CN211415356U - Potato slicing equipment - Google Patents
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- CN211415356U CN211415356U CN201922427178.5U CN201922427178U CN211415356U CN 211415356 U CN211415356 U CN 211415356U CN 201922427178 U CN201922427178 U CN 201922427178U CN 211415356 U CN211415356 U CN 211415356U
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Abstract
Description
技术领域technical field
本实用新型属于农产品加工设备技术领域,涉及一种切片设备,特别是一种马铃薯切片设备。The utility model belongs to the technical field of agricultural product processing equipment, and relates to a slicing device, in particular to a potato slicing device.
背景技术Background technique
马铃薯块茎的营养丰富,不仅含有大量淀粉、蛋白质、多种维生素和矿物质,还含有人和动物所必需的氨基酸,是一种用途广泛的农作物。薯片作为一种休闲食品,深受人们的青睐,需求量日益增加。而现有的马铃薯切片装置多为螺旋式旋刀的高速旋转,一片一片的将马铃薯切下,这样的切片效率低,且切片时容易打滑伤到手指,安全性低。Potato tubers are rich in nutrients. They not only contain a lot of starch, protein, vitamins and minerals, but also amino acids necessary for humans and animals. They are a versatile crop. Potato chips, as a snack food, are favored by people, and the demand is increasing day by day. However, most of the existing potato slicing devices use the high-speed rotation of a spiral rotary knife to cut the potatoes one by one. Such slicing efficiency is low, and it is easy to slip and hurt fingers during slicing, and the safety is low.
随着农业部马铃薯“主粮化”战略的推进,人们对马铃薯的消费正从传统的鲜食、饲料和淀粉加工向主食食品转变。作为主食,不仅需要能加工成面条、馒头、薯饼和面包等传统食品,也需要能加工成薯片、薯条等休闲食品和以全粉为原料的各种马铃薯食品。根据最终用途和加工产品的不同,对马铃薯的品质要求也不尽相同。因此,对大量育成新品系和引进资源进行品质鉴定是育种工作不可缺少的环节,为了避免用传统方法测定过程中测定步骤繁杂、实验误差大、成本高、效率低等缺陷,近红外仪等测定农作物品质性状的高端仪器陆续出现,只需将鲜薯切成厚度一致的薄片,就可快速准确的测得各性状,大大提高了工作效率,降低了测定成本。而现有的马铃薯切片装置在切片时,马铃薯的受力不稳定,切片的厚度不一致,极大地影响了测定的准确性,因此,亟需一种自动化程度高、切片厚度相同的马铃薯切片装置。With the promotion of the potato "staple food" strategy of the Ministry of Agriculture, people's consumption of potatoes is changing from traditional fresh food, feed and starch processing to staple food. As a staple food, not only traditional foods such as noodles, steamed buns, hash browns and breads are required, but also snack foods such as potato chips and French fries, as well as various potato foods made from whole flour. Quality requirements for potatoes vary depending on the end use and the processed product. Therefore, quality identification of a large number of bred new strains and imported resources is an indispensable link in breeding work. High-end instruments for crop quality traits have appeared one after another. Just cut the fresh potatoes into slices with the same thickness to quickly and accurately measure each trait, which greatly improves work efficiency and reduces measurement costs. When the existing potato slicing device is slicing, the force of the potato is unstable, and the thickness of the slice is inconsistent, which greatly affects the accuracy of the measurement. Therefore, a potato slicing device with a high degree of automation and the same slice thickness is urgently needed.
实用新型内容Utility model content
本实用新型的目的是针对现有的技术存在上述问题,提出了一种马铃薯切片设备,该装置要解决的技术问题是:如何快速连贯的进行马铃薯切片,且保证马铃薯的切片厚度稳定、一致。The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose a potato slicing device. The technical problem to be solved by the device is: how to quickly and continuously slice potatoes and ensure that the thickness of potato slices is stable and consistent.
