CN111376394A - Automatic processing device for light bricks - Google Patents
Automatic processing device for light bricks Download PDFInfo
- Publication number
- CN111376394A CN111376394A CN201911386819.5A CN201911386819A CN111376394A CN 111376394 A CN111376394 A CN 111376394A CN 201911386819 A CN201911386819 A CN 201911386819A CN 111376394 A CN111376394 A CN 111376394A
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- Prior art keywords
- cutting
- tool rest
- movable tool
- area
- support frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/04—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs
- B28D1/048—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with circular or cylindrical saw-blades or saw-discs with a plurality of saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention relates to an automatic light brick processing device which is reasonable in structure, simple and convenient to operate and capable of effectively improving the processing efficiency of light bricks, and is characterized by comprising a processing platform and a movable tool rest, wherein the processing platform is provided with a support frame, the support frame is provided with a material conveying mechanism, the movable tool rest is arranged above the support frame through a tool rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, two ends of each carrier roller are fixed on the support frame through bearings, the more than two carrier rollers are vertically and parallelly arranged along the length direction of the support frame, and a transmission mechanism is driven by a motor to rotate; compared with the prior art, the movable tool rest has the remarkable advantages of reasonable structure, simplicity and convenience in operation, capability of effectively improving the processing efficiency of the light bricks and the like.
Description
The technical field is as follows:
the invention relates to the technical field of light brick processing equipment manufacturing, in particular to an automatic light brick processing device which is reasonable in structure, simple and convenient to operate and capable of effectively improving the light brick processing efficiency.
Background art:
as is known, compared with the traditional solid brick body, the light brick can effectively reduce floor load, and the strength meeting the building requirement can be obtained by selecting high-strength materials as aggregates, so that the manufacturing cost of the foundation can be reduced and the section of the frame can be reduced in the actual construction process; meanwhile, the aerated concrete has good heat insulation effect, the indoor temperature is 2-3 ℃ lower than that of solid clay bricks in hot summer, and the air conditioner is used to reduce the power consumption. In addition, the light brick has good machinability, is convenient and simple to construct, and can reduce the labor intensity, improve the construction efficiency and shorten the construction period due to large blocks and light weight.
The light brick at the present stage is mainly realized by manpower in the processing process, the labor intensity of construction workers is high during processing, the production efficiency is low, a large amount of dust is generated by cutting the brick body, the environmental pollution is caused, and the hidden danger is brought to the health of the construction workers.
The invention content is as follows:
aiming at the defects and shortcomings in the prior art, the invention provides the automatic light brick processing device which can effectively save labor, improve the processing efficiency of light bricks and avoid environmental pollution.
The invention can be achieved by the following measures:
an automatic processing device for light bricks is characterized by being provided with a processing platform and a movable tool rest, wherein the processing platform is provided with a support frame, the support frame is provided with a material conveying mechanism, the movable tool rest is arranged above the support frame through a tool rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, two ends of each carrier roller are fixed on the support frame through bearings, the more than two carrier rollers are vertically and parallelly arranged along the length direction of the support frame, and a transmission mechanism is driven by a motor to rotate; at least one cutting mechanism is arranged on the movable knife rest, a knife main shaft is arranged in the cutting mechanism, the knife main shaft is arranged in parallel with a carrier roller on the support frame, at least one cutting saw blade is sleeved on the knife main shaft and provided with a disc-shaped main body, saw-toothed cutting teeth are arranged on the edges of the cutting saw blades, cutting blades are arranged on the edges of the cutting teeth, and a cutting motor used for driving the knife main shaft to rotate is further arranged in the cutting mechanism.
