CN211415772U - Homogeneous plate cutting device - Google Patents

Homogeneous plate cutting device Download PDF

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Publication number
CN211415772U
CN211415772U CN201921641707.5U CN201921641707U CN211415772U CN 211415772 U CN211415772 U CN 211415772U CN 201921641707 U CN201921641707 U CN 201921641707U CN 211415772 U CN211415772 U CN 211415772U
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China
Prior art keywords
band saw
saw wheel
wheel
lifting block
driving band
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CN201921641707.5U
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Chinese (zh)
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陈建明
刘海峰
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Jiangsu Xiecheng Science and Technology Development Co Ltd
Jiangsu Almine New Materials Stock Co ltd
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Jiangsu Xiecheng Science and Technology Development Co Ltd
Jiangsu Almine New Materials Stock Co ltd
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Abstract

The utility model discloses a homogeneous plate cutting device, which comprises a cutting chamber, wherein the cutting chamber is provided with a plurality of groups of band saw structures, each band saw structure comprises a first driving band saw wheel and a first driven band saw wheel which are symmetrically distributed and arranged at two sides above a main conveyor belt, and a first saw blade for connecting the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel is in transmission connection with a first motor output shaft through a belt; the first driving band saw wheel and the first driven band saw wheel are respectively and rotatably connected to the same side of the first lifting block and the second lifting block through a synchronous lifting structure to realize height adjustment. When the device actually operates, can be according to demand homogeneous plate thickness, can be equipped with many groups band saw structure, realize quick multi-disc cutting, accomplish the thickness burst after coming out from the cutting chamber, the device can carry out saw blade altitude mixture control according to the production demand simultaneously, and the practicality is strong, is fit for promoting.