本实用新型的目的可通过下列技术方案来实现:The purpose of this utility model can be realized by following technical scheme:
一种马铃薯切片设备,包括切箱,所述切箱内部设置有分料机构、履带送料机构和推料机构,切箱的上端开设有进料口,履带送料机构位于进料口下方,分料机构位于履带送料机构的后侧,推料机构位于分料机构和履带送料机构的侧面,切箱的端面开设有出料口,出料口的外侧两端固定有切刀滑槽板,切刀滑槽板上滑动设置有往复切刀机构。A potato slicing device includes a cutting box, a material dividing mechanism, a crawler belt feeding mechanism and a material pushing mechanism are arranged inside the cutting box, a feeding port is opened at the upper end of the cutting box, and the crawler feeding mechanism is located below the feeding port, and the material is divided. The mechanism is located on the back side of the crawler feeding mechanism, and the pushing mechanism is located on the side of the distributing mechanism and the crawler feeding mechanism. A reciprocating cutter mechanism is slidably arranged on the chute plate.
本实用新型的工作原理:将待切的马铃薯从进料口放入,然后马铃薯滚落到履带送料机构上,履带送料机构将带动送到分料机构处,分料机构间歇转动,每转动90度,拨动一个马铃薯落入出料口处,推料机构作直线往复运动,一次往复运动为一个周期,每个周期将一个马铃薯从出料口推出,挤压在往复切刀机构上,压切成片,往复切刀机构的切刀可更换,往复切刀机构的切刀可快速来回往复移动,来回切割马铃薯,可更快将马铃薯切割成片。The working principle of the utility model: put the potatoes to be cut from the feeding port, and then the potatoes roll down onto the crawler belt feeding mechanism, and the crawler belt feeding mechanism will drive it to the distributing mechanism. Rotate a potato to fall into the discharge port, and the pushing mechanism makes a linear reciprocating motion. One reciprocating motion is a cycle. Each cycle pushes a potato out of the discharge port, squeezes it on the reciprocating cutter mechanism, and presses it. Cut into slices, the cutter of the reciprocating cutter mechanism can be replaced, and the cutter of the reciprocating cutter mechanism can move back and forth quickly to cut potatoes back and forth, which can cut potatoes into slices faster.
所述进料口下端设有导料斜板,导料斜板的两侧设有对称的导料侧板,出料口的内侧固定有推料槽,推料槽的侧面固定有滑动轨道。The lower end of the feed port is provided with a material guide inclined plate, the two sides of the material guide inclined plate are provided with symmetrical material guide side plates, the inner side of the discharge port is fixed with a material pushing groove, and the side surface of the material pushing groove is fixed with a sliding track.
采用以上机构,导料斜板方便马铃薯滚落到履带送料机构上,导料侧板避免马铃薯移动,推料槽用于放置待切马铃薯,滑动轨道避免推料机构移动。With the above mechanism, the inclined plate of the material guide facilitates the potatoes to roll down onto the crawler feeding mechanism, the side plate of the material guide prevents the movement of the potatoes, the pusher trough is used to place the potatoes to be cut, and the sliding track prevents the movement of the pusher mechanism.
所述往复切刀机构包括切刀套板、切刀电机和切刀盘,切刀套板滑动设置在切刀滑槽板之间,切刀套板的内侧设有切刀插槽,切刀盘可拆卸地插合在切刀插槽内部,切刀套板的一端固定有连接板,连接板的内部转动设置有转动板,切刀电机固定在切箱内部,切刀电机的输出轴贯穿切箱向外,且切刀电机的输出轴上固定有转动偏向轮,转动偏向轮与转动板之间通过转轴连接。The reciprocating cutter mechanism includes a cutter sleeve plate, a cutter motor and a cutter disc, the cutter sleeve plate is slidably arranged between the cutter chute plates, and the inner side of the cutter sleeve plate is provided with a cutter slot, and the cutter The disk is detachably inserted into the slot of the cutter, one end of the cutter sleeve is fixed with a connecting plate, the inner part of the connecting plate is rotated and provided with a rotating plate, the cutter motor is fixed inside the cutting box, and the output shaft of the cutter motor runs through The cutting box is outward, and a rotating deflection wheel is fixed on the output shaft of the cutter motor, and the rotating deflection wheel and the rotating plate are connected by a rotating shaft.
