effect, avoiding The filter box is blocked to ensure the filtering effect and the stability of the filtering.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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