Description

Homogeneous plate cutting device
Technical Field
The utility model relates to a cutting device, in particular to homogeneous panel cutting device.
Background
The homogeneous plate is a common fireproof heat-insulating material in the market, the homogeneous plate mainly takes silicon and calcium minerals as raw materials, an inorganic cementing material can be added in the manufacturing process, the raw materials are mixed and stirred by water, products with corresponding shapes and sizes can be manufactured by manufacturers according to the actual requirements of customers, the homogeneous plate is mainly used in the building industry, is a heat-insulating plate with very good fireproof performance, the melting point of the material can reach 2000 ℃, the occurrence of fire can be effectively avoided, meanwhile, the homogeneous plate also has very good waterproof performance, the material can play a very good protection role on the wall body of a building, and can effectively prevent rainwater from corroding the wall body of the building.
The uniform plate produced by the production line of the uniform plate at present is large in general size and exists in a square shape, the size of the uniform plate needs to be cut and modified according to the requirements of customers after the uniform plate is produced, the uniform plate is divided into 4 pieces with the thickness of 15cm along the horizontal direction if the thickness of the uniform plate is 60cm originally, and the uniform plate is cut by a manual electric saw in the traditional cutting mode, so that the operation mode is low in efficiency and large in manual dependence. To this end, we propose a homogeneous plate cutting device.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a homogeneous panel cutting device can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a homogeneous plate cutting device comprises a cutting chamber, wherein the cutting chamber is provided with a plurality of groups of band saw structures, each band saw structure comprises a first driving band saw wheel and a first driven band saw wheel which are arranged on two sides above a main conveying belt and are symmetrically distributed, and a first saw blade for connecting the first driving band saw wheel and the first driven band saw wheel, and the first driving band saw wheel is in transmission connection with a first motor output shaft through a belt; the height adjustment of the first driving band saw wheel and the first driven band saw wheel is realized by a synchronous lifting structure, the first driving band saw wheel and the first driven band saw wheel are respectively connected to the same side of the first lifting block and the second lifting block in a rotating mode, the first lifting block and the second lifting block are inserted into guide rods which are symmetrically distributed, and the first motor is fixed to the second lifting block.
Furthermore, the synchronous lifting structure comprises a lifting speed reduction motor fixed at the top of the cutting chamber, an output shaft of the lifting speed reduction motor is connected with a horizontal input shaft of a first gear steering box, a horizontal output shaft of the first gear steering box is connected with one end of a synchronous connecting rod through a first coupler, the other end of the synchronous connecting rod is connected with a horizontal input shaft of a second gear steering box through a second coupler, ball screws are fixed on vertical output shafts of the first gear steering box and the second gear steering box respectively, and the ball screws are connected with a first lifting block and a second lifting block in a rotating mode.
And the second driving band saw wheel is in transmission connection with a second motor output shaft through a belt.
Furthermore, a measuring scale is arranged on one side of the lifting block.
Furthermore, a limiting rod is arranged on one side of the measuring scale.
Further, all be equipped with proximity switch above the first passive band saw wheel, proximity switch passes through the wire and is connected with first motor.
Compared with the prior art, the utility model discloses following beneficial effect has:
firstly, height adjustment is realized by matching a synchronous lifting structure with a measuring scale, so that the height of a first saw blade is finally determined, then cutting at different heights is realized, and thickness cutting is realized;
secondly, the second driving band saw wheel and the second driven band saw wheel of the peeling chamber are arranged, so that the surface skin on the uniform plate can be cut off in advance, and the quality of the uniform plate is ensured;
thirdly, the limiting rod is arranged to play a role in protecting the measuring tape;
the proximity switch is arranged, so that the first saw blade can be monitored during the operation of the equipment, and if the saw blade has a problem, the first motor 103 stops working, so that the timely treatment is facilitated;
in conclusion, when the device actually operates, the thickness of the plate can be homogenized according to the requirement, a plurality of groups of band saw structures can be arranged, the cutting of multiple plates can be realized quickly, the thickness slicing can be completed after the plate is cut out from the cutting chamber, meanwhile, the device can be used for adjusting the height of the saw blade according to the production requirement, the practicability is high, and the device is suitable for popularization.
Drawings
Fig. 1 and 2 are side views of the homogeneous plate thickness cutting device of the present invention;
FIG. 3 is a schematic perspective view of the homogeneous plate thickness cutting device of the present invention;
FIG. 4 is a schematic view of the synchronous lifting structure of the homogeneous plate thickness cutting device of the present invention;