采用以上机构,启动切刀电机,切刀电机的输出轴带动转动偏向轮转动,转动偏向轮带动转动板转动,转动偏向轮与转动板之间通过转轴连接的孔均为偏心孔,转动板在连接板内部转动时,会带着连接板作直线往复的运动,连接板带动切刀套板作直线往复的运动,带动切刀盘随着切刀套板作直线往复的运动,可更快的进行马铃薯切割成片,切片厚度一致,切刀盘可更换,可根据需要的切片厚度,定做切刀盘的切刀之间的距离。Using the above mechanism, start the cutter motor, the output shaft of the cutter motor drives the rotating deflection wheel to rotate, and the rotating deflection wheel drives the rotating plate to rotate. The holes connected between the rotating deflection wheel and the rotating plate through the rotating shaft are all eccentric holes. When the connecting plate rotates inside, it will carry the connecting plate to make a linear reciprocating motion. The connecting plate drives the cutting knife sleeve to make a straight reciprocating motion, and drives the cutting plate to move with the cutting sleeve to make a straight reciprocating motion, which can make the cutting plate move in a straight line. Potatoes are cut into slices, the slice thickness is the same, the cutter disc can be replaced, and the distance between the cutters of the cutter disc can be customized according to the required slice thickness.
所述分料机构包括柔性十字板、安装板和分料电机,安装板固定在切箱内部,分料电机固定在安装板下端,分料电机的输出轴贯穿安装板,柔性十字板固定在分料电机的输出轴上,柔性十字板伸出安装板且位于履带送料机构上方。The material distribution mechanism includes a flexible cross plate, a mounting plate and a material distribution motor. The installation plate is fixed inside the cutting box, the material distribution motor is fixed at the lower end of the installation plate, the output shaft of the material distribution motor runs through the installation plate, and the flexible cross plate is fixed in the distribution plate. On the output shaft of the feeding motor, the flexible cross plate extends out of the mounting plate and is located above the crawler feeding mechanism.
采用以上机构,启动分料电机,分料电机的输出轴带动柔性十字板作间歇转动,每次转动90度,使得在柔性十字板之间的马铃薯间歇落料。Using the above mechanism, start the material distribution motor, and the output shaft of the material distribution motor drives the flexible cross plate to rotate intermittently, rotating 90 degrees each time, so that the potatoes between the flexible cross plates are intermittently blanked.
所述履带送料机构包括送料电机、送料从动轮和送料履带,送料电机固定在切箱内部,送料履带的转辊转动设置在切箱内部,送料履带位于导料侧板下方,且送料履带位于导料斜板和安装板之间,送料履带的主动转辊上固定有送料从动轮,送料电机的输出轴上固定有送料主动轮,送料主动轮与送料从动轮啮合。The crawler feeding mechanism includes a feeding motor, a feeding driven wheel and a feeding crawler, the feeding motor is fixed inside the cutting box, the rotating roller of the feeding crawler is arranged inside the cutting box, the feeding crawler is located under the guide side plate, and the feeding crawler is located in the guide Between the feeding inclined plate and the mounting plate, a feeding driven wheel is fixed on the driving roller of the feeding crawler, and a feeding driving wheel is fixed on the output shaft of the feeding motor, and the feeding driving wheel is engaged with the feeding driven wheel.
采用以上机构,启动送料电机,送料电机的输出轴带动送料主动轮转动,送料主动轮带动送料从动轮转动,从而带动送料履带作匀速转动,将从导料斜板上滚落的马铃薯,送到安装板处,从而被柔性十字板拨动。Using the above mechanism, start the feeding motor, the output shaft of the feeding motor drives the feeding driving wheel to rotate, and the feeding driving wheel drives the feeding driven wheel to rotate, thereby driving the feeding crawler to rotate at a uniform speed, and the potatoes that roll off the feeding inclined plate are sent to the at the mounting plate, so as to be toggled by the flexible cross plate.