The tool rest lifting mechanism adopts a chain lifting mechanism, and a chain is driven by a motor to drive a chain wheel to rotate so as to drive a chain to pull a movable tool rest to ascend or descend; the chain lifting mechanism is provided with supporting stand columns, chain wheels, chains and lifting motors, wherein the four supporting stand columns are symmetrically arranged on the left side and the right side of the processing platform according to a group of two supporting stand columns, the chain wheels are fixed at the tops of the supporting stand columns through chain wheel fixing seats, one ends of the chains are connected with the upper ends of the movable tool rests, the other ends of the chains are arranged around the chain wheels, and the lifting motors synchronously drive the four chain wheels to run through a driving connecting rod mechanism. The front part and the rear part of the movable tool rest are symmetrically provided with limiting bars, the limiting bars are arranged in parallel with a tool main shaft on the movable tool rest and are connected to the movable tool rest through electric cylinders, the limiting bars are pulled up in the horizontal direction and downwards vertically buckled down by 90 degrees under the action of the electric cylinders, and the limiting bars are used for limiting materials to be processed within the working range of the movable tool rest in the processing process.
The movable tool rest is provided with 6-7 groups of cutting mechanisms arranged at equal intervals, and the tool spindle of each group of cutting mechanisms is provided with 5-8 cutting saw blades at equal intervals and a cutting motor for driving the cutting mechanisms to operate.
The material conveying mechanism is divided into a feeding area, a cutting area and a discharging area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the discharging area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable tool rest; the carrier rollers in different areas can be driven by three different motors to operate, and the material conveying mechanism in the corresponding area can be conveniently opened according to the current working requirement of the device.
The support column in the tool rest lifting mechanism can adopt a hollow cylindrical column, so that a chain can be conveniently placed in the support column.
A cloth bag dust removal mechanism is arranged above the movable tool rest and used for timely removing dust and waste materials generated in the brick body processing process and reducing environmental pollution.
During the use process, a brick body to be processed is conveyed to a cutting area through a carrier roller of a feeding area, after the brick body reaches the cutting area, a movable tool rest is lowered through a tool rest lifting mechanism, the brick body to be processed is tightly pressed through two limiting levers in front of and behind the tool rest, the brick body to be processed is positioned below a cutting mechanism in the movable tool rest, at the moment, a cutting motor is started, a cutting saw blade in the cutting mechanism is used for processing the brick body to be processed, a cloth bag dust removal mechanism is started simultaneously, dust is timely discharged, after the cutting is finished, the limiting levers are retracted, the movable tool rest is lifted, a material conveying mechanism in the cutting area and a material discharging area is started, and the processed brick body is discharged.
Compared with the prior art, the invention has the obvious advantages of reasonable structure, simple and convenient operation, capability of effectively improving the processing efficiency of the light brick and the like.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of a cutting zone in the present invention.
Fig. 3 is a schematic structural view of the movable tool rest of the present invention.
Fig. 4 is a schematic view of the cutting blade of the present invention.
Reference numerals: the device comprises a support frame 1, a material conveying mechanism 2, a movable tool rest 3, a tool rest lifting mechanism 4, a carrier roller 5, a tool spindle 6, a cutting saw blade 7 and a cutting blade 8.
The specific implementation mode is as follows:
the invention will be further described with reference to the accompanying drawings.
The invention provides an automatic light brick processing device which is characterized by comprising a processing platform and a movable tool rest, wherein the processing platform is provided with a support frame 1, the support frame 1 is provided with a material conveying mechanism 2, the movable tool rest 3 is arranged above the support frame 1 through a tool rest lifting mechanism 4, the material conveying mechanism 2 is provided with more than two carrier rollers 5, two ends of the carrier rollers 5 are fixed on the support frame 1 through bearings, the more than two carrier rollers 5 are vertically and parallelly arranged along the length direction of the support frame 1, and a transmission mechanism is driven by a motor to rotate; be equipped with at least a set of cutting mechanism on the movable cutter frame 3, be equipped with sword main shaft 6 among the cutting mechanism, the bearing roller parallel arrangement on sword main shaft 6 and the support frame 1, at least one cutting saw bit 7 is established to the cover on the sword main shaft 6, and cutting saw bit 7 has the disc main part, and the cockscomb structure cutting tooth is seted up at the edge of cutting saw bit 7, and cutting tooth edge sets up cutting blade 8, still is equipped with the cutting motor that is used for driving sword main shaft 6 rotation among the cutting mechanism.