fig. 5 is a schematic structural view of a first driving band saw wheel, a first driven band saw wheel and a first saw blade of the homogeneous plate thickness cutting device of the present invention;
fig. 6 is a schematic structural view of a second driving band saw wheel, a second driven band saw wheel and a second saw blade of the homogeneous plate thickness cutting device of the present invention;
fig. 7 is a schematic diagram of the structure of the homogeneous plate to be processed by the homogeneous plate thickness cutting device of the present invention.
Fig. 8 and 9 are side views of a homogeneous plate thickness cutting device according to embodiment 2 of the present invention;
in the figure: 1. a cutting chamber; 101. A first active band saw wheel; 102. a first passive band saw wheel; 103. a first motor; 3. a first lifting block; 4. a second lifting block; 5. a guide bar; 6. a lifting gear motor; 7. a first gear box; 8. a first coupling; 9. a synchronous connecting rod; 10. a second coupling; 11. a second gear box; 12. a ball screw; 13. a peeling chamber; 1301. a second saw blade; 1301A, a second upper saw cut; 1301B, a second lower saw cut; 1302. a second active band saw wheel; 1303. a second passive band saw wheel; 1304. a second motor; 14. measuring a ruler; 15. a limiting rod; 16. a proximity switch.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Example 1
As shown in fig. 1-7, a homogeneous plate cutting device comprises a cutting chamber 1, the cutting chamber 1 is provided with four groups of band saw structures, named as group a, group B, group C and group D, the band saw structures comprise a first active band saw wheel 101 and a first passive band saw wheel 102, which are arranged on two sides above a main conveyor belt and are symmetrically distributed, and a first saw blade for connecting the first active band saw wheel and the first passive band saw wheel, the first saw blade forms a first upper saw cut and a first lower saw cut, the first lower saw cut performs cutting during cutting, the first upper saw cut is higher than the to-be-cut homogeneous plate to avoid the first upper saw cut from cutting the homogeneous plate, the first active band saw wheel 101 is in transmission connection with an output shaft of a first motor 103 through a belt, the first motor 103 is fixed on a second lifting block 4, the first active band saw wheel 101 and the first passive band saw wheel 102 realize height adjustment through a synchronous lifting structure, the first active band saw wheel 101 and the first passive band saw wheel 102 are respectively rotatably connected to the same side of the first lifting block 3 and the lifting block 4, a measuring scale 14 is arranged on one side of the first lifting block 3, a limiting rod 15 is arranged on one side of the measuring scale 14, bearing seats are fixed on the first lifting block 3 and the second lifting block 4 in the rotating connection, then the first driving band saw wheel 101 and the first driven band saw wheel 102 are in rotating connection with the bearing seats through rotating shafts, and the first lifting block 3 and the second lifting block 4 are inserted on the guide rods 5 which are symmetrically distributed;
the synchronous lifting structure comprises a lifting speed reducing motor 6 fixed at the top of the cutting chamber 1, an output shaft of the lifting speed reducing motor 6 is connected with a horizontal input shaft of a first gear steering box 7, a horizontal output shaft of the first gear steering box 7 is connected with one end of a synchronous connecting rod 9 through a first coupler 8, the other end of the synchronous connecting rod 9 is connected with a horizontal input shaft of a second gear steering box 11 through a second coupler 10, ball screws 12 are fixed on vertical output shafts of the first gear steering box 7 and the second gear steering box 11 respectively, the ball screws 12 are rotatably connected with a first lifting block 3 and a second lifting block 4, threaded blocks are fixed on the first lifting block 3 and the second lifting block 4 in the rotary connection, and the ball screws 12 are rotatably connected with the threaded blocks;
it should be noted that, the utility model relates to a homogeneous plate cutting device, during operation, the homogeneous plate shape that this embodiment is directed against sees figure 7, and divide the homogeneous plate into four equal parts along the thickness direction averagely, and the first initiative band saw wheel 101 and the first passive band saw wheel 102 height of each group band saw structure start the lift gear motor 6 according to the height of calibration from the measuring tape 14 in advance through corresponding synchronous lifting structure, realize that whole height adjusts to preset position, and each group band saw structure height reduces from the front to the back in proper order; and starting a power supply, conveying uniform plates to be processed to the cutting chamber 1 from the conveying belt, and then sequentially passing through the group A belt saw structure, the group B belt saw structure, the group C belt saw structure and the group D belt saw structure along the conveying belt to finally realize thickness cutting.
Example 2