所述推料机构包括推料电机安装板、推料电机、往复螺杆和推料柔性块,推料电机安装板垂直焊接在切箱底部,推料电机固定在推料电机安装板上,推料电机的输出轴上固定有推料主动轮,推料柔性块滑动设置在推料槽内部,推料柔性块后端固定有推料连接块,推料连接块的侧面固定有推料滑块,推料滑块滑动设置在滑动轨道内部,往复螺杆的一端转动设置在推料槽端部,往复螺杆的另一端转动设置在切箱上,推料连接块的端部转动连接在往复螺杆上,往复螺杆的另一端固定有推料从动轮,推料从动轮与推料主动轮啮合。The pusher mechanism includes a pusher motor mounting plate, a pusher motor, a reciprocating screw and a pusher flexible block. The pusher motor mounting plate is vertically welded on the bottom of the cutting box, and the pusher motor is fixed on the pusher motor mounting plate. A pusher driving wheel is fixed on the output shaft of the motor. The pusher flexible block is slidably arranged inside the pusher slot. The pusher connection block is fixed at the rear end of the pusher flexible block. The pushing slider is slidably arranged inside the sliding track, one end of the reciprocating screw is rotatably arranged at the end of the pushing chute, the other end of the reciprocating screw is rotatably arranged on the cutting box, and the end of the pushing connecting block is rotatably connected to the reciprocating screw. The other end of the reciprocating screw is fixed with a pushing driven wheel, and the pushing driven wheel is engaged with the pushing driving wheel.
采用以上机构,启动推料电机,推料电机的输出轴带动推料主动轮转动,推料主动轮带动推料从动轮转动,从而带动往复螺杆同步转动,往复螺杆转动后,推料连接块随着往复螺杆的往复滑动作直线往复运动,即推料连接块带动推料柔性块沿着推料槽运动,将柔性十字板拨落到推料槽内的马铃薯推出出料口,推料滑块随着推料连接块沿着滑动轨道内部滑道,使得往复运动更平稳,推料柔性块的往复周期与柔性十字板的转动周期的四分之一相同。Using the above mechanism, start the pusher motor, the output shaft of the pusher motor drives the pusher drive wheel to rotate, and the pusher drive wheel drives the pusher driven wheel to rotate, thereby driving the reciprocating screw to rotate synchronously. After the reciprocating screw rotates, the pusher connection block With the reciprocating sliding action of the reciprocating screw, it reciprocates in a straight line, that is, the pusher connecting block drives the pusher flexible block to move along the pusher chute, and pushes the flexible cross plate into the pusher chute and pushes the potatoes out of the discharge port. With the pusher connecting block along the inner slideway of the sliding track, the reciprocating motion is made more stable, and the reciprocating period of the pusher flexible block is the same as a quarter of the rotation period of the flexible cross plate.
所述推料柔性块的横截面与出料口的内部尺寸相同。The cross section of the pushing flexible block is the same as the inner dimension of the outlet.
采用以上机构,使得马铃薯可被完全推出出料口。By adopting the above mechanism, the potato can be completely pushed out of the discharge port.
与现有技术相比,本马铃薯切片设备具有以下优点:Compared with the prior art, the potato slicing equipment has the following advantages:
1、采用分料机构与履带送料机构配合,将马铃薯间歇性的推入推料槽内部,可连续的进料,自动化程度高;1. The distribution mechanism and the crawler feeding mechanism are used to push the potatoes into the feeding trough intermittently, which can be continuously fed and has a high degree of automation;
2、采用分料机构与推料机构进行周期性配合,分料机构间歇拨动马铃薯到推料槽内,再由推料机构推动马铃薯进行切片,切片更连贯,稳定性更好,切片厚度一致;2. The feeding mechanism and the pushing mechanism are used for periodic cooperation. The feeding mechanism intermittently moves the potatoes into the feeding trough, and then the pushing mechanism pushes the potatoes for slicing. The slicing is more coherent, the stability is better, and the thickness of the slices is consistent. ;