The tool rest lifting mechanism 4 adopts a chain lifting mechanism, and a chain is driven by a motor to drive a chain wheel to rotate so as to drive a chain to pull a movable tool rest to ascend or descend; the chain lifting mechanism is provided with supporting stand columns, chain wheels, chains and lifting motors, wherein the four supporting stand columns are symmetrically arranged on the left side and the right side of the processing platform according to a group of two supporting stand columns, the chain wheels are fixed at the tops of the supporting stand columns through chain wheel fixing seats, one ends of the chains are connected with the upper ends of the movable tool rests, the other ends of the chains are arranged around the chain wheels, and the lifting motors synchronously drive the four chain wheels to run through a driving connecting rod mechanism.
The front part and the rear part of the movable tool rest 3 are symmetrically provided with limiting bars, the limiting bars are arranged in parallel with a tool spindle 6 on the movable tool rest 3 and are connected to the movable tool rest 3 through an electric cylinder, the limiting bars are pulled up in the horizontal direction and buckled downwards and vertically for 90 degrees under the action of the electric cylinder, and the limiting bars are used for limiting materials to be processed in the working range of the movable tool rest 3 in the processing process.
The movable tool rest 3 is provided with 6-7 groups of cutting mechanisms arranged at equal intervals, the tool spindle 6 of each group of cutting mechanisms is provided with 5-8 cutting saw blades 8 at equal intervals, and the cutting motors are used for driving the cutting mechanisms to operate.
The material conveying mechanism is divided into a feeding area, a cutting area and a discharging area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the discharging area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable tool rest; the carrier rollers in different areas can be driven by three different motors to operate, and the material conveying mechanism in the corresponding area can be conveniently opened according to the current working requirement of the device. The support column in the tool rest lifting mechanism can adopt a hollow cylindrical column, so that a chain can be conveniently placed in the support column.
A cloth bag dust removal mechanism is arranged above the movable tool rest 3 and is used for timely removing dust and waste materials generated in the brick body processing process and reducing environmental pollution.
During the use process, a brick body to be processed is conveyed to a cutting area through a carrier roller of a feeding area, after the brick body reaches the cutting area, a movable tool rest is lowered through a tool rest lifting mechanism, the brick body to be processed is tightly pressed through two limiting levers in front of and behind the tool rest, the brick body to be processed is positioned below a cutting mechanism in the movable tool rest, at the moment, a cutting motor is started, a cutting saw blade in the cutting mechanism is used for processing the brick body to be processed, a cloth bag dust removal mechanism is started simultaneously, dust is timely discharged, after the cutting is finished, the limiting levers are retracted, the movable tool rest is lifted, a material conveying mechanism in the cutting area and a material discharging area is started, and the processed brick body is discharged.