As shown in fig. 8 and 9, the technical solution is further optimized according to the solution of embodiment 1, a produced homogeneous plate needs to be extruded and dried during production, sometimes the upper surface is uneven or the surface has impurities, and when the homogeneous plate is divided into blocks according to customer conditions at a later stage, if the impurities on the surface layer are not removed or are not adjusted, the whole block is wasted at the later stage, in order to solve the problem, a peeling chamber 13 is arranged at the front end of a cutting chamber 1, a second driving band saw wheel 1302 and a second driven band saw wheel 1303 which are symmetrically distributed are arranged above the peeling chamber 13, and a second saw blade 1301 connecting the two wheels are arranged, the second driving band saw wheel is in transmission connection with an output shaft of a second motor 1304 through a belt, a second upper saw blade 1301A and a second lower saw opening 1301B are formed by the second saw blade 1301, a second lower saw opening 1301B is cut during cutting, and the height of the second lower saw opening 1301B is slightly lower than the height of the homogeneous plate 1302 to be cut, waste is reduced as much as possible.
Example 3
As shown in fig. 1, the technical solution is a further optimization of the solution of embodiment 1, proximity switches 16 are arranged above the first passive band saw wheels 102, the proximity switches are OBM-D07NK, the proximity switches 16 are connected with the first motor 103 through wires, the design has the advantage of monitoring the first saw blade, and if the saw blade has a problem, the first motor 103 stops working.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a homogeneous panel cutting device which characterized in that: the band saw machine comprises a cutting chamber (1), wherein a plurality of groups of band saw structures are arranged in the cutting chamber (1), each band saw structure comprises a first driving band saw wheel (101), a first driven band saw wheel (102) and a first saw blade, the first driving band saw wheels and the first driven band saw wheels are arranged on two sides above a main conveyor belt and are symmetrically distributed, the first saw blade is connected with the first driving band saw wheels and the first driven band saw wheels, and the first driving band saw wheels (101) are in transmission connection with an output shaft of a first motor (103) through a belt; the height adjustment of the first driving band saw wheel (101) and the first driven band saw wheel (102) is realized by a synchronous lifting structure, the first driving band saw wheel (101) and the first driven band saw wheel (102) are respectively connected to the same side of the first lifting block (3) and the second lifting block (4) in a rotating mode, the first lifting block (3) and the second lifting block (4) are inserted into the guide rods (5) which are symmetrically distributed, and the first motor (103) is fixed to the second lifting block (4).
2. A homogeneous plate material cutting apparatus according to claim 1, wherein: synchronous elevation structure is including fixing lift gear motor (6) at cutting room (1) top, the output shaft of lift gear motor (6) is connected with the horizontal input shaft of first gear steering case (7), the horizontal output shaft of first gear steering case (7) is connected with synchronous connecting rod (9) one end through first shaft coupling (8), and the other end of synchronous connecting rod (9) is connected with the horizontal input shaft of second gear steering case (11) through second shaft coupling (10), is fixed with ball screw (12) on the vertical output shaft of first gear steering case (7) and second gear steering case (11) respectively, ball screw (12) rotate with elevator (3) and elevator two (4) and are connected.
3. A homogeneous plate material cutting apparatus according to claim 1, wherein: the peeling machine is characterized by further comprising a peeling chamber (13) arranged at the front end of the cutting chamber (1), wherein a second driving band saw wheel (1302) and a second driven band saw wheel (1303) which are symmetrically distributed are arranged above the peeling chamber (13), a second saw blade for connecting the second driving band saw wheel and the second driven band saw wheel is connected with the second motor (1304), and the second driving band saw wheel (1302) is in transmission connection with an output shaft of the second motor (1304) through a belt.
4. A homogeneous plate material cutting apparatus according to claim 1, wherein: one side of the first lifting block (3) is provided with a measuring scale (14).
5. A homogeneous plate material cutting apparatus according to claim 4, wherein: and a limiting rod (15) is arranged on one side of the measuring scale (14).
6. A homogeneous plate material cutting apparatus according to claim 1, wherein: proximity switches (16) are arranged above the first driven band saw wheel (102), and the proximity switches (16) are connected with a first motor (103) through leads.
CN201921641707.5U 2019-09-29 2019-09-29 Homogeneous plate cutting device Active CN211415772U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921641707.5U CN211415772U (en) 2019-09-29 2019-09-29 Homogeneous plate cutting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921641707.5U CN211415772U (en) 2019-09-29 2019-09-29 Homogeneous plate cutting device

Publications (1)

Publication Number Publication Date
CN211415772U true CN211415772U (en) 2020-09-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921641707.5U Active CN211415772U (en) 2019-09-29 2019-09-29 Homogeneous plate cutting device

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CN (1) CN211415772U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112518843A (en) * 2020-10-11 2021-03-19 芜湖市秋华保温材料有限责任公司 Frock is cut with even board to outer thermal insulation system of outer wall
CN112518842A (en) * 2020-10-11 2021-03-19 芜湖市秋华保温材料有限责任公司 But rock wool board cutting machine for building outer wall of adjustment precision

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112518843A (en) * 2020-10-11 2021-03-19 芜湖市秋华保温材料有限责任公司 Frock is cut with even board to outer thermal insulation system of outer wall
CN112518842A (en) * 2020-10-11 2021-03-19 芜湖市秋华保温材料有限责任公司 But rock wool board cutting machine for building outer wall of adjustment precision

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