CN116001107A - Continuous and stable cutting device for light bricks - Google Patents
Continuous and stable cutting device for light bricks Download PDFInfo
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- CN116001107A CN116001107A CN202211740047.2A CN202211740047A CN116001107A CN 116001107 A CN116001107 A CN 116001107A CN 202211740047 A CN202211740047 A CN 202211740047A CN 116001107 A CN116001107 A CN 116001107A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 132
- 239000011449 brick Substances 0.000 title claims abstract description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000000428 dust Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 230000036346 tooth eruption Effects 0.000 claims description 6
- 239000004744 fabric Substances 0.000 claims description 5
- 238000003912 environmental pollution Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 238000010276 construction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The invention discloses a continuous and stable light brick cutting device which has reasonable structure and simple and convenient operation and can effectively improve the processing efficiency of light bricks, and is characterized by comprising a processing platform and a movable cutter rest, wherein the processing platform is provided with a support frame, the support frame is provided with a material conveying mechanism, the movable cutter rest is arranged above the support frame through a cutter rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, the two ends of each carrier roller are fixed on the support frame through bearings, and the more than two carrier rollers are vertically arranged in parallel with the length direction of the support frame and are driven by a motor to rotate by driving mechanisms; the movable knife rest is provided with at least one group of cutting mechanism, the cutting mechanism is internally provided with a knife main shaft, the knife main shaft is arranged in parallel with the carrier roller on the support frame, at least one cutting saw blade is sleeved on the knife main shaft, and the cutting saw blade is provided with a disc-shaped main body.
Description
Technical Field
The invention relates to the technical field of manufacturing of light brick processing equipment, in particular to a continuous and stable light brick cutting device which is reasonable in structure, simple and convenient to operate and capable of effectively improving the light brick processing efficiency.
Background
As is well known, compared with the traditional solid brick body, the light brick can effectively reduce the floor load, and the strength meeting the building requirement can be obtained by selecting high-strength materials as aggregates, so that the manufacturing cost of a foundation can be reduced and the cross section of a frame can be reduced in the actual construction process; meanwhile, because the aerated concrete is heat-insulating and has good heat-insulating effect, in hot summer, the indoor temperature is 2-3 ℃ lower than that of a solid clay brick, and the air conditioner is used, so that the electricity consumption is reduced. In addition, the light brick has good workability, and is convenient and simple to construct, and the labor intensity can be reduced, the construction efficiency can be improved, and the construction period can be shortened due to large blocks and light weight.
The light brick at present mainly relies on the manpower to realize in the course of working, and construction workman intensity of labour is big during the processing, and production efficiency is low, and cuts the brick body and produce a large amount of dust, causes environmental pollution, brings the hidden danger for construction workman is healthy.
Disclosure of Invention
The invention aims to provide a continuous and stable cutting device for light bricks, which is characterized by comprising a processing platform and a movable tool rest, wherein the processing platform is provided with a support frame, a material conveying mechanism is arranged on the support frame, the movable tool rest is arranged above the support frame through a tool rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, two ends of each carrier roller are fixed on the support frame through bearings, and the more than two carrier rollers are vertically and parallelly arranged along the length direction of the support frame and are driven to rotate by a motor driving transmission mechanism; the movable knife rest is provided with at least one group of cutting mechanism, a knife main shaft is arranged in the cutting mechanism, the knife main shaft is arranged in parallel with a carrier roller on the support frame, at least one cutting saw blade is sleeved on the knife main shaft, the cutting saw blade is provided with a disc-shaped main body, the edge of the cutting saw blade is provided with saw-tooth-shaped cutting teeth, the edge of the cutting teeth is provided with a cutting blade, and a cutting motor for driving the knife main shaft to rotate is further arranged in the cutting mechanism.