3、往复切刀机构采用转动偏向轮与转动板配合,带动切刀盘进行高速的直线往复运动,可快速切割马铃薯,同时与推料机构的推压配合,切刀盘的使用寿命更长;往复切刀机构的切刀盘可更换,以满足不同需要的切片厚度,适用范围更广。3. The reciprocating cutter mechanism adopts the rotating deflection wheel to cooperate with the rotating plate to drive the cutter disc to perform high-speed linear reciprocating motion, which can quickly cut potatoes. At the same time, it cooperates with the pushing mechanism of the pushing mechanism, and the service life of the cutter disc is longer; The cutter plate of the reciprocating cutter mechanism can be replaced to meet different slice thicknesses and has a wider application range.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的前侧结构示意图;Fig. 2 is the front side structure schematic diagram of the present utility model;
图3是本实用新型的后侧结构示意图;3 is a schematic diagram of the rear side structure of the present invention;
图4是本实用新型中往复切刀机构的分解结构示意图;Fig. 4 is the exploded structure schematic diagram of the reciprocating cutter mechanism in the present utility model;
图中:1-切箱、1a-进料口、1b-导料斜板、1c-导料侧板、1d-切刀滑槽板、1e-滑动轨道、1f-推料槽、1g-出料口、2-往复切刀机构、2a-切刀套板、2b-切刀插槽、2c-连接板、2d-转动板、2e-转动偏向轮、2f-切刀电机、2g-切刀盘、3-分料机构、3a-柔性十字板、3b-安装板、4-履带送料机构、4a-送料电机、4b-送料主动轮、4c-送料从动轮、4d-送料履带、5-推料机构、5a-推料电机、5b-推料主动轮、5c-推料从动轮、5d-往复螺杆、5e-推料连接块、5f-推料滑块、5g-推料柔性块。In the picture: 1-cut box, 1a-feed port, 1b-material guide inclined plate, 1c-material guide side plate, 1d-knife chute plate, 1e-slide track, 1f-feed chute, 1g-out Material port, 2-reciprocating cutter mechanism, 2a-cutter sleeve plate, 2b-cutter slot, 2c-connecting plate, 2d-rotating plate, 2e-rotating deflection wheel, 2f-cutter motor, 2g-cutter Disc, 3-feeding mechanism, 3a-flexible cross plate, 3b-installation plate, 4-track feeding mechanism, 4a-feeding motor, 4b-feeding driving wheel, 4c-feeding driven wheel, 4d-feeding crawler, 5-push Feeding mechanism, 5a-pushing motor, 5b-pushing driving wheel, 5c-pushing driven wheel, 5d-reciprocating screw, 5e-pushing connecting block, 5f-pushing slider, 5g-pushing flexible block.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of the present patent will be described in further detail below in conjunction with specific embodiments.
下面详细描述本专利的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本专利,而不能理解为对本专利的限制。Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present patent, but should not be construed as a limitation on the present patent.
在本专利的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本专利和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本专利的限制。In the description of this patent, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", The orientation or positional relationship indicated by "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present patent and simplifying the description, rather than indicating or implying The device or element referred to must have, be constructed, and operate in a particular orientation and is not to be construed as a limitation of this patent.
在本专利的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“设置”应做广义理解,例如,可是固定相连、设置,也可是可拆卸连接、设置,或一体地连接、设置。对于本领域的普通技术人员而言,可根据具体情况理解上述术语在本专利中的具体含义。In the description of this patent, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "arranged" should be understood in a broad sense, for example, they may be fixedly connected, arranged, It can also be detachably connected and arranged, or integrally connected and arranged. For those of ordinary skill in the art, the specific meanings of the above terms in this patent can be understood according to specific situations.