Example 1:
the equipment for producing the multi-row-hole aerated concrete self-insulation building block is provided with a rack, wherein the rack is sequentially provided with a feeding area, a processing area and a discharging area from front to back, the processing area is provided with a cutting mechanism, a cutting lifting mechanism, a cutting supporting mechanism and a limiting mechanism for limiting the position of the building block to be processed, and the cutting mechanism, the cutting lifting mechanism and the limiting mechanism are all arranged on the cutting supporting mechanism; the cutting support mechanism comprises two groups of support frames which are respectively positioned at the inlet and the outlet of the cutting area, and the support frames are in a door shape and are arranged above the processing area in a spanning manner; the cutting mechanism is internally provided with more than two rows of cutting saw wheel shafts, each cutting saw wheel shaft is provided with more than two cutting saws, the more than two rows of cutting saw wheel shafts are respectively arranged on the lower side of the fixed plate through bearings, more than two cutting motors which are respectively used for driving each cutting saw wheel shaft to rotate are arranged on the upper side of the fixed plate, and the cutting motors drive the cutting saw wheel shafts to rotate through the transmission mechanism to drive the cutting saws to rotate; the cutting lifting mechanism is provided with a lifting motor, a lifting chain and pulleys, wherein the pulleys are fixed at the top of the cutting support mechanism through a wheel shaft, one end of the lifting chain is connected with a fixed plate in the cutting mechanism, the other end of the lifting chain is connected with the lifting motor, and four groups of cutting lifting mechanisms are respectively arranged to drive the cutting lifting mechanism to lift;
the cutting limiting mechanism adopts an upper double-safety limiter and a lower double-safety limiter, the height of the cutting limiting mechanism can be adjusted according to the height of a building block, and the adjustable data range is 4-8 cm; the cutting mechanism is divided into two cutting saw wheel shafts, wherein one cutting saw wheel shaft is provided with 4 rows of cutting saw blades, and each row of cutting saw blades is provided with 2 blades; the other is that 8 rows of cutting saw blades are arranged on each shaft, and each row has two blades; the distance range of the adjacent cutting saw blades is 4-7cm and can be adjusted according to the product requirements; the cutting saw blade consists of a circular saw blade main body and tool bits uniformly distributed on the circumference of the saw blade main body, a special alloy steel tool bit is welded on the saw blade main body, the number of the tool bits is arranged according to the size of the saw blade main body during welding, heat dissipation holes are reserved for 0.5-1.0cm, the inside of the tool bit is narrow, the outside of the tool bit is wide, the ratio is 7:9, and the resistance of the saw blade during cutting is reduced;
the processing area is provided with a roller feeding mechanism which is a plurality of roller shafts arranged side by side, and two ends of the plurality of roller shafts are respectively connected with a feeding motor through a transmission mechanism and used for sending out products to the feeding area after cutting is finished; in the cutting mechanism of the processing area, a hood-type shell is arranged on a fixed plate, an air outlet is formed in the shell, an induced draft fan is arranged on the air outlet, and the induced draft fan sends dust in the production process into a bag-type dust collector for dust removal treatment;
the feeding area is provided with a roller feeding mechanism, a plurality of roller shafts are arranged side by side, two ends of each roller shaft are respectively connected with a feeding motor through a transmission mechanism, the feeding motor drives the roller shafts to complete feeding, and the transmission mechanism adopts chain transmission;
the discharging area is provided with a roller discharging mechanism and a plurality of roller shafts arranged side by side, and two ends of the plurality of roller shafts are respectively connected with a discharging motor through a transmission mechanism;
and the control mechanism comprises a power master control cabinet, a single-purpose frequency converter, an automatic control cutting switch, an automatic limit switch and the like.
During operation, a to-be-processed building block is placed on a roller shaft of a feeding area through an automatic grabbing or carrying device such as a mechanical arm, a feeding motor of the feeding area is started, materials are sequentially sent to a processing area, a cutting mechanism of the processing area is lifted to the top by a cutting lifting mechanism at the moment, the to-be-processed materials are placed on a feeding roller shaft of the processing area, then the heights of the cutting mechanism and a limiting mechanism are adjusted through the cutting lifting mechanism, the to-be-processed building block can be clamped by the limiting mechanism, then the cutting motor in the cutting mechanism is started, multi-row hole processing is completed, and after processing is completed, the materials are sent to a discharging area to complete discharging.
Compared with the prior art, the invention has the obvious advantages of reasonable structure, simple and convenient operation, capability of effectively improving the processing efficiency of the light brick and the like.