The tool rest lifting mechanism adopts a chain lifting mechanism, and drives a chain wheel to rotate through a motor so as to drive a chain to pull the movable tool rest to ascend or descend; the chain lifting mechanism is provided with supporting columns, chain wheels, chains and a lifting motor, wherein the four supporting columns are symmetrically arranged on the left side and the right side of the processing platform according to two-by-two pairs of groups respectively, the chain wheels are fixed at the tops of the supporting columns through chain wheel fixing seats, one end of each chain is connected with the upper end of the movable tool rest, the other end of each chain is arranged around the corresponding chain wheel, and the lifting motor synchronously drives the four chain wheels to operate through a driving connecting rod mechanism. The front part and the rear part of the movable tool rest are symmetrically provided with the limiting bars, the limiting bars are arranged in parallel with the tool main shaft on the movable tool rest, and are connected to the movable tool rest through the electric cylinder, the limiting bars can be pulled up in the horizontal direction and vertically buckled down by 90 degrees under the action of the electric cylinder, and the limiting bars are used for limiting materials to be processed in the working range of the movable tool rest in the processing process.
The movable knife rest is provided with 6-7 groups of cutting mechanisms which are arranged at equal intervals, 5-8 cutting saw blades are arranged on a knife main shaft of each group of cutting mechanisms at equal intervals, and a cutting motor for driving the cutting mechanisms to operate is arranged on the movable knife rest.
The material conveying mechanism is divided into a feeding area, a cutting area and a discharging area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the discharging area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable cutter rest; the carrier rollers in different areas can be driven to operate by three different motors, so that the material conveying mechanism in the corresponding area can be conveniently started according to the current working requirements of the device.
The supporting upright post in the tool rest lifting mechanism can be a hollow cylindrical upright post, so that a chain can be conveniently placed in the supporting upright post.
The cloth bag dust removing mechanism is arranged above the movable knife rest and is used for timely removing dust and waste materials generated in the brick body processing process and reducing environmental pollution.
In the using process, the brick body to be processed is sent to the cutting area through the carrier roller of the feeding area, after the brick body reaches the cutting area, the movable knife rest is lowered through the knife rest lifting mechanism, the brick body to be processed is tightly pressed through the two limit bars at the front and rear of the knife rest, the brick body to be processed is positioned below the cutting mechanism in the movable knife rest, at the moment, the cutting motor is started, the cutting saw blade in the cutting mechanism is used for processing the brick body to be processed, meanwhile, the cloth bag dust removing mechanism is started, dust is discharged in time, after the cutting is finished, the limit bars are retracted, the movable knife rest is lifted, the material conveying mechanism of the cutting area and the blanking area is started, and the processed brick body is sent out.
Compared with the prior art, the invention has the remarkable advantages of reasonable structure, simple and convenient operation, capability of effectively improving the processing efficiency of the light brick, and the like.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
FIG. 2 is a schematic view of a cutting zone in the present invention.
Fig. 3 is a schematic view of the structure of the movable blade carrier in the present invention.
Fig. 4 is a schematic view of the structure of the cutting saw blade of the present invention.
Reference numerals: the device comprises a support frame 1, a material conveying mechanism 2, a movable knife rest 3, a knife rest lifting mechanism 4, a carrier roller 5, a knife main shaft 6, a cutting saw blade 7 and a cutting blade 8.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in the drawing, the invention provides a continuous and stable light brick cutting device, which is provided with a processing platform and a movable knife rest, wherein the processing platform is provided with a support frame 1, a material conveying mechanism 2 is arranged on the support frame 1, the movable knife rest 3 is arranged above the support frame 1 through a knife rest lifting mechanism 4, the material conveying mechanism 2 is provided with more than two carrier rollers 5, two ends of each carrier roller 5 are fixed on the support frame 1 through bearings, and more than two carrier rollers 5 are vertically and parallelly arranged along the length direction of the support frame 1 and are driven by a motor to rotate by a transmission mechanism; the movable knife rest 3 is provided with at least one group of cutting mechanism, a knife main shaft 6 is arranged in the cutting mechanism, the knife main shaft 6 is arranged in parallel with a carrier roller on the support frame 1, at least one cutting saw blade 7 is sleeved on the knife main shaft 6, the cutting saw blade 7 is provided with a disc-shaped main body, the edge of the cutting saw blade 7 is provided with saw-tooth-shaped cutting teeth, the edge of the cutting teeth is provided with a cutting blade 8, and a cutting motor for driving the knife main shaft 6 to rotate is also arranged in the cutting mechanism.