请参阅图1-4,本实施例提供了一种马铃薯切片设备,包括切箱1,所述切箱1内部设置有分料机构3、履带送料机构4和推料机构5,切箱1的上端开设有进料口1a,履带送料机构4位于进料口1a下方,分料机构3位于履带送料机构4的后侧,推料机构5位于分料机构3和履带送料机构4的侧面,切箱1的端面开设有出料口1g,出料口1g的外侧两端固定有切刀滑槽板1d,切刀滑槽板1d上滑动设置有往复切刀机构2;将待切的马铃薯从进料口1a放入,然后马铃薯滚落到履带送料机构4上,履带送料机构4将带动送到分料机构3处,分料机构3间歇转动,每转动90度,拨动一个马铃薯落入出料口1g处,推料机构5作直线往复运动,一次往复运动为一个周期,每个周期将一个马铃薯从出料口1g推出,挤压在往复切刀机构2上,压切成片,往复切刀机构2的切刀可更换,往复切刀机构2的切刀可快速来回往复移动,来回切割马铃薯,可更快将马铃薯切割成片。1-4, this embodiment provides a potato slicing device, including a cutting box 1, and the cutting box 1 is provided with a material distribution mechanism 3, a crawler belt feeding mechanism 4 and a pushing mechanism 5. The upper end is provided with a feeding port 1a, the crawler belt feeding mechanism 4 is located below the feeding port 1a, the feeding mechanism 3 is located on the rear side of the crawler belt feeding mechanism 4, and the pushing mechanism 5 is located on the side of the feeding mechanism 3 and the crawler belt feeding mechanism 4. The end face of the box 1 is provided with a discharge port 1g, the outer ends of the discharge port 1g are fixed with a
所述进料口1a下端设有导料斜板1b,导料斜板1b的两侧设有对称的导料侧板1c,出料口1g的内侧固定有推料槽1f,本实施例中,上述固定的方式采用焊接,推料槽1f的侧面固定有滑动轨道1e,本实施例中,上述固定的方式采用焊接;导料斜板1b方便马铃薯滚落到履带送料机构4上,导料侧板1c避免马铃薯移动,推料槽1f用于放置待切马铃薯,滑动轨道1e避免推料机构5移动。The lower end of the feeding port 1a is provided with a material guide inclined plate 1b, the two sides of the material guide inclined plate 1b are provided with symmetrical material
所述往复切刀机构2包括切刀套板2a、切刀电机2f和切刀盘2g,切刀套板2a滑动设置在切刀滑槽板1d之间,切刀套板2a的内侧设有切刀插槽2b,切刀盘2g可拆卸地插合在切刀插槽2b内部,切刀套板2a的一端固定有连接板2c,本实施例中,上述固定的方式采用焊接,连接板2c的内部转动设置有转动板2d,切刀电机2f固定在切箱1内部,本实施例中,上述固定的方式采用螺栓连接,切刀电机2f的输出轴贯穿切箱1向外,且切刀电机2f的输出轴上固定有转动偏向轮2e,本实施例中,上述固定的方式采用键连接,转动偏向轮2e与转动板2d之间通过转轴连接;启动切刀电机2f,切刀电机2f的输出轴带动转动偏向轮2e转动,转动偏向轮2e带动转动板2d转动,转动偏向轮2e与转动板2d之间通过转轴连接的孔均为偏心孔,转动板2d在连接板2c内部转动时,会带着连接板2c作直线往复运动,连接板2c带动切刀套板2a作直线往复运动,带动切刀盘2g随着切刀套板2a作直线往复运动,可更快地将马铃薯切割成片,切片厚度一致,切刀盘2g可更换,可根据需要的切片厚度,定做切刀盘2g的切刀之间的距离。The
所述分料机构3包括柔性十字板3a、安装板3b和分料电机,安装板3b固定在切箱1内部,本实施例中,上述固定的方式采用焊接,分料电机固定在安装板3b下端,本实施例中,上述固定的方式采用螺栓连接,分料电机的输出轴贯穿安装板3b,柔性十字板3a固定在分料电机的输出轴上,本实施例中,上述固定的方式采用键连接,柔性十字板3a伸出安装板3b且位于履带送料机构4上方;启动分料电机,分料电机的输出轴带动柔性十字板3a作间歇转动,每次转动90度,使得在柔性十字板3a之间的马铃薯间歇落料。The material distribution mechanism 3 includes a flexible cross plate 3a, an installation plate 3b and a material distribution motor. The installation plate 3b is fixed inside the cutting box 1. In this embodiment, the above-mentioned fixing method adopts welding, and the material distribution motor is fixed on the installation plate 3b. The lower end, in this embodiment, the above-mentioned fixing method adopts bolt connection, the output shaft of the material distribution motor penetrates the mounting plate 3b, and the flexible cross plate 3a is fixed on the output shaft of the material distribution motor. In this embodiment, the above-mentioned fixing method adopts key connection, the flexible cross plate 3a protrudes from the mounting plate 3b and is located above the crawler feeding mechanism 4; start the distributing motor, the output shaft of the distributing motor drives the flexible cross plate 3a to rotate intermittently, rotating 90 degrees each time, so that in the flexible cross plate The potatoes are intermittently blanked between the plates 3a.