Claims (7)
1. An automatic processing device for light bricks is characterized by being provided with a processing platform and a movable tool rest, wherein the processing platform is provided with a support frame, the support frame is provided with a material conveying mechanism, the movable tool rest is arranged above the support frame through a tool rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, two ends of each carrier roller are fixed on the support frame through bearings, the more than two carrier rollers are vertically and parallelly arranged along the length direction of the support frame, and a transmission mechanism is driven by a motor to rotate; at least one cutting mechanism is arranged on the movable knife rest, a knife main shaft is arranged in the cutting mechanism, the knife main shaft is arranged in parallel with a carrier roller on the support frame, at least one cutting saw blade is sleeved on the knife main shaft and provided with a disc-shaped main body, saw-toothed cutting teeth are arranged on the edges of the cutting saw blades, cutting blades are arranged on the edges of the cutting teeth, and a cutting motor used for driving the knife main shaft to rotate is further arranged in the cutting mechanism.
2. The automatic light-weight brick processing device according to claim 1, wherein the tool rest lifting mechanism is a chain lifting mechanism, and a chain is driven by a motor to drive a chain wheel to rotate so as to drive the chain to pull the movable tool rest to ascend or descend; the chain lifting mechanism is provided with supporting stand columns, chain wheels, chains and lifting motors, wherein the four supporting stand columns are symmetrically arranged on the left side and the right side of the processing platform according to a group of two supporting stand columns, the chain wheels are fixed at the tops of the supporting stand columns through chain wheel fixing seats, one ends of the chains are connected with the upper ends of the movable tool rests, the other ends of the chains are arranged around the chain wheels, and the lifting motors synchronously drive the four chain wheels to run through a driving connecting rod mechanism.
3. The automatic light-weight brick processing device according to claim 1, wherein the front part and the rear part of the movable tool rest are symmetrically provided with limit bars, the limit bars are arranged in parallel with the tool main shaft on the movable tool rest and are connected to the movable tool rest through an electric cylinder, the limit bars are pulled up in the horizontal direction and buckled downwards and vertically by 90 degrees under the action of the electric cylinder, and the limit bars are used for limiting the materials to be processed in the working range of the movable tool rest in the processing process.
4. The automatic light-weight brick processing device according to claim 1, wherein the movable tool rest is provided with 6-7 groups of cutting mechanisms arranged at equal intervals, 5-8 cutting saw blades are arranged on the tool spindle of each group of cutting mechanisms at equal intervals, and a cutting motor for driving the cutting mechanisms to operate is arranged.
5. The automatic light brick processing device according to claim 1, wherein the material conveying mechanism is divided into a feeding area, a cutting area and a blanking area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the blanking area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable tool rest; the carrier rollers in different areas can be driven by three different motors to operate, and the material conveying mechanism in the corresponding area can be conveniently opened according to the current working requirement of the device.
6. The automatic light brick processing device according to claim 1, wherein the support column of the tool rest lifting mechanism can be a hollow cylindrical column, so that the chain can be conveniently placed in the support column.
7. The automatic processing device of the light weight brick as claimed in claim 1, wherein a cloth bag dust removing mechanism is arranged above the movable tool rest for timely removing dust and waste materials generated in the processing process of the brick body and reducing environmental pollution.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2018116462899 | 2018-12-30 | ||
| CN201811646289 | 2018-12-30 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111376394A true CN111376394A (en) | 2020-07-07 |
Family
ID=71219677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911386819.5A Withdrawn CN111376394A (en) | 2018-12-30 | 2019-12-29 | Automatic processing device for light bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111376394A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112829075A (en) * | 2020-12-30 | 2021-05-25 | 泉州市海恩德机电科技发展有限公司 | Mechanized mine stone cutter |
-
2019
- 2019-12-29 CN CN201911386819.5A patent/CN111376394A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112829075A (en) * | 2020-12-30 | 2021-05-25 | 泉州市海恩德机电科技发展有限公司 | Mechanized mine stone cutter |
| CN112829075B (en) * | 2020-12-30 | 2022-08-09 | 泉州市海恩德机电科技发展有限公司 | Mechanized mine stone cutter |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20200707 |