The tool rest lifting mechanism 4 adopts a chain lifting mechanism, and drives a chain wheel to rotate through a motor so as to drive a chain to pull the movable tool rest to ascend or descend; the chain lifting mechanism is provided with supporting columns, chain wheels, chains and a lifting motor, wherein the four supporting columns are symmetrically arranged on the left side and the right side of the processing platform according to two-by-two pairs of groups respectively, the chain wheels are fixed at the tops of the supporting columns through chain wheel fixing seats, one end of each chain is connected with the upper end of the movable tool rest, the other end of each chain is arranged around the corresponding chain wheel, and the lifting motor synchronously drives the four chain wheels to operate through a driving connecting rod mechanism.
The front part and the rear part of the movable tool rest 3 are symmetrically provided with limiting bars, the limiting bars are arranged in parallel with a tool spindle 6 on the movable tool rest 3 and are connected to the movable tool rest 3 through an electric cylinder, the limiting bars can be pulled up in the horizontal direction and vertically buckled down by 90 degrees under the action of the electric cylinder, and the limiting bars are used for limiting materials to be processed in the working range of the movable tool rest 3 in the processing process.
The movable knife rest 3 is provided with 6-7 groups of cutting mechanisms which are arranged at equal intervals, 5-8 cutting saw blades 8 are arranged on a knife main shaft 6 of each group of cutting mechanisms at equal intervals, and a cutting motor for driving the cutting mechanisms to operate is arranged.
The material conveying mechanism is divided into a feeding area, a cutting area and a discharging area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the discharging area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable cutter rest; the carrier rollers in different areas can be driven to operate by three different motors, so that the material conveying mechanism in the corresponding area can be conveniently started according to the current working requirements of the device. The supporting upright post in the tool rest lifting mechanism can be a hollow cylindrical upright post, so that a chain can be conveniently placed in the supporting upright post.
The cloth bag dust removing mechanism is arranged above the movable knife rest 3 and is used for timely removing dust and waste materials generated in the brick body processing process and reducing environmental pollution.
In the using process, the brick body to be processed is sent to the cutting area through the carrier roller of the feeding area, after the brick body reaches the cutting area, the movable knife rest is lowered through the knife rest lifting mechanism, the brick body to be processed is tightly pressed through the two limit bars at the front and rear of the knife rest, the brick body to be processed is positioned below the cutting mechanism in the movable knife rest, at the moment, the cutting motor is started, the cutting saw blade in the cutting mechanism is used for processing the brick body to be processed, meanwhile, the cloth bag dust removing mechanism is started, dust is discharged in time, after the cutting is finished, the limit bars are retracted, the movable knife rest is lifted, the material conveying mechanism of the cutting area and the blanking area is started, and the processed brick body is sent out.