所述履带送料机构4包括送料电机4a、送料从动轮4c和送料履带4d,送料电机4a固定在切箱1内部,本实施例中,上述固定的方式采用螺栓连接,送料履带4d的转辊转动设置在切箱1内部,送料履带4d位于导料侧板1c下方,且送料履带4d位于导料斜板1b和安装板3b之间,送料履带4d的主动转辊上固定有送料从动轮4c,本实施例中,上述固定的方式采用键连接,送料电机4a的输出轴上固定有送料主动轮4b,本实施例中,上述固定的方式采用键连接,送料主动轮4b与送料从动轮4c啮合;启动送料电机4a,送料电机4a的输出轴带动送料主动轮4b转动,送料主动轮4b带动送料从动轮4c转动,从而带动送料履带4d作匀速转动,将从导料斜板1b上滚落的马铃薯,送到安装板3b处,从而被柔性十字板3a拨动。The crawler belt feeding mechanism 4 includes a feeding motor 4a, a feeding driven wheel 4c and a feeding crawler belt 4d. The feeding motor 4a is fixed inside the cutting box 1. In this embodiment, the above-mentioned fixing method adopts bolt connection, and the roller of the feeding crawler belt 4d rotates. Set inside the cutting box 1, the feeding crawler belt 4d is located under the material
所述推料机构5包括推料电机安装板、推料电机5a、往复螺杆5d和推料柔性块5g,推料电机安装板垂直焊接在切箱1底部,推料电机5a固定在推料电机安装板上,本实施例中,上述固定的方式采用螺栓连接,推料电机5a的输出轴上固定有推料主动轮5b,推料柔性块5g滑动设置在推料槽1f内部,推料柔性块5g后端固定有推料连接块5e,本实施例中,上述固定的方式采用螺栓连接,推料连接块5e的侧面固定有推料滑块5f,本实施例中,上述固定的方式采用焊接连接,推料滑块5f滑动设置在滑动轨道1e内部,往复螺杆5d的一端转动设置在推料槽1f端部,往复螺杆5d的另一端转动设置在切箱1上,推料连接块5e的端部转动连接在往复螺杆5d上,往复螺杆5d的另一端固定有推料从动轮5c,本实施例中,上述固定的方式采用键连接,推料从动轮5c与推料主动轮5b啮合;启动推料电机5a,推料电机5a的输出轴带动推料主动轮5b转动,推料主动轮5b带动推料从动轮5c转动,从而带动往复螺杆5d同步转动,往复螺杆5d转动后,推料连接块5e随着往复螺杆5d的往复滑动作直线往复运动,即推料连接块5e带动推料柔性块5g沿着推料槽1f运动,将柔性十字板3a拨落到推料槽1f内的马铃薯推出出料口1g,推料滑块5f随着推料连接块5e沿着滑动轨道1e内部滑道,往复运动更平稳,推料柔性块5g的往复周期与柔性十字板3a转动周期的四分之一相同。The pusher mechanism 5 includes a pusher motor mounting plate, a pusher motor 5a, a reciprocating screw 5d and a pusher flexible block 5g. The pusher motor mounting plate is vertically welded to the bottom of the cutting box 1, and the pusher motor 5a is fixed to the pusher motor. On the mounting plate, in this embodiment, the above-mentioned fixing method adopts bolt connection, the output shaft of the pusher motor 5a is fixed with a
所述推料柔性块5g的横截面与出料口1g的内部尺寸相同;使马铃薯可完全推出出料口1g。The cross section of the pushing flexible block 5g is the same as the inner dimension of the discharge port 1g, so that the potato can be completely pushed out of the discharge port 1g.
本实用新型的工作原理:The working principle of the present utility model:
根据需要的切片厚度,选择适合的切刀盘2g,插合安装在切刀插槽2b内部,然后启动切刀电机2f,切刀电机2f的输出轴带动转动偏向轮2e转动,转动偏向轮2e带动转动板2d转动,转动板2d带动连接板2c作直线往复运动,连接板2c带动切刀套板2a作直线往复运动,切刀盘2g随着切刀套板2a作直线往复运动;According to the required slice thickness, select a suitable cutter disc 2g, insert it into the cutter slot 2b, and then start the cutter motor 2f, the output shaft of the cutter motor 2f drives the rotation deflection wheel 2e to rotate, and the rotary deflection wheel 2e rotates. Drive the rotating plate 2d to rotate, the rotating plate 2d drives the connecting plate 2c to make a linear reciprocating motion, the connecting plate 2c drives the cutting knife sleeve plate 2a to make a straight reciprocating motion, and the cutting knife plate 2g makes a straight reciprocating motion along with the cutting knife sleeve plate 2a;
柔性十字板3a的原始状态为柔性十字板3a之间正对送料履带4d,启动分料电机,分料电机的输出轴带动柔性十字板3a作间歇转动,每次转动90度;The original state of the flexible cross plate 3a is that the flexible cross plate 3a is facing the feeding crawler 4d, start the material distribution motor, and the output shaft of the material distribution motor drives the flexible cross plate 3a to rotate intermittently, 90 degrees each time;
启动送料电机4a,送料电机4a的输出轴带动送料主动轮4b转动,送料主动轮4b带动送料从动轮4c转动,从而带动送料履带4d作匀速转动;Start the feeding motor 4a, the output shaft of the feeding motor 4a drives the
启动推料电机5a,推料电机5a的输出轴带动推料主动轮5b转动,推料主动轮5b带动推料从动轮5c转动,从而带动往复螺杆5d同步转动,往复螺杆5d转动后,推料连接块5e随着往复螺杆5d的往复滑动作直线往复运动,即推料连接块5e带动推料柔性块5g沿着推料槽1f运动,运动更稳定;Start the pusher motor 5a, the output shaft of the pusher motor 5a drives the
将待切的马铃薯从进料口1a放入,马铃薯随着导料斜板1b滚动滑落到送料履带4d上,送料履带4d将马铃薯送到安装板3b处,柔性十字板3a将马铃薯拨落到推料槽1f内,再被推料柔性块5g将马铃薯从出料口1g推出,马铃薯与切刀盘2g接触,被直线往复运动的切刀盘2g快速切为等厚的马铃薯片。Put the potato to be cut from the feeding port 1a, the potato rolls and slides down to the feeding track 4d along with the sloping plate In the pushing trough 1f, the potato is pushed out from the discharge port 1g by the pushing flexible block 5g. The potato is in contact with the cutting plate 2g, and is quickly cut into equal-thickness potato chips by the cutting plate 2g that moves linearly reciprocatingly.
综上,采用分料机构3与履带送料机构4配合,将马铃薯间歇性的推入推料槽1f内部,可连续的进料,自动化程度高,采用分料机构3与推料机构5进行周期性配合,分料机构3间歇拨动马铃薯到推料槽1f内,再由推料机构5推动马铃薯进行切片,切片更连贯,稳定性更好;往复切刀机构2采用转动偏向轮2e与转动板2d配合,带动切刀盘2g进行高速的直线往复运动,可快速切割马铃薯,切片厚度一致,同时与推料机构5的推压配合,切刀盘2g的使用寿命更长;往复切刀机构2的切刀盘2g可更换,以满足不同需要的切片厚度,适用范围更广。In summary, the distribution mechanism 3 is used to cooperate with the crawler feeding mechanism 4 to intermittently push the potatoes into the inside of the feeding trough 1f, which can be continuously fed and has a high degree of automation. The feeding mechanism 3 intermittently moves the potatoes into the pushing trough 1f, and then the pushing mechanism 5 pushes the potatoes for slicing, the slicing is more coherent and the stability is better; The plate 2d cooperates to drive the cutter disc 2g to perform high-speed linear reciprocating motion, which can quickly cut potatoes with the same thickness of slices. At the same time, in cooperation with the pushing mechanism 5, the cutter disc 2g has a longer service life; the
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可在不脱离本专利宗旨的前提下做出各种变化。The preferred embodiments of this patent have been described in detail above, but this patent is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Various changes.
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| CN112659228A (en) * | 2020-12-03 | 2021-04-16 | 安化孚达泰科智能装备有限公司 | Parallel full-automatic efficient slicing machine |
| CN117598061A (en) * | 2023-11-14 | 2024-02-27 | 天津金凤花股份有限公司 | A rotary potato precision cutting machine |
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| CN112659228A (en) * | 2020-12-03 | 2021-04-16 | 安化孚达泰科智能装备有限公司 | Parallel full-automatic efficient slicing machine |
| CN117598061A (en) * | 2023-11-14 | 2024-02-27 | 天津金凤花股份有限公司 | A rotary potato precision cutting machine |
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