Example 1:
the equipment for producing the multi-row Kong Jiaqi concrete self-heat-insulation building blocks is provided with a frame, wherein the frame sequentially comprises a feeding area, a processing area and a discharging area from front to back, the processing area is provided with a cutting mechanism, a cutting lifting mechanism, a cutting supporting mechanism and a limiting mechanism for limiting the positions of the building blocks to be processed, and the cutting mechanism, the cutting lifting mechanism and the limiting mechanism are all arranged on the cutting supporting mechanism; the cutting support mechanism comprises two groups of support frames which are respectively positioned at an inlet and an outlet of the cutting area, and the support frames are in a shape like a Chinese character 'men' and are arranged above the processing area in a crossing manner; more than two rows of cutting saw wheel shafts are arranged in the cutting mechanism, more than two cutting saws are arranged on each cutting saw wheel shaft, the more than two rows of cutting saw wheel shafts are respectively arranged on the lower side of the fixed plate through bearings, more than two cutting motors respectively used for driving each cutting saw wheel shaft to rotate are arranged on the upper side of the fixed plate, and the cutting motors drive the cutting saw wheel shafts to rotate through the transmission mechanism to drive the cutting saws to rotate; the cutting lifting mechanism is provided with a lifting motor, a lifting chain and a pulley, wherein the pulley is fixed at the top of the cutting supporting mechanism through a wheel shaft, one end of the lifting chain is connected with a fixed plate in the cutting mechanism, the other end of the lifting chain is connected with the lifting motor, four groups of cutting lifting mechanisms are respectively arranged, and the cutting lifting mechanism is driven to lift;
the cutting limiting mechanism adopts an upper double-insurance limiter and a lower double-insurance limiter, the height of the cutting limiting mechanism can be adjusted according to the height of the building block, and the adjustable data range is 4-8cm; the cutting mechanism is divided into two cutting saw wheel shafts, wherein each shaft is provided with 4 rows of cutting saw blades, and each row of cutting saw blades is provided with 2 blades; the other is that 8 rows of cutting saw blades are arranged on each shaft, and each row of cutting saw blades is provided with two blades; the distance between adjacent cutting saw blades is 4-7cm, and the distance can be adjusted according to the product requirement; the cutting saw blade consists of a circular saw blade main body and cutter heads uniformly distributed on the circumference of the saw blade main body, special alloy steel cutter heads are welded on the saw blade main body, the number of the cutter heads is arranged according to the size of the saw blade main body during welding, heat dissipation holes are reserved for 0.5-1.0cm, the inside of the cutter heads is narrow, the outside of the cutter heads is wide, the proportion is 7:9, and the resistance of the saw blade during cutting is reduced;
the processing area is provided with a roller feeding mechanism, the roller feeding mechanism is a plurality of roller shafts arranged side by side, and two ends of the plurality of roller shafts are respectively connected with a feeding motor through a transmission mechanism and are used for feeding products to the feeding area after cutting is completed; in the cutting mechanism of the processing area, a cover type shell is arranged on the fixed plate, an air outlet is formed in the shell, an induced draft fan is arranged on the air outlet, and dust in the production process is sent into a bag-type dust remover by the induced draft fan for dust removal treatment;
the feeding area is provided with a roller feeding mechanism, a plurality of roller shafts which are arranged side by side are arranged in the roller feeding mechanism, two ends of the roller shafts are respectively connected with a feeding motor through a transmission mechanism, the feeding motor drives the roller shafts to complete feeding, and the transmission mechanism adopts chain transmission;
the discharging area is provided with a roller discharging mechanism and a plurality of roller shafts which are arranged side by side, and two ends of the roller shafts are respectively connected with a discharging motor through a transmission mechanism;
the automatic cutting machine is also provided with a control mechanism, which comprises an electric power master control cabinet, a single-purpose frequency converter, an automatic control cutting switch, an automatic limit switch and the like.
When the automatic grabbing or carrying device is in operation, firstly, the building blocks to be processed are placed on the roll shaft of the feeding area through the mechanical arm and the like, the feeding motor of the feeding area is started, materials are sequentially fed into the processing area, the cutting mechanism of the processing area is lifted to the top by the cutting lifting mechanism, the materials to be processed are placed on the feeding roll shaft of the processing area, then the heights of the cutting mechanism and the limiting mechanism are adjusted through the cutting lifting mechanism, the limiting mechanism can clamp the building blocks to be processed, then the cutting motor in the cutting mechanism is started, the processing of multiple rows of holes is completed, and after the processing is completed, the materials are sent out to the discharging area, and discharging is completed.
The above-described embodiments do not limit the scope of the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the above embodiments should be included in the scope of the present invention.
Claims (7)
1. The continuous and stable light brick cutting device is characterized by comprising a processing platform and a movable cutter rest, wherein the processing platform is provided with a support frame, a material conveying mechanism is arranged on the support frame, the movable cutter rest is arranged above the support frame through a cutter rest lifting mechanism, the material conveying mechanism is provided with more than two carrier rollers, two ends of each carrier roller are fixed on the support frame through bearings, and the more than two carrier rollers are vertically arranged in parallel with the length direction of the support frame and are driven to rotate by a motor driving transmission mechanism; the movable knife rest is provided with at least one group of cutting mechanism, a knife main shaft is arranged in the cutting mechanism, the knife main shaft is arranged in parallel with a carrier roller on the support frame, at least one cutting saw blade is sleeved on the knife main shaft, the cutting saw blade is provided with a disc-shaped main body, the edge of the cutting saw blade is provided with saw-tooth-shaped cutting teeth, the edge of the cutting teeth is provided with a cutting blade, and a cutting motor for driving the knife main shaft to rotate is further arranged in the cutting mechanism.
2. The continuous stable cutting device for the light bricks, which is characterized in that the cutter rest lifting mechanism adopts a chain lifting mechanism, and the chain is driven to rotate by a motor to drive a chain wheel to drive a movable cutter rest to lift or descend; the chain lifting mechanism is provided with supporting columns, chain wheels, chains and a lifting motor, wherein the four supporting columns are symmetrically arranged on the left side and the right side of the processing platform according to two-by-two pairs of groups respectively, the chain wheels are fixed at the tops of the supporting columns through chain wheel fixing seats, one end of each chain is connected with the upper end of the movable tool rest, the other end of each chain is arranged around the corresponding chain wheel, and the lifting motor synchronously drives the four chain wheels to operate through a driving connecting rod mechanism.
3. The continuous stable cutting device for the light bricks is characterized in that limit bars are symmetrically arranged at the front part and the rear part of the movable knife rest, are arranged in parallel with a knife main shaft on the movable knife rest and are connected to the movable knife rest through an electric cylinder, and the limit bars are used for realizing horizontal pulling and downward vertical buckling by 90 degrees under the action of the electric cylinder and are used for limiting materials to be processed in the working range of the movable knife rest in the processing process.
4. The continuous stable cutting device for light bricks according to claim 1, wherein 6-7 groups of cutting mechanisms are arranged on the movable knife rest at equal intervals, 5-8 cutting saw blades are arranged on a knife main shaft of each group of cutting mechanisms at equal intervals, and a cutting motor for driving the cutting mechanisms to operate is arranged on the movable knife rest.
5. The continuous and stable light brick cutting device according to claim 1, wherein the material conveying mechanism is divided into a feeding area, a cutting area and a discharging area according to a working area, wherein the feeding area is positioned at the front part of the cutting area, the discharging area is positioned at the rear part of the cutting area, and the cutting area is provided with a movable cutter rest; the carrier rollers in different areas can be driven to operate by three different motors, so that the material conveying mechanism in the corresponding area can be conveniently started according to the current working requirements of the device.
6. The continuous stable cutting device for light bricks according to claim 1, wherein the supporting upright post of the tool rest lifting mechanism can be a hollow cylindrical upright post, so that a chain can be conveniently placed in the supporting upright post.
7. The continuous stable cutting device for light bricks according to claim 1, wherein a cloth bag dust removing mechanism is arranged above the movable knife rest and is used for timely removing dust and waste materials generated in the brick processing process and reducing environmental pollution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211740047.2A CN116001107A (en) | 2022-12-31 | 2022-12-31 | Continuous and stable cutting device for light bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211740047.2A CN116001107A (en) | 2022-12-31 | 2022-12-31 | Continuous and stable cutting device for light bricks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116001107A true CN116001107A (en) | 2023-04-25 |
Family
ID=86036955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211740047.2A Pending CN116001107A (en) | 2022-12-31 | 2022-12-31 | Continuous and stable cutting device for light bricks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116001107A (en) |
-
2022
- 2022-12-31 CN CN202211740047.2A patent/CN116001107A/en active Pending
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Application publication date: 20230425 |